Mechanical Engineering Commons^™

Collaborative Robotics Strategies For Handling Non-Repetitive Micro-Drilling Tasks Characterized By Low Structural Mechanical Impedance, Xiangyu Wang

Mechanical & Aerospace Engineering Theses & Dissertations

Mechanical micro-drilling finds widespread use in diverse applications ranging from advanced manufacturing to medical surgery. This dissertation aims to develop techniques that allow programming of robots to perform effective micro-drilling tasks. Accomplishing this goal is faced with several challenges. Micro-drills suffer from frequent breakage caused from variations in drill process parameters. Micro-drilling tasks afford extremely low feed rates and almost zero tolerance for any feed rate variations. The accompanying robot programming task is made difficult as mathematical models that capture the micro-drilling process complexities and sensitive variations in micro-drill parameters are highly difficult to obtain. Therefore, an experimental approach is …