Mechanical Engineering Commons^™

Triangular Cosserat Point Element Method For Reducing Soft Tissue Artifact: Validation And Application To Gait, Jake Edward Deschamps, Stephen Klisch

Master's Theses

Human motion capture technology is a powerful tool for advancing the understanding of human motion biomechanics (Andriacchi and Alexander, 2000). This is most readily accomplished by applying retroreflective markers to a participant’s skin and tracking the position of the markers during motion. Skin and adipose tissue move independently of the underlying bone during motion creating error known as soft tissue artifact (STA), the primary source of error in human motion capture (Leardini et al., 2005).

(Solav et al., 2014) proposed and (Solav et al., 2015) expanded the triangular Cosserat point element (TCPE) method to reduce the effect of STA on …

Performance Loss Rate And Temperature Modeling In Predictive Energy Yield Programs For Utility-Scale Solar Power Plants, Katelynn M. Dinius

Master's Theses

The Gold Tree Solar Farm, designed by REC Solar, has a rated output power of 4.5 MW and began operation in 2018 to provide electricity to Cal Poly’s campus. Gold Tree Solar Farm site terrain consists of rolling hills and uneven slopes. The uneven typography results in interrow shading, requiring a modified tracking control algorithm to maximize power production. Predicting a utility solar field’s lifetime energy yield is a critical step in assessing project feasibility and calculating project revenue. The MATLAB-based predictive power model developed for this field overpredicted power in the middle of the day. The purpose of this …

Testing And Characterization Of Polymer Laminates For Swelling, Absorption, And Cracking, Matthew W. Carlson

Master's Theses

A polymer laminate consisting of multiple layers of proprietary blends of Ethylene Vinyl Alcohol (EVOH) and Thermoplastic Polyurethane (TPU) and used in the construction of air bladders was evaluated for hygroscopic effects driving delamination and multiple layer fragmentation. These air bladders are observed to suffer delamination during a manufacturing process that involves immersion in an alcohol/water solution. A plausible underlying mechanism is differential swelling and absorption by the laminate constituents. Both room and elevated temperature swelling tests were carried out to find the absorption and swelling coefficients of the constituents. These coefficients served as input into a Finite Element Analysis …

Thermal Vacuum Chamber Modification, Testing, And Analysis, Jared C. Lehmann

Master's Theses

This work discusses the modification and analysis of the Blue Thermal Vacuum Chamber (TVAC) located at the Space Environments Lab at California Polytechnic State University, San Luis Obispo. The modified design has a cylindrical test section and can accommodate 6U Cubesats or larger for educational or research purposes. The sizing process for the modified shroud cooling system and modular heating plates is discussed. The modified cooling system uses existing nitrogen plumbing into the chamber and control systems with a new copper shroud. The modified heating system uses modular heater plates, which utilize the existing three heater strips. The modified system …

Nonlinear Model Development And Validation For Ball And Plate Control System, Zachary Richter

Master's Theses

Ball and plate balancing control systems are commonly studied due to the complex dynamics associated with the instability of the system in open-loop. For simplicity, mathematical models describing the ball and plate dynamics are often linearized and the effects of complex motion are assumed to be negligible. These assumptions are rarely backed with evidence or explanations validating the simplified form of the dynamical equations of motion. This thesis focuses on developing a nonlinear model that more accurately defines the dynamics of the system, in order to quantify the error of linear and nonlinear models when compared to a Simscape physical …

Development Of A Low-Cost, Photovoltaic-Powered, Automated Water Recovery System, David E. Daley

Master's Theses

An existing water filtration system at the Channel Islands Marine & Wildlife Institute (CIMWI) wastes approximately 25 gallons of water per day rinsing out solid waste under light load. To reduce CIMWI’s water and energy consumption, an automated system was designed and built to recover the rinse water and return it to the existing filtration loop. Models for fluid system requirements, basic energy needs, and photo- voltaic energy generation were created to aid in component selection. Basic sensors and electronics were programmed in Python for use with a Raspberry Pi single board computer to collect and process water recovery data …

Failure Analysis Of The Ulnar Collateral Ligament For Youth Baseball Pitchers, Carlos Soto

Master's Theses

The objectives of this study were to (1) use kinetics from motion analysis and inverse dynamics to calculate the stress experienced by the ulnar collateral ligament (UCL) during a typical pitch cycle, (2) compare calculated maximum UCL pitching stresses to failure properties, and (3) investigate correlations between UCL stress with anthropometric and pitching biomechanical parameters. Prior motion analysis experiments of eighteen 10- to 11- year-old baseball pitchers throwing 10 fastballs were analyzed. Maximum internal elbow varus torques were calculated using inverse dynamics methods during a typical pitch cycle. Calculations used axial loading stress equations and maximum internal elbow varus torques …

Monte Carlo Stack-Up Tolerance Analysis Of The Hybrid Rf/Optical Antenna Edge Sensors, Kara Hewson

Master's Theses

The Deep Space Network (DSN), located at the Jet Propulsion Laboratory (JPL), is developing an RF/Optical Hybrid Antenna. This antenna concept will support the reception of high-bandwidth optical deep-space communications with simultaneous support of conventional RF uplink and downlink. The optical system on the antenna consists of sixty-four hexagonal mirrors positioned to form a spherical aperture. To align the mirrors, a Position Opto-Electronic Metrology Sensor (POEMS) system is used to measure the position of each mirror relative to one another. The POEMS system consists of a sender called a collimator, which sends collimated light to the receiving component, called a …

Prediction Of In-Plane Stiffnesses And Thermomechanical Stresses In Cylindrical Composite Cross-Sections, Bryson M. Chan

Master's Theses

Accurate mechanical analysis of composite structures is necessary for the prediction of laminate behavior. Cylindrical composite tubes are a mainstay in many structural applications. The fundamental design of circular composite cross-sections necessitates the development of a comprehensive composite lamination theory. A new analytical method is developed to characterize the behavior of thin-walled composite cylindrical tubes using a modified plate theory. A generated numerical solver can predict properties such as axial stiffness, bending stiffness, layer stresses, and layer strains in composite tubes subjected to combined mechanical loading and thermal effects. The model accounts for the curvature by transforming and translating the …

Analytical, Numerical, And Computational Methods To Analyze The Time To Empty Open, Closed, And Variable-Topped Inverted Bottles, Callen Schwefler

Master's Theses

Recent unexpected experimental observations of the emptying of inverted bottles with perforations has generated interest in modeling and simulation of this phenomenon. It was observed that as a perforation, i.e., a small hole at the "top" of the inverted bottle, is added and enlarged, the overall emptying time first increases to a maximum value and then decreases until it reaches a lower limit. The change in emptying time is associated with a transition from jetting, where only water exits the neck, to glugging, a competition between air and water flows at the neck of the bottle.

This paper develops analytical …

Modeling And Control Of A Vertical Hopping Robot, Bradley Y. Kwan

Master's Theses

Single degree-of-freedom hopping robots are typically modeled as spring loaded inverted pendulums (SLIPs). This simplified model, however, does not consider the overall leg geometry, consequently making it difficult to investigate the optimized inertial distribution of the leg for agile locomotion. To address this issue, the first part of this thesis establishes an accurate mathematical model of a DC-motor-driven, two-link hopping robot where the motors are modeled as torque sources. The equations of motion for the two distinct phases of locomotion (stance and flight) are derived using the Lagrangian approach for holonomic systems. A Simulink/Stateflow model is developed to numerically simulate …

Power Output Modeling And Optimization For A Single Axis Tracking Solar Farm On Skewed Topography Causing Extensive Shading, Logan J. Smith

Master's Theses

Many utility-scale solar farms use horizontal single axis tracking to follow the sun throughout the day and produce more energy. Solar farms on skewed topography produce complex shading patterns that require precise modeling techniques to determine the energy output. To accomplish this, MATLAB was used in conjunction with NREL weather predictions to predict shading shapes and energy outputs. The MATLAB models effectively predicted the sun’s position in the sky, panel tilt angle throughout the day, irradiance, cell temperature, and shading size. The Cal Poly Gold Tree Solar Farm was used to validate these models for various lengths of time. First, …

Implementing A Data Acquisition System For The Training Of Cloud Coverage Neural Networks, Weston C. Montgomery

Master's Theses

Cal Poly is home to a solar farm designed to nominally generate 4.5 MW of electricity. The Gold Tree Solar Farm (GTSF) is currently the largest photovoltaic array in the California State University (CSU) system, and it was claimed to be able to produce approximately 11 GWh per year. These types of projections come from power generation models which have been developed to predict power production of these large solar fields. However, when it comes to near-term forecasting of power generation with variable sources such as wind and solar, there is definitely room for improvement.

The two primary factors that …

Design And Implementation Of A Modular Human-Robot Interaction Framework, Michael J. Juri

Master's Theses

With the increasing longevity that accompanies advances in medical technology comes a host of other age-related disabilities. Among these are neuro-degenerative diseases such as Alzheimer's disease, Parkinson's disease, and stroke, which significantly reduce the motor and cognitive ability of affected individuals. As these diseases become more prevalent, there is a need for further research and innovation in the field of motor rehabilitation therapy to accommodate these individuals in a cost-effective manner. In recent years, the implementation of social agents has been proposed to alleviate the burden on in-home human caregivers. Socially assistive robotics (SAR) is a new subfield of research …

The Application Of Post-Hoc Correction Methods For Soft Tissue Artifact And Marker Misplacement In Youth Gait Knee Kinematics, Kaila L. Lawson

Master's Theses

Biomechanics research investigating the knee kinematics of youth participants is very limited. The most accurate method of measuring knee kinematics utilizes invasive procedures such as bone pins. However, various experimental techniques have improved the accuracy of gait kinematic analyses using minimally invasive methods. In this study, gait trials were conducted with two participants between the ages of 11 and 13 to obtain the knee flexion-extension (FE), adduction-abduction (AA) and internal-external (IE) rotation angles of the right knee. The objectives of this study were to (1) conduct pilot experiments with youth participants to test whether any adjustments were necessary in the …

Lateral Torsional Buckling Resistance Of Continuous Steel Stringers In Existing Bridges, Dinesha Malky Kuruppuarachchi Kuruppuarachchi Appuhamilage Don

Master's Theses

Some of the Louisiana’s bridges built in the 1950s and 1960s used two-girder or truss systems, in which floorbeams are carried by main members and the continuous (spliced) stringers are supported by the floorbeams. The main members are either two edge (fascia) girders or trusses. When the flexural capacity of continuous stringers is calculated, the moment gradient factor (Cb) is not accurately calculated considering the lateral torsional buckling (LTB) at the negative moment section. In particular, the bracing effect of the non-composite concrete deck is not accounted for, and as a result, the current practice has underestimated the LTB strength …

Experimental Investigation Of The Effects Of Acoustic Waves On Natural Convection Heat Transfer From A Horizontal Cylinder In Air, Katherina V. Prodanov

Master's Theses

Heat transfer is a critical part of engineering design, from the cooling of rocket engines to the thermal management of the increasingly dense packaging of electronic circuits. Even for the most fundamental modes of heat transfer, a topic of research is devoted to finding novel ways to improve it. In recent decades, investigators experimented with the idea of exposing systems to acoustic waves with the hope of enhancing thermal transfer at the surface of a body. Ultrasound has been applied with some success to systems undergoing nucleate boiling and in single-phase forced and free convection heat transfer in water. However, …

Development Of Novel Hardware And Software For Wind Turbine Condition Monitoring, Ryan A. Zhan

Master's Theses

With the increased use of wind turbines as sources of energy, maintenance of these devices becomes more and more important. Utility scale wind turbines can be time consuming and expensive to repair so an intelligent method of monitoring these devices is important. Commercial solutions for condition monitoring exist but are expensive and can be difficult to implement. In this project a novel condition monitoring system is developed. The priority of this system, dubbed the LifeLine, is to provide reliable condition monitoring through an easy-to-install and low-cost system. This system utilizes a microcontroller to collect acceleration data to detect imbalances on …

Ram Air-Turbine Of Minimum Drag, Raymond Akagi

Master's Theses

The primary motivation for this work was to predict the conditions that would yield minimum drag for a small Ram-Air Turbine used to provide a specified power requirement for a small flight test instrument called the Boundary Layer Data System. Actuator Disk Theory was used to provide an analytical model for this work.

Classic Actuator Disk Theory (CADT) or Froude’s Momentum Theory was initially established for quasi-one-dimensional flows and inviscid fluids to predict the power output, drag, and efficiency of energy-extracting devices as a function of wake and freestream velocities using the laws of Conservations of Mass, Momentum, and Energy. …

Condition Monitoring And Fault Detection Of Blade Damage In Small Wind Turbines Using Time-Series And Frequency Analyses, Luke H. Costello

Master's Theses

Condition monitoring systems are critical for autonomous detection of damage when operating remote wind turbines. These systems continually monitor the turbine’s operating parameters and detect damage before the turbine fails. Although common in utility-scale turbines, these systems are mostly undeveloped in distributed, small-scale turbines due to their high cost and need for specialized equipment. The Cal Poly Wind Power Research Center is developing a low-cost, modular solution known as the LifeLine system. The previous version contained monitoring equipment, but lacked decision-making capabilities.

The present work builds on the LifeLine by developing software-based detection of blade damage. Detection is done by …

A Single-Stage Passive Vibration Isolation System For Scanning Tunneling Microscopy, Toan T. Le

Master's Theses

Scanning Tunneling Microscopy (STM) uses quantum tunneling effect to study the surfaces of materials on an atomic scale. Since the probe of the microscope is on the order of nanometers away from the surface, the device is prone to noises due to vibrations from the surroundings. To minimize the random noises and floor vibrations, passive vibration isolation is a commonly used technique due to its low cost and simpler design compared to active vibration isolation, especially when the entire vibration isolation system (VIS) stays inside an Ultra High Vacuum (UHV) environment. This research aims to analyze and build a single-stage …

Nondestructive Evaluation (Nde) Of Additively Manufactured Metal (Amm) Parts Using Ultrasonic Testing (Ut), Austin M. Thomas

Master's Theses

Additive manufacturing is a category of emerging manufacturing processes that have applications in creating metal components with high value and complexity. The adoption of these parts is limited by the lack of fully developed nondestructive techniques for identifying internal defects. The use of ultrasonic testing for detecting and measuring internal features in additively manufactured metal parts is investigated. A low-cost ultrasonic immersion testing system was designed, constructed, and validated for the inspection of an additively manufactured titanium specimen with artificial defects as well as other metal artifacts. An ultrasound calibration block was additively manufactured from stainless steel type 316L and …

Field Testing The Effects Of Low Reynolds Number On The Power Performance Of The Cal Poly Wind Power Research Center Small Wind Turbine, John B. Cunningham

Master's Theses

This thesis report investigates the effects of low Reynolds number on the power performance of a 3.74 m diameter horizontal axis wind turbine. The small wind turbine was field tested at the Cal Poly Wind Power Research Center to acquire its coefficient of performance, C­_p, vs. tip speed ratio, λ, characteristics. A description of both the wind turbine and test setup are provided. Data filtration and processing techniques were developed to ensure a valid method to analyze and characterize wind power measurements taken in a highly variable environment. The test results demonstrated a significant drop in the …

Understanding The Effects Of Long-Duration Spaceflight On Fracture Risk In The Human Femur Using Finite Element Analysis, Keyanna Brielle Henderson

Master's Theses

Long-duration spaceflight has been shown to have significant, lasting effects on the bone strength of astronauts and to contribute to age-related complications later in life. The microgravity environment of space causes a decrease in daily mechanical loading, which signals a state of disuse to bone cells. This affects the bone remodeling process, which is responsible for maintaining bone mass, causing an increase in damage and a decrease in density. This leads to bone fragility and decreases overall strength, posing a risk for fracture. However, there is little information pertaining to the timeline of bone loss and subsequent fracture risk.

This …

Finite Element Analysis Of Total Knee Arthroplasty, Sean Yueh

Master's Theses

The total knee arthroplasty (TKA) has become one of the most successful procedures in all of medicine, with an average of over 966,000 operations performed a year. Since its introduction in 1968, the TKA’s surgical process and implant designs have continuously been improved to increase survivability. However, the need for a revision TKA – due to aseptic loosening – continues to be a problematic aspect of the procedure. Stress shielding induced by different design parameters of the implant has generated controversy in the determination of an ideal configuration. The purpose of this study is to investigate how implant design parameters …

Improvement Of Labyrinth Seal Leakage Rates Using Additive Manufacturing, Austin L. Gasbarra

Master's Theses

The growing popularity of additive manufacturing in commercial applications has al- lowed for new ideas and new ways of thinking when designing components. Further optimization at the component level is possible, though powder metallurgy is in its infancy. This study explores the possibility of using additive manufacturing to develop better labyrinth seals in turbomachinery. Labyrinth seals have a torturous fluid path with high losses, thus limiting the amount of fluid leakage. These types of seals can be non-rotating, allowing them to better take advantage of the additive manufacturing process due to the absence of rotating stresses. Labyrinth seal performance is …

Telescope Parallel Actuator Mount: Control And Testing, Samuel S. Artho-Bentz

Master's Theses

This thesis approaches the task of designing a control system for the Parallel Actuator Mount developed by Dr. John Ridgely and Mr. Garrett Gudgel. It aims to create a base framework that directly controls the telescope and can be expanded to accept external command. It incorporates lower priced components and develops more easily approachable software with great functionality. An open-loop method for velocity control is established. Developing repeatable tests is a major focus. Testing finds the control methods developed result in velocity error of less than 5% and position error of less than 1.5% despite several mechanical issues and inaccuracies. …

A Quantitative Approach For Tuning A Mountain Bike Suspension, Steven Robert Waal

Master's Theses

A method for tuning the spring rate and damping rate of a mountain bike suspension based on a data-driven procedure is presented. The design and development of a custom data acquisition system, known as the "MTB DAQ," capable of measuring acceleration data at the front and rear axles of a bike are discussed. These data are input into a model that is used to calculate the vertical acceleration and pitching angular acceleration response of the bike and rider. All geometric and dynamic properties of the bike and rider system are measured and built into the model. The model is tested …

The Use Of Low-Cost Sensors And A Convolutional Neural Network To Detect And Classify Mini-Drones, Austin Florio

Master's Theses

The increasing commercial availability of mini-drones and quadrotors has led to their greater usage, highlighting the need for detection and classification systems to ensure safe operation. Instances of drones causing serious complications since 2019 alone include shutting down airports [1-2], spying on individuals [3-4], and smuggling drugs and prohibited items across borders and into prisons [5-6]. Some regulatory measures have been taken, such as registration of drones above a specific size and the establishment of no-fly zones in sensitive areas such as airports, military bases, and national parks. While commercial systems exist to detect drones [7-8], they are expensive, unreliable, …

Low-Cost Reaction Wheel Design For Cubesat Applications, Nicholas J. Bonafede Jr.

Master's Theses

As science instruments on CubeSats become more sensitive to the attitude of the spacecraft, better methods must be employed to provide the accuracy needed to complete the planned mission. While systems that provide the accuracy required are available commercially, these solutions are not cost-effective, do not allow the design to be tailored to a specific mission, and most importantly, do not give students hand-on experience with attitude control actuators. This thesis documents the design, modeling, and simulation of a low-cost, student-fabricated, reaction wheel system for use in 3U CubeSat satellites. The entire design process for the development of this reaction …