Mechanical Engineering Commons^™

Mechanism Of Compaction With Wrinkle Formation During Automatic Stitching Of Dry Fabrics And The Size Effect Of Compression Molded Discontinuous Fiber-Reinforced Composites, Anibal Benjamin Beltran Laredo

Mechanical & Aerospace Engineering Theses & Dissertations

With an ever-increasing demand for composites, more ways of manufacturing them are becoming popular and widely used. Stitching of dry fabrics is an efficient method for improving delamination resistance. Discontinuous fiber reinforced composites can be used as a lightweight alternative material for metals through a process of compression molding, which allows for complex shape manufacturing while offering structural grade mechanical properties.

This study demonstrates how the stitching of dry fabrics can be adapted to more complex surfaces. The consequences of stitching of curvilinear surfaces can result in defect formation. Therefore, to understand the physical formation of possible defects, experimental characterization …

Experimental Investigation Of Laser Scan Strategy On The Microstructure, Mechanical Properties And Residual Stress Of Inconel 718 Parts Fabricated By Selective Laser Melting, Kiriti Mamidi

Mechanical and Aerospace Engineering Theses

Inconel 718 (IN718) is a nickel-based superalloy which exhibits excellent tensile and impact resistant properties along with good corrosion resistance at high temperatures. However, due to the high toughness and work hardening, the machinability of this superalloy is low. Therefore, the selective laser melting (SLM) process has been adopted as an efficient technique to fabricate IN718 parts as it overcomes the problems associated with conventional manufacturing of superalloys. SLM is a widely used additive manufacturing technique which offers the possibility to induce multi-functionality into a single component, and thus reduce the number of components that are needed. In the SLM …

Optimum Design Of Shimmed Foil Bearing Considering Rotordynamic Stability, Venkata Sai Jyothish Atluri

Mechanical and Aerospace Engineering Theses

Air foil bearing technology has made substantial development in the past years and has found its applications in high speed turbomachinery. Yet the rotordynamic instability has still been a persisting issue in the single pad air foil bearings. The single pad bearing can resolve this issue by using large clearance with the shaft but the large clearance requires large impeller tip clearance which is not ideal. Multi pad air foil bearings with non-uniform clearance distribution can be used to improve the rotodynamic stability, but the three pad bearings have inferior load capacities due to the less angular length of each …

Experimental Investigation Of Effect Of Support Structure Geometry On The Microstructure And Metallurgical Properties Of In718 Parts Fabricated By Selective Laser Melting, Sourabh Hemant Thakare

Mechanical and Aerospace Engineering Theses

Additive Manufacturing is a modern manufacturing technique that provides extreme design freedom and the ability to manufacture multiple parts with high complexities at the same time. Various fabrication techniques have been developed, and this study focuses on selective laser melting (SLM) due to its ability to provide near-perfect parts at low cost while being able to work with a wide range of materials. In SLM, the part is manufactured, layer-by-layer, by melting and solidification of powder material under controlled inert conditions. The fabrication of complex geometries is not possible without proper allocation of support structures for the part, which keeps …

Correlation And Effect Of Process Parameters On The Properties Of Inconel 718 Parts Fabricated By Selective Laser Melting Using Response Surface Method, Bharath Bhushan Ravichander

Mechanical and Aerospace Engineering Theses

Inconel 718 (i.e., IN718) is a nickel-based superalloy that exhibits outstanding tensile and impact-resistant properties, along with good high-temperature corrosion resistance. However, the machinability is poor due to the high stiffness of IN718. Therefore, additive manufacturing provides an effective solution to overcome the work hardening. Selective laser melting (SLM) is the most common powder-bed additive manufacturing technique designed to use a high power-density laser to melt and fuse the metallic powder to fabricate functional parts with high accuracy. However, the accuracy and the functional properties of the fabricated parts are greatly dependent on the process parameters. Thus, depending on the …

Sub-Modelling Approach For Computationally Efficient Thermal Simulations Of Large Li-Ion Battery Packs, Vishnu V. Ganesan

Mechanical and Aerospace Engineering Theses

Accurate and rapid prediction of temperature distribution in a large Li-ion battery pack comprising thousands of cells is critical for ensuring safety and performance of battery packs for electric vehicles (EVs). Due to the multiscale geometry and the large number of individual cells in an EV battery pack, full-scale thermal simulations typically take a long time to complete. Approaches for rapidly computing the temperature field in a large battery pack without significant loss of accuracy is, therefore, a key technological need. This paper presents thermal simulations of a large, air-cooled Li-ion battery pack containing thousands of individual cells using the …

Numerical Analysis Of Immersion Cooling On A Server Using Al2o3/Mineral Oil Nanofluid, Prajwal Srinivas Murthy

Mechanical and Aerospace Engineering Theses

In the current world, technology has developed significantly, with a massive processing and storage of data, resulting in the high increase in Power Density and Heat Generation of servers, computers and its components in data centers. This calls for an engineering solution, for efficient heat dissipation of these servers to ensure their reliability and prolonged working. Air cooling is a prominent method of data center cooling. However, due to its low heat carrying capacity, it is not an efficient method for cooling high heat generating servers. There are two methods to remove this heat, increasing the area of heat transfer …

Dynamic Effects Of Inertial Particles On The Wake Recovery Of A Model Wind Turbine, Sarah E. Smith

Dissertations and Theses

Impacting particles such as rain, dust, and other debris can have devastating structural effects on wind turbines, but little is known about the interaction of such debris within turbine wakes. This study aims to characterize behavior of inertial particles within the turbulent wake of a wind turbine and relative effects on wake recovery. Here a model wind turbine is subjected to varied two-phase inflow conditions, with wind as the carrier fluid (Re_λ = 49 - 88) and polydisperse water droplets (26 to 45µm in diameter) at varied concentrations (Φ_v=0.24 x 10^-5 - 1.3 …

Droplet Ejections During Wet Lab Operations Aboard Spacecraft, Caleb Cushman Turner

Dissertations and Theses

The breakup and rupture of liquid bridges, thin films, bubbles, droplets, rivulets, and jets can produce satellite droplets that are subsequently ejected into their surrounding environment. For example, when any solid object is withdrawn from a liquid bath, the formation of an ever-thinning columnar liquid bridge eventually ruptures along the axis of the bridge. When rupture occurs under typical pipetting conditions the dynamics governing the rupture almost always produce at a minimum a satellite droplet. When these droplets occur they are often too small and too fast to be observed by the human eye. In a terrestrial environment they are …

Vibration Isolation System, Bradley Y. Kwan, Bailey Groh, Max Wu, Nicole Yen

Mechanical Engineering

The Vibration Isolation System Senior Project is a collaborative group project between its sponsor, Maxar Technologies, and a team of students from Cal Poly - SLO to effectively design, manufacture, and test a structural assembly for satellites, isolating vibrations during launch and orbit conditions. After initial sponsor contact, requirements and needs were set which dictated deliverables for the senior project group. The group performed analyses to validate all design decisions, including a modified concept and design direction, selection of a prototype viscoelastic damping material, preliminary testing to validate design specifications, and detailed design and analysis toward a finalized design. Instead …

Derivation And Exploration Of Analytical Aircraft Stability Analysis, Roderick Landreth

Honors Theses

A comprehensive measure of the in-flight stability of an aircraft is essential, though it can take a large amount of resources to do accurately and usefully. Small companies and colleges often don't have the resources to attain accurate experimental or analytical data to describe stable flight before potential failure. This composition investigates methods of completing a static and dynamic stability analysis for an aircraft feasible for a college, small business or hobbyist to complete, with the goal to eliminate the 'barrier of entry' concerning a lack of information and resources. A sample analytical calculation for static stability of Union College's …

Safran Seat Attachment System, Craig John Kimball, Tyler Bragg, Lynette Cox

Mechanical Engineering

This final design review (FDR) document outlines the senior design project being carried out by a team of mechanical engineering undergraduate students attending California Polytechnic State University, San Luis Obispo for Safran Seats in Santa Maria, CA. The project originally was to design, build, and test a universal attachment to secure a widebody business class seat to seven aircraft models with different seat track geometry. The goal was to design, document, and create a finished product that fits design, weight, and manufacturing requirements, as well as passes static 9G FWD testing. Structural analysis, manufacturing analysis, FEA, and CAD assemblies will …

Miniaturized Ultraviolet Imager Phase Iii, Bradley D. Albright, Nicolas A. Armenta, Colin W. Harrop

Mechanical Engineering

This document details the work to date, June 9, 2020, done by the Cal Poly Mechanical Engineering senior project team, Miniaturized Ultraviolet Imager: Phase III (MUVI III), sponsored by the University of California, Berkeley – Space Sciences Laboratory (UCB SSL). MUVI III is the third senior project team of an ongoing design, MUVI: the prototype of a 2U sized CubeSat intended to capture aurora images in the ionosphere. The first team, MUVI I, finished development of the UV imager. The second team, MUVI II, designed the mirror mounting and deployable door mechanisms. The goal of MUVI phase III is to …

Development And Application Of Elliptic Blending Lag K-Omega Sst Standard And Wall-Distance-Free Turbulence Model, Wenjie Shang

McKelvey School of Engineering Theses & Dissertations

In recent decades, Computational Fluid Dynamics (CFD) has become the most widely used technology to understand the fundamental complex fluid dynamics of turbulent flows as well as for modeling of turbulent flows in industrial applications. In industrial applications, the widely used methodology is to solve Reynolds-Average Navier-Stokes Equations (RANS) equations in conjunction with a turbulence model since it strikes a balance between accuracy and computational cost compared to other high fidelity approaches namely the Large Eddy Simulation (LES) and Direct Numerical Simulation (DNS), There are a large number of turbulence models proposed in past five decades, majority of them are …

Discrete Vortex Modeling Of Aerodynamic Flutter Of A Flat Plate With Damped Oscillations, Emma Chao

UNLV Theses, Dissertations, Professional Papers, and Capstones

Aerodynamic flutter is the unstable oscillation of a body caused by the interaction of aerodynamic forces, structural elasticity, and inertial effects induced by vortex shedding. Current models of this phenomenon require finite element analysis and extensive computational power and processing time. The purpose of this study was to develop and validate a program that is faster and more efficient than existing approaches by using the discrete vortex method (DVM). By reducing the complexities of flutter to the shedding of vortices in an inviscid model of a two-dimensional flat plate with a torsional spring constant at its center, this phenomenon can …

Numerical And Experimental Analysis Of Air-Cooled Condensers, Kaipo Kekaula

UNLV Theses, Dissertations, Professional Papers, and Capstones

The scope of this project is to numerically and experimentally dry cooling process in air-cooled condensers (ACCs) designed for concentrated solar power (CSP) applications. This effort is driven by the growing economic and political pressure to reduce water consumption during power generation due to limited water resources in the arid geographic climate of the southwestern United States. A computational approach is used in conjunction with experimental validation to gain a more complete understanding of these systems.

Traditionally research into ACCs have been largely limited to air-side heat transfer modelling as it accounts for a large portion of the total thermal …

Reinitiation Mode Study Of Highly Irregular Detonation, Nandakumar Vijayakumar

Mechanical and Aerospace Engineering Dissertations

The propagation of detonation waves is governed by their stability characteristics. Interest in highly unstable detonation grew when early experiments revealed limits of operation to be directly proportional to the stability of detonation. This research focuses on reinitiation pathways of highly irregular self-sustaining detonation. This is an important aspect of stability which is not yet fully understood, while many possible mechanisms have been proposed in the literature. First, a one-dimensional instability model simulation was performed using a global one-step chemistry mechanism to understand the different unstable modes by increasing the activation energy of a mixture of hydrogen and oxygen. The …

Measurement And Optimization Of Thermal Transport Phenomena For Weld Strength Improvement In Polymer Extrusion Based Additive Manufacturing, Darshan Babu Ravoori

Mechanical and Aerospace Engineering Dissertations

Additive manufacturing (AM) processes involve layer-by-layer addition of material to fabricate a 3-dimensional part. AM offers significant design and manufacturing flexibility compared to traditional manufacturing approaches. The major challenge in polymer-based additive manufacturing (AM) is that printed parts often have poor thermal/structural properties. These properties depend on weld strength of filaments and which intern depends on the degree of healing/neck growth between deposited polymers. The major contribution of this dissertation is understanding the importance of heat transfer during the printing process on the polymer neck growth and presented with techniques to improve the thermal and structural strength of finished part. …

Design And Optimization Of Thermal Management Approaches In Data Center Applications, Rajesh Kasukurthy

Mechanical and Aerospace Engineering Dissertations

In the present day to day life, Internet of Things (IOT) is everything, i.e., Internet and telecommunication is needed for almost every task of our life, which require data centers. These data centers provide various facilities such as, data processing, storage, transmission, maintenance, operations etc., To perform these tasks, a huge amount of power is consumed, which in turn generates large amount of heat. As these data centers are to be made operational throughout the year, cooling of data centers is of utmost importance. The continued increase in heat flux at the chip level due to new and robust technology …

Heat Transfer Measurements And Enhancement For Materials And Processes In Polymer Extrusion Based Additive Manufacturing, Hardikkumar Mangaldas Prajapati

Mechanical and Aerospace Engineering Dissertations

Additive manufacturing (AM) is a burgeoning method for manufacturing over the subtractive manufacturing methodologies. Among the various method of polymer additive manufacturing the fused deposition modeling (FDM) also known as 3D printing is the most popular technique. In this technique, a rastering extruder dispenses a thermoplastic material on to a bed at a temperature greater than its glass transition temperature to build the part. Due to the additive nature of the process, AM introduces several challenges related to functional properties such as strength, thermal conductivity, etc of the eventual part. Measurement of thermal conductivity of additively manufactured polymer samples in …

Design Optimization Of An Elastically Supported Multi-Beam Rotordynamic System To Minimize Flexural Response With Considerations For Robustness, Bret R. Hauser

Mechanical and Aerospace Engineering Dissertations

Modern rotating machines are often required to operate with a small physical footprint and/or overall weight; necessitating that they utilize wide-ranging shaft speed to accomplish needed power levels. It is not uncommon that these designs also be required to support operation through a speed range encompassing multiple Critical Speeds while also limiting flexural vibrations to acceptable levels. Design optimization of this class of problem can be particularly difficult in that responses can be highly multi-modal and, when coupled with Finite Element (FE) solvers meet the conditions of a High Dimensional, Computationally Expensive Black Box (HEB) system. Because of this, some …

Prediction And Validation Of Continuous Fiber Stiffened Plates Manufactured With Continuous Fiber Fabrication, Nabeel Ahmed Khan

Mechanical and Aerospace Engineering Theses

The purpose of this thesis was to develop an analytical method for predicting the structural properties of continuous fiber stiffened plates, which was then validated both experimentally and via finite element analysis. The MarkForged Mark Two 3D printer enables parts to be printed with continuous carbon fibers embedded within them. A manufacturing process was developed for printing stiffened grids with our without skins, with continuous fiber reinforcement on the top and bottom of the stiffening ribs, which allows bending stiffness can be maximized. An orthotropic grid was printed using Continues Filament Fabrication (CFF), an additive manufacturing process that embeds reinforcing …

Modeling, Fabrication, And Characterization Of Porous Inconel 718 Structures Using Selective Laser Melting Process, Srihari Srivathsan

Mechanical and Aerospace Engineering Theses

Bio-inspired cellular structures are of great interest these days for many applications, from engineering research to industries. Honeycomb, Body-Centered Cubic with/without Z-struts (BCC-Z/ BCC), Face Centered Cubic with/without Z-struts (FCC-Z/ FCC), and Triply Periodic Minimal Surface (TPMS) such as Gyroid, Diamond, and Schwartz lattices are the most common bio-inspired lattice structures. These structures can be tailored based on their structural organization resulting in superior materials with lightweight properties, adequate strength, and low stiffness. Thankfully, additive manufacturing (AM) has made the fabrication of these complex cellular materials realistic. However, the use of AM could lead to several defects, such as damaged …

Computational Study Of Air-Cooled Servers With Improved Ducting And Chassis Re-Design, Himanshu Girishchandra Modi

Mechanical and Aerospace Engineering Theses

In recent years there has been a phenomenal increase in cloud computing, net-working, virtualization, and storage which has led to an increase in demand for data centers. To meet this demand, there is a need for the latest computing nodes which causes an increase in power consumption. The cooling system occupy almost 40% portion of total energy consumption. Per ASHRAE TC 9.9, IT equipment needs to operate within recommended and allowable temperatures and humidity zone based on the circumstances. As the inlet air temperature increases, fan power consumption increases too and the Central Processing Units (CPUs) and high heat-generating components …

Cfd Analysis On Liquid Cooled Cold Plate Using Copper Nanoparticles, Sarthak Agarwal

Mechanical and Aerospace Engineering Theses

In today’s world, most data centres have multiple racks with numerous servers in each of them. The high amount of heat dissipation has become the largest server-level cooling problem for the data centres. The higher dissipation required, the higher is the total energy required to run the data centre. Although still the most widely used cooling methodology, air cooling has reached its cooling capabilities especially for High-Performance Computing data centres. Liquid-cooled servers have several advantages over their air-cooled counterparts, primarily of which are high thermal mass, lower maintenance and eventually lower costs by maintenance by labour. Nano-fluids have been used …

Impact Of Viscoelastic Properties Of Low Loss Printed Circuit Boards (Pcbs) On Reliability Of Wcsp Packages Under Drop Test, Akshay Boovanahally Lakshminarayana

Mechanical and Aerospace Engineering Theses

Reliability of electronic packages is a major concern as different failure modes are induced due to factors such as temperature loads, mechanical stresses, humidity, corrosion and so on. Finite element analysis (FEA) is often performed to assess reliability under different loading conditions such as thermal cycling, drop testing, power cycling and vibrational loads. Having accurate material property data is one of the key requirements to perform successful FEA study, and a significant amount of time and money is spent to perform accurate material characterizations. Lump modeling approach, where components are represented by a block and assigned effective properties, is commonly …

Measurement Of Change In Cte Of Pcbs Due To Single Phase Immersion Cooling And Impact Of Changed Properties Of Pcbs On Solder Joint Reliability Of Bga Package, Sameer Hemant Dhandarphale

Mechanical and Aerospace Engineering Theses

Oil immersion cooling in high-density data centers is emerging as an alternative for traditional air cooling because of the less power consumption, capacity to handle high power density and less space requirement. To adopt this technique extensively, effect of immersion on reliability of server components in dielectric coolant needs to be evaluated. One of the major reliability concerns in BGA package is 2nd level solder joint failure. The primary reason of solder joint failure is CTE mismatch between the PCB and the package. Also, difference in stiffness of the PCB and the package affects the solder joint reliability. As properties …

Experimental Study Of Dynamic Cooling Of Racks Using Flow Control Devices, Fnu Akash

Mechanical and Aerospace Engineering Theses

A data center is a cluster of multiple servers that a company uses to store and process large amounts of data. Due to never-ending demands, the processor densities are increasing every day. A higher processor density would result in the servers heating up more than it would normally creating a need for an efficient cooling system. On an average a water-cooled system would consume up to 40% of the total power required by a data center. Studies are being conducted on improving the overall efficiency of the system by either improving the thermal properties of the system or by improving …

Aerial Screw Vtol Rotorcraft, Macale Rielly, Alexa Culp, Thomas Osteen, Adeline Perry

Senior Design Project For Engineers

Known as the “Renaissance Man,” DaVinci’s impressive knowledge of mechanics and inventive prowess would influence engineers and innovators hundreds of years later to make human flight a reality. However, due to the limited capacity of engineering and manufacturing at the time, his invention had been shallowly investigated in a production setting. This project strove to properly acknowledge DaVinci’s invention by thorough examination and critical analysis of his concept with the hopes of gaining a better understanding of why it is considered the “foundation of vertical flight”.

An iterative design approach was employed, utilizing faculty and university resources, team knowledge from …

Urban Cargo Transport Uav Final Design Review, Niko Giannakakos, Rafael Barreto Gutierrez, Tejas Bhavsar

Senior Design Project For Engineers

Delivery of goods to homes and offices over the last decades has seen a significant increase as more people and businesses need or want items sent directly to them. With the increase in demand, technology has also experienced a rapid growth, specifically in the field of unmanned aerial vehicles (UAVs). Many major companies are currently researching UAVs as the future of their delivery operations. With this ever-growing demand, NASA has issued a design competition of a UAV developed for urban deliveries. This unmanned aircraft system (UAS) would need to be able to deliver small packages, in a timely manner, within …