Mechanical Engineering Commons^™

Selective Resistive Sintering: A Novel Additive Manufacturing Process, Austin Bryan Van Horn

Graduate Theses and Dissertations

Selective laser sintering (SLS) is one of the most popular 3D printing methods that uses a laser to pattern energy and selectively sinter powder particles to build 3D geometries. However, this printing method is plagued by slow printing speeds, high power consumption, difficulty to scale, and high overhead expense. In this research, a new 3D printing method is proposed to overcome these limitations of SLS. Instead of using a laser to pattern energy, this new method, termed selective resistive sintering (SRS), uses an array of microheaters to pattern heat for selectively sintering materials. Using microheaters offers significant power savings, significantly …

Solar Car Suspension System, Alex Power, Adam O'Camb

Mechanical Engineering

No abstract provided.

3-Axis Automated Probe Traverse For Aerodynamic Testing, Tananant Boonya-Ananta, Ricky Wai, Zander Oostman, Teyvon Brooks

Mechanical Engineering

Our primary objective is to design, build, and test an automated traverse to hold measurement probes in Cal Poly’s low speed wind tunnel. The device should cause minimal flow disturbance. It’s movements must be able to cover eighty percent of the three-dimensional test section. The device should have a mounting point for interchangeable probes. The assembly is to be integrated with the current frame structure on the wind tunnel test section, and should allow very minimal deflection of the measurement probe. The user should be able to control the motion of the traverse via a computer interface which supports automatic …

Dynamic Monitoring And Life Prediction Of Internal Strain-Gage Balances, David Leon Yoder

Masters Theses

Wind tunnel test customers continue to push the limits by producing air vehicle designs that produce high aerodynamic loads at the desired test conditions. These loads are a combination of steady aerodynamic, unsteady aerodynamic, and inertial forces. A methodology to monitor the health of a wind tunnel strain-gage balance has been developed. The objective of this methodology is to define the stress limits of the balance and monitor these limits so the balance can be safely tested without failure of the balance. A balance failure could result in costly damage to the wind tunnel model, support system, and the wind …

Reduced Order Fluid-Structure Interaction Models For Thin Shells With Non-Zero Gaussian Curvatures To Understand The Response Of Aneurysms To Flow, Gary Han Chang

Doctoral Dissertations

In this thesis, a reduced-order model is constructed to study the physiological flow and wall shear stress conditions for aneurysms. The method of local proper orthogonal decomposition (POD) is used to construct the reduced-order modes using a series of CFD results, which are subsequently improved using a QR-factorization technique to satisfy the various boundary conditions in physiological flow problems. This method can effectively construct a computationally efficient physiological model, which allows us to examine the fluid velocities and wall shear stress distributions over a range of different physiological flow parameters. Aneurysms are the dilation, bulging, or ballooning-out of part of …

Eulerian Cfd Modeling Of Multiphase Internal Injector Flow And External Sprays, Eli T. Baldwin

Doctoral Dissertations

The improvement of combustion systems which use sprays to atomize liquid fuel requires an understanding of that atomization process. Although the secondary break up mechanisms for the far-field of an atomizing spray have been thoroughly studied and well understood for some time, understanding the internal nozzle flow and primary atomization on which the far-field spray depends has proven to be more of a challenge. Flow through fuel injector nozzles can be highly complex and heavily influenced by factors such as turbulence, needle motion, nozzle imperfections, nozzle asymmetry, and phase change. All of this occurs within metallic injectors, making experimental characterization …

Numerical Simulation Of High Velocity Impact Of A Single Polymer Particle During Cold Spray Deposition, Sagar P. Shah

Masters Theses

Abstract

The cold spray process is an additive manufacturing technology primarily suited for ductile metals, and mainly utilized in coating surfaces, manufacturing of freeform parts and repair of damaged components. The process involves acceleration of solid micro-particles in a supersonic gas flow and coating build-up by bonding upon high velocity impact onto a substrate. Coating deposition relies on the kinetic energy of the particles. The main objective of this study was to investigate the mechanics of polymer cold spray process and deformation behavior of polymers to improve technological implementation of the process.

A finite element model was created to simulate …

Intent Recognition Of Rotation Versus Translation Movements In Human-Robot Collaborative Manipulation Tasks, Vinh Q. Nguyen

Masters Theses

The goal of this thesis is to enable a robot to actively collaborate with a person to move an object in an efficient, smooth and robust manner. For a robot to actively assist a person it is key that the robot recognizes the actions or phases of a collaborative tasks. This requires the robot to have the ability to estimate a person’s movement intent. A hurdle in collaboratively moving an object is determining whether the partner is trying to rotate or translate the object (the rotation versus translation problem). In this thesis, Hidden Markov Models (HMM) are used to recognize …

Design And Analysis Of The Impact Diffusion Helmet Through A Finite Element Analysis Approach, Steven Paul Warnert

Master's Theses

By applying the finite element approach to the design and analysis of the impact diffusion helmet, many helmet configurations were able to be analyzed. Initially it was important to determine what design variables had an influence on the impact reducing abilities of the helmet design. The helmet was run through a series of Abaqus simulations that determined that a design with two oval shaped channels running along the length of the helmet was best. Next, these options were optimized to generate the helmet that produced the greatest impact reduction. The optimization simulations determined that a helmet that pushed the channels …

Controlled Guidance Of Light In Large Area Flexible Optical Waveguide Sheets, Chloë O. Nicholson-Smith

Electronic Thesis and Dissertation Repository

Large surface area, thin, polymer optical waveguides are an emerging technology that enable a wide variety of light collection and illumination systems to be created for passive lighting, solar collectors, and safety lighting for motorized vehicles. This research builds on design of rigid concentrator and diffuser waveguides, proposing and evaluating modifications for the design of a flexible waveguide combining both concentrating and diffusing functionalities. The waveguides are thin, mechanically flexible sheets with thicknesses in the range of mm, and active surfaces from a few cm² to several m². Regions of the functional surface are designed to act …

Parametric Design, Modeling, And Optical Evaluation Of Retroreflective Prismatic Structures, Sama Hussein

Electronic Thesis and Dissertation Repository

Retroreflectors (RR) are defined as passive optical structures that redirect incident light to its originating source. Specific types of retroreflectors called inverted cubes (ICs) function through total internal reflection (TIR) and are used in various applications such as measurement tools, traffic signs and automotive rear and side lighting. This thesis aims to model, analyze, fabricate and study a novel type of IC retroreflectors called right triangular prism (RTP). A parametric approach is used to model existing IC geometries from a generic unit cube and is then implemented to model the novel RTP geometry. Those elements are then tested by optical …

Determining The Print Accuracy Of Four Three-Dimensional Printers, Kshiteej Dalal

Master of Technology Management Plan II Graduate Projects

Rapid prototyping [RP] or 3D printing [3DP] have existed for some time now. One of the major deficiencies of 3DP is the accuracy of the printed three dimensional parts. Even beyond that is the lack of studies that have been designed to measure the 3DP components. Measuring, verifying and determining the accuracy of 3DP parts is the focus of this study. As the accuracy is measured and approaches those of CNC machined parts, it will drive the development of additional additive manufacturing [AM] machinery. In this project a component is created in a solid modeling package. A solid model of …

4d Printing Dielectric Elastomer Actuator Based Soft Robots, Jiyu Cai

Graduate Theses and Dissertations

4D printing is an emerging technology that prints 3D structural smart materials that can respond to external stimuli and change shape over time. 4D printing represents a major manufacturing paradigm shift from single-function static structures to dynamic structures with highly integrated functionalities. Direct printing of dynamic structures can provide great benefits (e.g., design freedom, low material cost) to a wide variety of applications, such as sensors and actuators, and robotics. Soft robotics is a new direction of robotics in which hard and rigid components are replaced by soft and flexible materials to mimic mechanisms that works in living creatures, which …

Wind Farm Wake Modeling And Analysis Of Wake Impacts In A Wind Farm, Yujia Hao

Doctoral Dissertations

More and more wind turbines have been grouped in the same location during the last decades to take the advantage of profitable wind resources and reduced maintenance cost. However wind turbines located in a wind farm are subject to a wind field that is substantially modified compared to the ambient wind field due to wake effects. The wake results in a reduced power production, increased load variation on the waked turbine, and reduced wake farm efficiency. Therefore the wake has long been an important concern for the wind farm installation, maintenance, and control. Thus a wake simulation tool is required. …

Dynamic Simulation And Analysis Of Fsae Racer For Development Of Stability Control System, Stone D. Williford

Honors College Theses

Using Adams/Car software, a computer model of Georgia Southern University’s 2016 Formula Society of Automotive Engineers (FSAE) racecar was developed with the purpose of researching vehicle stability under dynamic conditions. Previous research in this field of study has been conducted to verify that Adams/Car simulations provide accurate results using data acquisition systems, so the major work for the current research has been to create an updated version of the vehicle designed and fabricated by Eagle Motor Sports. With this new model, vehicle roll, and pitch data as well as vehicle traction were collected during dynamic simulations. The overall goal for …

El Capitán: Cal Poly Rose Float Digital Drive System, Gregory Raffi Baghdikian

Computer Engineering

In today’s world of smartphones, self-driving cars, and internet-connected coffee makers, it seems as if computers are contained in everything around us. These “embedded systems” have become critical components of our lives, improving everything about the things they control, from cost, to speed, to simplicity. One area that embedded systems has hardly gained a foothold is in the world of floatbuilding. Most of the floats in the Tournament of Roses Parade, including the one built jointly by Cal Poly San Luis Obispo and Cal Poly Pomona, are technologically very simple, using mostly analog components and rudimentary discrete digital logic to …

Micro Debris Generator, Gordan Bradaric, Ross Byers, Stephen Quanci

Mechanical Engineering

This senior project team at Cal Poly consisting of Stephen Quanci, Gordan Bradaric, and Ross Byers has been commissioned by Erik Brown of Lawrence Livermore National Labs to create a way to reliably and consistently entrain microscopic particles into the hot HTTU flow. These particles will be used to compare the loading rates of new HEPA filters by measuring the pressure drop across the filter. The generated particles would simulate typical conditions in which these HEPA filters are expected to operate, namely fine ash. The particles used for loading the filter are intended to simulate the particulate reaching the LLNL …

Automated Bearing Press, David Baker, David Brock, Engelbert Diec

Mechanical Engineering

Our group was presented with a challenge to design an automated machine to replace Micro-Vu’s current manual pressing operation. We moved, planned, and scheduled our tasks for the three quarters we will be working on this project by using a Gantt chart. In designing the machine, we generated concepts and used analysis and prototyping to select the most promising ones. Our final design uses a pneumatic press to press the parts, and it includes magazines to hold the parts before pressing, pneumatic actuators to move the parts to and from the pressing location, and a lever to separate the defective …

Universal Weight Machine, Oscar Andrade, Bibiana Koch, Robert Molloy, Haley Rentfro, Emily Woods

Mechanical Engineering

The purpose of this project is to design and build an inexpensive, universally accessible multi-station exercise machine for the physical and mental well-being of athletes of the Special Olympics and Pathpoint Life Education & Advancement Program. The machine has three sides tiered to higher resistance: the first station offers a minimal resistance aerobic exercise focused on moving the arms with an ergometer, the second station provides numerous locations to latch on resistance bands that will build strength in the athlete’s arms and chest, and the final station has a donated weight machine that offers lat pulldowns and flys with maximum …

Metals Am Design For Manufacturing, Maren Cosens, Ben Wong, Kevin Hale

Mechanical Engineering

We are looking to improve upon the current post processing techniques for metal additive manufacturing (AM). This project, sponsored by Lawrence Livermore National Laboratory (LLNL), will investigate ways to improve the design of stainless steel 316 parts made by AM, and how these designs will help with post processing techniques. We hope that the findings regarding stainless steel will apply to to improve the AM and post processing handshake in general. In particular, the project will focus on including different features in different basic part design shapes to aid in fixturing and post-processing of the part made by AM. This …

4th And 5th Axis Rotary Table, Dakota Bass, Ricky Riedl, Nicole Slagle, Irene Yee

Mechanical Engineering

No abstract provided.

Experimental Building Demonstration Model With Viscous Fluid Dampers, Blake Thomas Reeve, Brianna Jean Kufa, Aden Malek Stepanians, Sophie Carmion Ratkovich

Architectural Engineering

The Architectural Engineering major places a heavy emphasis on structural dynamics and the role of wind and seismic loading in building analysis and design. Buildings of high importance that are critical to community function, such as hospitals, often utilize supplemental damping devices like supplemental viscous fluid dampers or base isolators to reduce the overall demands on the structural system. The design and analysis of these dampers are typically not taught at the undergraduate level, and is frequently performed by mechanical engineers, in lieu of structural engineers.

To better understand and research building behavior with supplemental damping devices, our multi-disciplinary team …

Finite Element Modeling Of Delamination Damage In Carbon Fiber Laminates Subject To Low-Velocity Impact And Comparison With Experimental Impact Tests Using Nondestructive Vibrothermography Evaluation, George Rodriguez Iv

Master's Theses

Carbon fiber reinforced composites are utilized in many design applications where high strength, low weight, and/or high stiffness are required. While composite materials can provide high strength and stiffness-to-weight ratios, they are also more complicated to analyze due to their inhomogeneous nature. One important failure mode of composite structures is delamination. This failure mode is common when composite laminates are subject to impact loading.

Various finite element methods for analyzing delamination exist. In this research, a modeling strategy based on contact tiebreak definitions in LS-DYNA^®was used. A finite element model of a low-velocity impact event was created to …

Physical Testing Of Potential Football Helmet Design Enhancements, Michael Jeremy Schuster

Master's Theses

Football is a much loved sport in the United States. Unfortunately, it is also hard on the players and puts them at very high risk of concussion. To combat this an inventor in Santa Barbara brought a new design to Cal Poly to be tested.

The design was tested in small scale first in order to make some preliminary conclusions about the design. In order to fully test the helmet design; however, full scale testing was required. In order to carry out this testing a drop tower was built based on National Operating Committee on Standards for Athletic Equipment, NOCSAE, …

Design And Testing Of A Top Mask Projection Ceramic Stereolithography System For Ceramic Part Manufacturing, Dylan Robert De Caussin

Master's Theses

Ceramic manufacturing is an expensive process with long lead times between

the initial design and final manufactured part. This limits the use of ceramic as a viable material unless there is a large project budget or high production volume associated with the part. Ceramic stereolithography is an alternative to producing low cost parts through the mixing of a photo curable resin and ceramic particles. This is an additive manufacturing process in which each layer is built upon the previous to produce a green body that can be sintered for a fully dense ceramic part.

This thesis introduces a new approach …

Modeling And Measurement Of Evaporation From Frequently Tilled Sandy Soils, Nicholas R. Lawson

Electronic Theses and Dissertations

Moisture observation and control is the single largest factor that controls the mechanical properties of sand based surfaces used for thoroughbred horse racing. Currently the moisture content is estimated based on the experience and expertise of the superintendent and water is added as needed based on experience. While extensive modelling has been done on moisture loss from a range of soils with crop covers in agronomy, currently no method exists to estimate the evaporation from a surface that is tilled many times a day and remains in a partially compacted state. This thesis develops an evaporation model based on real …

Scalable Three-Dimensional Grasping Mechanism, Ikya Mamidala

Master of Technology Management Plan II Graduate Projects

In this work, we develop a scalable end-effector mechanism for grasping three- dimensional objects with sizes ranging from micrometer to millimeter scale. The design architecture of the gripper comprises an array of identical fingers patented in a circular fashion. Each finger is designed from a novel linkage mechanism whose end effector is manipulated by two independent actuators. In this research, we study three finger gripper device, where each is obtained from a 3 - linkage mechanism. The device is controlled by three independent piezo actuators, and one electro-magnetic solenoid common to each mechanism. The gripping capability depends on how fingers …

Automated Fusegrade Testing Machine, Natalie A. Rayfield, Peter Trzil, Dylan Moore, Colin Roberson, Haley Register

Chancellor’s Honors Program Projects

No abstract provided.

Adaptive Kernel Estimation For Enhanced Filtering And Pattern Classification Of Magnetic Resonance Imaging: Novel Techniques For Evaluating The Biomechanics And Pathologic Conditions Of The Lumbar Spine, Nicholas Vincent Battaglia

Doctoral Dissertations

This dissertation investigates the contribution the lumbar spine musculature has on etiological and pathogenic characteristics of low back pain and lumbar spondylosis. This endeavor necessarily required a two-step process: 1) design of an accurate post-processing method for extracting relevant information via magnetic resonance images and 2) determine pathological trends by elucidating high-dimensional datasets through multivariate pattern classification. The lumbar musculature was initially evaluated by post-processing and segmentation of magnetic resonance (MR) images of the lumbar spine, which characteristically suffer from nonlinear corruption of the signal intensity. This so called intensity inhomogeneity degrades the efficacy of traditional intensity-based segmentation algorithms. Proposed …

Design Of A Folding V-Scraper With Roller For Orchard Applications, Chase Ulrich

BioResource and Agricultural Engineering

This senior project discusses the design of a folding 15 ft. wide leveler for orchard use. This design utilized a category 2 three-point hitch to connect the implement to a tractor. The folding mechanism uses the tractors hydraulic system to actuate the folding movement using hydraulic cylinders. The blades, when wings in operational position, are rigid with one another after some assembly. When the implement is folded the width is reduced to nine feet.