Mechanical Engineering Commons^™

Spectral Absorption Coefficient Of Additive Manufacturing Materials, Nicholas J. Wallace, Matthew R. Jones, Nathan B. Crane

Faculty Publications

Active thermography techniques are of interest for quality assurance of additive manufacturing processes. However, accurate measurements of thermophysical properties of materials are required to successfully implement active thermography. In particular, the spectral absorption coefficient of materials commonly used in additive manufacturing must be known to accurately predict the spatial distribution of thermal energy generated from absorption of power emitted by a laser or pulsed flash lamp. Accurate measurements of these optical properties are also needed to develop greater understanding of additive manufacturing processes that rely on radiative heat transfer to fuse powders. This paper presents spectral absorption coefficient measurements and …

Impact Of Sintering Time And Temperature On Mechanical Properties In Projection Sintering Of Polyamide-12, Justin Nussbaum, Taranjot Kaur, Julie Harmon, Nathan B. Crane

Faculty Publications

In powder bed fusion additive manufacturing (AM), the fusing process is temperature and time dependent. However, little work has been done to understand how different processing temperatures and times might impact the mechanical properties at longer sintering times than are typical in laser sintering (LS) systems. Prior results with projection sintering have shown that heating for longer times (>1s) improves part toughness compared to laser sintering. In this work, Large Area Projection Sintering (LAPS) is used to sinter entire layers of material simultaneously over the course of a few seconds with spatial control of layer temperature. This work evaluates …

3d Interdigitated Vertically Aligned Carbon Nanotube Electrodes For Electrochemical Impedimetric Biosensing, Benjamin J. Brownlee, Jonathan C. Claussen, Brian D. Iverson

Faculty Publications

Advances in nanomaterials, combined with electrochemical impedance spectroscopy (EIS), have allowed electrochemical biosensors to have high sensitivity while remaining labe-lfree, enabling the potential for portable diagnosis at the point-of-care. We report porous, 3D vertically aligned carbon nanotube (VACNT) electrodes with underlying chromium electrical leads for impedance-based biosensing. The electrodes are characterized by electrode height (5, 25, and 80 μm), gap width (15 and 25 μm), and geometry (interdigitated and serpentine) using scanning electron microscopy, cyclic voltammetry, and EIS. The protein streptavidin is functionalized onto VACNT electrodes for detection of biotin, as confirmed by fluorescence microscopy. EIS is used to measure …

Gradient-Based Optimization Of Solar-Regenerative High-Altitude Long-Endurance Aircraft, Taylor Mcdonnell, Andrew Ning

Faculty Publications

This paper uses gradient-based optimization to minimize the mass of a solar-regenerative high-altitude long-endurance (SR-HALE) flying-wing aircraft while accounting for nonlinear aeroelastic effects. The aircraft is designed to fly year round at 35° latitude at 18 km above sea level and subjected to energy capture, energy storage, material failure, local buckling, stall, longitudinal stability, and coupled flight and aeroelastic stability constraints. The optimized aircraft has an aspect ratio of 54.52, a surface area of 73.56 m2 , a mass of 349.5 kg, exhibits little aeroelastic deflection at the design airspeed, and is primarily stability constrained. Several parameter sweeps are performed …

Experimental Demonstration Of Heat Loss And Turn-Down Ratio For A Multi-Panel, Actively Deployed Radiator, Rydge B. Mulford, Samuel D. Salt, Lance P. Hyatt, Kyle S. Meaker, Vivek H. Dwivedi, Matthew R. Jones, Brian D. Iverson

Faculty Publications

Origami-inspired, dynamic spacecraft radiators have been proposed which utilize an expandable/collapsible surface capable of large variations in emitting surface area. In this work, an experimental prototype of this concept is realized and its performance is analyzed. In particular, we demonstrate the capability of maintaining a spacecraft component at a desired operating temperature through the expansion and contraction of a collapsible radiator to control radiative heat loss. Four aluminum panels are connected via a flexible hinge constructed from interwoven copper wires and suspended from an actuating framework. The radiator panels are connected to a heated aluminum block. The radiator is placed …

Analysis Of Inlet Distortion Patterns On Distortion Transfer And Generation Through A Highly Loaded Fan Stage, Andrew Dallin Orme

Theses and Dissertations

Characterization of distortion transfer and generation through fans with distorted inlet conditions enables progress towards designs with improved distortion tolerance. The abruptness of transition from undistorted to distorted total pressure regions at the inlet impacts the induced swirl profile and therefore the distortion transfer and generation. These impacts are characterized using URANS simulations of PBS Rotor 4 geometry under a variety of inlet distortion profiles. A 90° and a 135° sector, both of 15% total pressure distortion, are considered. Variants of each sector size, with decreasing levels of distortion transition abruptness, are each applied to the fan. Fourier-based distortion descriptors …

On Creases And Curved Links: Design Approaches For Predicting And Customizing Behaviors In Origami-Based And Developable Mechanisms, Jared J. Butler

Theses and Dissertations

This work develops models and tools to help designers address the challenges associated with designing origami-based and developable mechanisms. These models utilize strain energy, kinematics, compliant mechanisms, and graphical techniques to make the design of origami-based and developable mechanisms approachable and intuitive. Origami-based design tools are expanded through two methods. First presented is a generalized approach for identifying single-output mechanical advantage for a multiple-input compliant mechanism, such as many origami-based mechanisms. The model is used to predict the force-deflection behavior of an origami-based mechanism (Oriceps) and is verified with experimental data from magnetic actuation of the mechanism. Second is a …

High-Fidelity Modeling Of Multirotor Aerodynamic Interactions For Aircraft Design, Eduardo Alvarez, Andrew Ning

Faculty Publications

Electric aircraft technology has enabled the use of multiple rotors in novel concepts for urban air mobility. However, multirotor configurations introduce strong aerodynamic and aeroacoustic interactions that are not captured through conventional aircraft design tools. In this paper we explore the capability of the viscous vortex particle method (VPM) to model multirotor aerodynamic interactions at a computational cost suitable for conceptual design. A VPM-based rotor model is introduced along with recommendations for numerical stability and computational efficiency. Validation of the individual rotor is presented in both hovering and forward-flight configurations at low, moderate, and high Reynolds numbers. Hovering multirotor predictions …

A Derivation Of Scattered Intensity (Radiance) For Use In Optical Particle Counters, Brady S. Hales, Matthew R. Jones, Randy S. Lewis

Student Works

Mie scattering theory is often used to calculate the flux of light scattered off of small particles whose diameter is approximately the same order of magnitude as the wavelength of incident light. In many equations for the calculation of this flux, it is assumed that the area of interest is perpendicular to the ray of scattered light. This assumption does not apply to all cases such as low-cost (

Additive Manufacturing And Characterization Of Agi And Agi–Al2O3 Composite Electrolytes For Resistive Switching Devices, Benjamin J. Brownlee, Lok-Kun Tsui, Karthik Vempati, John B. Plumley, Brian D. Iverson, Thomas L. Peng, Fernando H. Garzon

Faculty Publications

This work investigates the electrochemical dynamics and performance of additively manufactured composite electrolytes for resistive switching. Devices are comprised of a Ag/AgI–Al₂O₃/Pt stack, where the solid state electrolyte is additively manufactured using extrusion techniques. AgI–Al₂O₃ composite electrolytes are characterized by x-ray diffraction and electrochemical impedance spectroscopy. The ionic conductivities of the electrolytes were measured for different concentrations of Al₂O₃, observing a maximum conductivity of 4.5 times the conductivity of pure AgI for composites with 20 mol. % Al₂O₃. There was little change in activation energy …

Tracking Joint Angles During Whole-Arm Movements Using Electromagnetic Sensors, Ryan Clark, Taylor Dickinson, Johnfredy Loaiza, Daniel W. Geiger, Steven Knight Charles

Faculty Publications

Electromagnetic (EM) motion tracking systems are suitable for many research and clinical applications, including in-vivo measurements of whole-arm movements. Unfortunately, the methodology for in vivo measurements of whole-arm movements using EM sensors is not well described in the literature, making it difficult to perform new measurements and all but impossible to make meaningful comparisons between studies. The recommendations of the International Society of Biomechanics (ISB) have provided a great service, but by necessity they do not provide clear guidance or standardization on all required steps. The goal of this paper was to provide a comprehensive methodology for using EM sensors …

New Policies Give Solar Users An Economic Boost, Olivia Fowler

Marriott Student Review

The future looks bright for Solar Energy, as more States and Territories in the United States commit to moving to 100% renewable energy. What are the different states and territories committing to exactly, and what economic incentives are they bringing? Find out in this article by author Olivia Fowley.

Impact Of Part Thickness And Drying Conditions On Saturation Limits In Binder Jet Additive Manufacturing, Nathan B. Crane

Faculty Publications

Binder jetting (BJ) is a high build-rate additive manufacturing process with growing commercial interest. Growth in BJ applications is driven by the use of finer powders and improved post-processing methods that can produce dense, homogenous final parts. However, understanding of the basic droplet/powder interaction is relatively limited. This paper considers the impact of in-process drying, part geometry, and droplet size on a key printing parameter: binder saturation. Parts of varying thicknesses are printed with a range of saturation levels under various heating conditions. The ratio of the printed part mass to the theoretical part mass is used to detect bleeding. …

Novel Methods For Composites Recycling Via Pyrolysis, Matt Jacobs

Undergraduate Honors Theses

Composites are unique materials in many respects. When fabric woven from carbon fibers is joined with a thermoset resin in a controlled environment, it results in a very strong material, especially evaluated on a pound-for-pound basis against metals and ceramics. One aspect of this construction that provides great strength lies in the fiber-matrix adhesion which facilitates load transfer to the reinforcement of the composite. This fiber-matrix adhesion is promoted by the polarity of the usual thermoset matrices, and properly designed sizing materials coating the fibers. It’s a two-edged sword, though. Although the resin and the fibers are quite strong together, …

Porous Silica Nanotube Thin Films As Thermally Insulating Barrier Coatings, Derric B. Syme, Jason M. Lund, Brian D. Jensen, Robert C. Davis, Richard R. Vanfleet, Brian D. Iverson

Faculty Publications

The fabrication and examination of a porous silica thin film, potentially for use as an insulating thin film, were investigated. A vertically aligned carbon nanotube (CNT) forest, created by chemical vapor deposition (CVD), was used as scaffolding to construct the porous film. Silicon was deposited on the CNT forest using low-pressure CVD (LPCVD) and then oxidized to remove the CNTs and convert the silicon to silica for electrical or thermal passivation (e.g., thermal barrier). Thermal conductivity was determined using a 1D heat-transfer analysis that equated radiative heat loss in a vacuum with conduction through the substrate and thin film stack. …

3.8 Mm Thick Aluminum 5754-O Friction Stir Weld Data, Johnathon Hunt, Yuri Hovanski, Brian A. Mazzeo, Carl Sorensen

ScholarsArchive Data

The data sets that are included are the following:

1) Raw measured data for 30 friction stir welds made from 5754-O aluminum alloy. (matlab .m file)

2) Radiographic images of the same welds.

(.tiff images)

3) Cross sectional images at certain location from some of the welds

(.jpeg)

4) An excel spread sheet that has a key to the data

Influence Of Droplet Velocity, Spacing, And Inter-Arrival Time On Line Formation And Saturation In Binder Jet Additive Manufacturing, Trenton Colton, Nathan B. Crane

Faculty Publications

Binder Jetting (BJ) is a low-cost Additive Manufacturing (AM) process that uses inkjet technology to selectively bind particles in a powder bed. BJ relies on the ability to control, not only the placement of binder on the surface but also its imbibition into the powder bed. This is a complex process in which picoliter-sized droplets impact powder beds at velocities of 1-10 m/s. However, the effects of printing parameters such as droplet velocity, size, spacing, and inter-arrival time on saturation level (fraction of pore space filled with binder) and line formation (merging of droplets to form a line) are unknown. …

Efficient Incorporation Of Fatigue Damage Constraints In Wind Turbine Blade Optimization, Bryce Ingersoll, Andrew Ning

Faculty Publications

Wind turbine design is a challenging multidisciplinary optimization problem, where the aerodynamic shapes, structural member sizing, and material composition must all be determined and optimized. Some previous blade design methods incorporate static loading with an added safety factor to account for dynamic effects. Others incorporate dynamic loading, but in general limit the evaluation to a few design cases. By not fully incorporating the dynamic loading of the wind turbine, the final turbine blade design is either too conservative by overemphasizing the dynamic effects or infeasible by failing to adequately account for these effects. We propose an iterative method that estimates …