Mechanical Engineering Commons^™

Modeling Of Electrical Grid Systems To Evaluate Sustainable Electricity Generation In Pakistan, Muhammad Mustafa Amjad

Masters Theses

Pakistan has always had a history of severe energy shortfalls, which rose up to an alarming 33% in 2013. This situation was countered by investments in the energy sector through the China Pakistan Economic Corridor (CPEC), which were unfortunately largely based on brown fuels. Although beneficial in the short term, these investments do not bode well for the climate scenario of Pakistan, with various parts of the country already having experienced temperatures rise of 1-3°C. To ensure that the current situation doesn’t exacerbate and is tackled in a timely manner, this research aims to examine how the untapped potential of …

Topology Network Optimization Of Facility Planning And Design Problems, Ravi Ratan Raj Monga

Masters Theses

The research attempts to provide a graphical theory-based approach to solve the facility layout problem. Which has generally been approached using Quadratic Assignment Problem (QAP) in the past, an algebraic method. It is a very complex problem and is part of the NP-Hard optimization class, because of the nonlinear quadratic objective function and (0,1) binary variables. The research is divided into three phases which together provide an optimal facility layout, block plan solution consisting of MHS (material handling solution) projected onto the block plan. In phase one, we solve for the position of departments in a facility based on flow …

Loss On Ignition Using Infrared Heating, Benjamin J. Binoniemi

Masters Theses

The focus of this study is a proof of concept that infrared heating can be used to produce a reliable and rapid method of performing the loss on ignition test. The loss on ignition test is a foundry industry standard test that requires all moisture and volatile organic compounds be vaporized from a sample of foundry sand. The standard test as recommended by the American Foundry Society uses a muffle oven and requires nearly four hours to perform. This new concept performs the same test in approximately ten minutes. The biggest issues with the loss on ignition test are time …

Effects Of Machining Parameters And Cooling Strategies On Cutting Forces And Surface Integrity In High-Speed Slot End-Milling Of Titanium Alloy, Emenike Chukwuma

Masters Theses

“Paper 1 presents the results of the investigations of the effects of cooling strategies [Emulsion cooling, Minimum Quantity Lubrication (MQL) and Liquid Nitrogen (LN₂)] and machining parameters (feed rate and spindle speed) on cutting force components, cutting temperature and tool wear during slot end-milling of titanium Ti-6Al-4V workpiece. All machining experiments were conducted using four-flute 0.5 inch diameter uncoated solid carbide end-mill on Cincinnati Milacron, Sabre 750 vertical machining center equipped with Acramatic 2100 controller. Cutting force components were acquired and tool wear was indirectly measured from maximum cutting force variation per slot from the first pass to …

Development Of A Statistical Model For Process Control To Eliminate Sink Marks In Injection Molded Products, Kurt Frederick Hayden

Masters Theses

Customer demands for high-quality, defect-free injection-molded products are ever increasing. In order to satisfy these quality requirements, much effort is spent monitoring and controlling variable data such as cycle time, part weight, and dimensions. Attribute defects such as sink or splay are often overlooked in the development of process control systems. However, customers reject products because of these attribute defects. Industrial control systems based upon process variables and product design variables can detect conditions that may result in the molding of products with attribute defects. The systems can then correct the process prior to the molding of these defective products. …

Design And Development Of A User Interface Between Mapics/Db And Factor 5.2, Raghu Pothuri

Masters Theses

An interface program was designed to transfer production data from MAPICS/DB, a MRP II software, to FACTOR 5.2, a Finite Capacity Scheduling software. Since FACTOR 5.2 is designed to be used in a stand-alone mode with its own independent data base, this interface program extracts data from the MRP II System and converts it to formats specified by the Scheduling System. To create a computer model of the manufacturing process, information about manufacturing orders, routings, and production facilities was obtained from MAPICS/DB files. Certain information needed by FACTOR 5.2, which is not available in MAPICS/DB, was supplemented by the program …

The Indentation Of Foam Pattern Surfaces By Coordinate Measuring Machine Probes, Sanjay Nenawati

Masters Theses

When coordinate measuring machines are used to measure the complex shapes of foam patterns, the spherical probe tips indent into the soft surface of the pattern. Such indentation represents a measurement error since the indicated dimension will not be the same as the actual dimension. To determine the magnitude of error, the depth of probe tip indentation into PMMA and EPS foam surface (i.e., elastic indentation) was measured as a function of time, applied load, and foam density. The residual indentation after the removal of the load (i.e., plastic indentation) was also studied.

The depth of elastic indentation increased with …

Computational Simulation Of Flow Through Elbows In The Approach Piping Systems To A Headbox, Kasinathan Ramanathan

Masters Theses

The successful operation of the wet end in a paper machine is highly dependent on the approach piping system. Sheet basis weight stability and ease of making wet end adjustments are greatly impaired by improperly designed approach piping systems. Most problems in headbox approach piping occur when the flow splits, combines, and passes through elbows.

Elbows create cross flows, flow separation, and eddies, and play an important role in the uniform and stable delivery of the pulp into the headbox. The effect due to an elbow lasts for a considerable distance downstream of the elbow and is severe when two …

Computer Aided Process Planning System For Generating Alternative Process Plans, Rao T. Gali

Masters Theses

Computer Aided Process Planning (CAPP) has a key role in Computer Integrated Manufacturing (CIM) as an interface between design and manufacturing. Current CAPP systems treat process planning as a static function, and always generate the same machine and process combinations. Thus, these CAPP systems are inadequate for advanced manufacturing facilities such as Flexible Manufacturing Systems (FMS). This thesis presents research conducted for the design and development of a CAPP system called Alternative Computer Aided Process Planning (A-CAPP) which generates alternative process plans by interacting with production planning and machine loading functions to satisfy system capacity constraints.

A-CAPP is a variant …