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Mechanical Engineering

Testing

2014

Articles 1 - 2 of 2

Full-Text Articles in Mechanical Engineering

Freehub Test Machine, Brett Murphy, Mitch Ambrosini, Nick Boldt, Stephen Knaus Jun 2014

Freehub Test Machine, Brett Murphy, Mitch Ambrosini, Nick Boldt, Stephen Knaus

Mechanical Engineering

The purpose of this project is to design and build a machine to test a bicycle freehub in a lab environment. The conditions need to imitate the forces experienced by a bike wheel in a repeatable fashion. To do this we designed a machine that can fatigue the freehub in two distinct modes, pedaling and freewheeling. In the pedaling mode the freehub will be repeatable torqued to find how many engagement cycles freehub can endure before failure. The freewheeling test will spin the freehub in its coasting direction to find how the freehub wears during its lifetime. A freehub is …


Formula Sae Hybrid Carbon Fiber Monocoque / Steel Tube Frame Chassis, Matthew Hagan, John Rappolt, John Waldrop Jun 2014

Formula Sae Hybrid Carbon Fiber Monocoque / Steel Tube Frame Chassis, Matthew Hagan, John Rappolt, John Waldrop

Mechanical Engineering

The Cal Poly Formula SAE Team created this project in order to design and fabricate a high-performance chassis which would be competitive at 2013 FSAE Lincoln, and to document the process so that future teams could more easily create a chassis. One of the main goals was to reduce weight from the 143- lb 2012 chassis subsystem. A weight of 95 lb was achieved, with 82 lb in the chassis structure itself and a predicted torsional stiffness of 1700 lb*ft/deg. Composite materials design and manufacturing techniques were developed during the project. Design, testing, and manufacturing processes are detailed, and results …