Mechanical Engineering Commons^™

Mechanical And Aerospace Engineering, 2019-2020, College Of Engineering And Applied Sciences

Mechanical and Aerospace Engineering News

• Letter from the Chair
• The MAE Staff
• Dr. Zachary Asher
• Alumni Excellence Academy Inductees
• From Sunway University to Success in America
• Student Experience at the Oshkosh Airventure
• Parker-Hannifin Donates New Hydraulic Trainers
• Electric Ducted Fan Lab for the Aircraft Propulsion Course
• MAE Faculty

A Reinforcement Learning Approach To Spacecraft Trajectory Optimization, Daniel S. Kolosa

Dissertations

This dissertation explores a novel method of solving low-thrust spacecraft targeting problems using reinforcement learning. A reinforcement learning algorithm based on Deep Deterministic Policy Gradients was developed to solve low-thrust trajectory optimization problems. The algorithm consists of two neural networks, an actor network and a critic network. The actor approximates a thrust magnitude given the current spacecraft state expressed as a set of orbital elements. The critic network evaluates the action taken by the actor based on the state and action taken. Three different types of trajectory problems were solved, a generalized orbit change maneuver, a semimajor axis change maneuver, …

Estimation Of The Fatigue Life Of Additively Manufactured Metallic Components Using Modified Strain Life Parameters Based On Surface Roughness, Peter Grohs

Masters Theses

In this study, a method is developed to estimate the effects of surface roughness on the fatigue life of additively manufactured titanium Ti6Al4V, aluminum 7075–T6, and steel 4340 alloys through modified strain life parameters using finite element analysis (FEA). This method is highly beneficial to the fatigue analysis of as-built additively manufactured metal components, which possess rough surfaces that reduce fatigue life significantly but are challenging to analyze directly using finite element simulation because of complex geometries, i.e., modeling an exact surface profile is arduous.

An effective stress concentration factor, incorporating roughness data, is defined to quantify their effects on …

Mechanical And Aerospace Engineering, 2018-2019, College Of Engineering And Applied Sciences

Mechanical and Aerospace Engineering News

• Letter from the Chair
• Introducing Dr. Zachary D. Asher
• Department of Mechanical and Aerospace Engineering develops an engineering flight simulator
• Gear Sliding Loss Prediction
• Ph.D. student receives the prestigious NASA Earth and Space Science Fellowship
• NSF grant allows important materials research
• Student receives scholarship from gear industry
• Development of low cost/high volume micro/nano sensors and actuators
• Liou receives $204,000 NSF grant for neurological research
• Alexander Porter inducted into the Alumni Excellence Academy

Finite Element Modeling And Experimental Characterization Of Knot Configuration Effect On The Mechanical Performance Of Surgical Suture, Arz Y. Qwam Alden

Dissertations

Tendon injuries in orthopedic surgery and sports medicine are escalating; hence there is great interest in improving tendon repair. The integrity of tendon repair depends in part on a combination of suture material, suture size and knot configuration. Recent studies have indicated the failure of surgical knots as a failure mode during surgical repair. Further, there is still no consensus on the ideal (best/safest) surgical knot techniques. Also, this failure mode is related to stress concentrations, which cannot be easily established with traditional tensile testing. Most researchers have focused on the measurement and comparison of the gross structural response of …

Hybrid Processes In Material Removal Of Hard And Brittle Materials, Hossein Mohammadi

Dissertations

New technologies demand new materials with better mechanical, optical, and thermal properties. Materials that are light weight, strong with high resistance to high temperatures, and compatible with a predetermined condition. Such materials usually are challenging to manufacture and process compared to widely available materials such as metals. Ceramics and semiconductors are considered extremely hard and brittle, making them very difficult to cut and manufacture. The other major and fast-growing type of materials are composites (including Ceramic Matrix Composites, CMC) that are also considered very challenging to machine. All these materials have many applications in major industries (i.e. electronics, aerospace, optics, …

Decomposition And Ionization Of Ionic Liquids, Forrest Grady Kidd Iii

Dissertations

The United States Air Force is interested in developing a situationally responsive space environment. In order to achieve this, dual-mode-propulsion will be utilized. A new class of propellants is being developed for this application based on energetic ionic liquids. Two ionic liquids of current interest are Hydroxylammonium Nitrate (HAN) and Hydroxyethylhydrazinium Nitrate (HEHN) due to their beneficial performance characteristics. The decomposition and ionization chemistry of these two species is investigated in this work. Using GAUSSIAN09 software, reactions with important radicals are explored through quantum chemistry. The energetics of reactions as well as the identity of key product complexes are given. …

Determination Of Chemical Notch, KChem On Aluminum And Steel When Subjected Under Slow Strain Rate Test In Corrosive Environment, Joshua Teo Lee Kuok

Masters Theses

When designing for any mechanical components or system, the question would arise as to how the material would react to the loads subjected on it? Would the component survive its service load? How would it react to environmental corrosion? To answer these questions, the technique used in this thesis paper is the Slow Strain Rate Test (SSRT) method. Aluminum and steel were chosen as the material to be tested in this paper. Al 7075-T651, and Al 6061-T651 was chosen due to its wide range of application, high strength to weight ratio and ease of machinability. It is highly used in …

Mechanical And Aerospace Engineering, 2017-2018, College Of Engineering And Applied Sciences

Mechanical and Aerospace Engineering News

• Letter from the Chair
• Introducing Dr. Jinseok Kim
• Use of 3D Printing at WMU Helps Borgess Cardiologist Plug Holes in the Heart
• Department of Mechanical and Aerospace Engineering Develops Semi-Virtual Reality Powered Wheelchair Simulator
• The Western Aerospace Launch Initiative (WALI)
• 2017 NSF I-Corps Experience of MAE team
• Matthew Baird's Internship Experiences at JPL and GRC
• More Department News
• Faculty Sabbaticals

Model Predictive Power Management Of A Hybrid Electric Propulsion System For Aircraft, Tyler J. Wall

Masters Theses

This work presents the switched optimal power flow control for an aircraft with a hybrid electric propulsion system. The propulsion system is a switched system that operates in either of two modes: (i) battery discharging and electric motor propelling and (ii) battery charging and electric motor generating. The aircraft model and components that form the hybrid propulsion system are modeled as either an algebraic power source/sink or as a dynamic model with appropriate power and state interconnections. With the system model defined, a model predictive control power management strategy is set fourth which minimizes a performance index that includes altitude …

Development Of Empirical And Virtual Tools For The Study Of Bicycle Safety, Brent Kostich

Masters Theses

Bicycles have been used as a form of non-motorized transportation for several hundred years. Recently, their use in the transportation realm has been reinvigorated because of growing population densities and efforts to improve environmental sustainability. However, a large deterrent for public use of the bicycle is concern over its level of safety in the transportation environment. The goal of this thesis is to develop two complementary research tools that advance the study of bicycle safety factors.

First, an instrumented probe bicycle (IPB) is constructed from the ground up. The bicycle is outfitted with an array of sensors that are integrated …

Atmospheric Microbial Community Sampling System For Varying Altitude Collection, Kenneth David Domingue

Masters Theses

The study of airborne microbial communities in the vertical atmosphere is an area of research in which very little data has been collected and analyzed. Developing a vehicle to house biological sampling equipment that collects, and mitigates contamination is required by a team of biology researchers to perform sampling of atmospheric microbial communities. This study uses a sampler box that is attached to aerostatic vehicles: zero pressure balloons and tethered balloon/kite structures. Zero pressure balloons are used for sampling at altitudes above 150 m above sea level, and tethered balloon/kite structures are used for sampling at 30 m and 150 …

Satellite Sequencing Optimization Using A Genetic Algorithm, Andrew Verstraete

Research and Creative Activities Poster Day

The problem of mission design for a robotic servicing satellite in geosynchronous Earth orbit (GEO) was investigated. A representative set of potential client satellites was selected, and operational needs were randomly assigned based on the average number of GEO retirements, anomalies, and repositioning maneuvers that currently occur each year. An objective function was developed to represent the value of servicing mission sequences, including client fees, time penalties, and operational risk. A genetic algorithm was then used to find sequences of operations on the potential client set that maximized the objective function’s value. Scenarios were analyzed with the database of satellites …

Mechanical And Aerospace Engineering, 2016-2017, College Of Engineering And Applied Sciences

Mechanical and Aerospace Engineering News

• Letter from the Department Chair
• Mechanical and Aerospace Engineering Wins Grant from DENSO North America Foundation
• NSF $452,399 award to bring state-of-the-art instrument to WMU
• Faculty Research
• Faculty Summer Research
• Research in Fluid Mechanics and Aerodynamics
• Auto lab upgrades make it a premier teaching and research facility
• MAE faculty

Attitude Determination Control Testing System (Helmholtz Cage And Air Bearing), Nicolas Theoret

Honors Theses

The WALI team at Western Michigan University requested a test environment to validate their CubeSat’s de-tumbling control system and hardware. The test environment required a Helmholtz cage and spherical air bearing. The Helmholtz cage provides an adjustable magnetic field to simulate low earth orbit; the spherical air bearing simulates the friction free environment the CubeSat will experience in space. In conjunction, the two components create an adjustable system that simulates a satellite in low earth orbit.

Modeling, Optimizing And Testing Thermoelectric Generators For Liquid-To-Liquid Low Grade Waste Heat Recovery, Ali Eyddan Hamil

Masters Theses

The use of thermoelectric generators (TEGs) for producing electricity from low grade waste heat is thought to be a great solution in the future to reduce the power generation cost because of their advantages of reliability and environmental friendliness. Therefore, the current project aims to study thermoelectric generators for low grade waste heat recovery. In this work, a single unit cell of liquid to liquid thermoelectric generator attached with heat exchangers (heat sinks) is modeled using an internal flow. Its optimum design is obtained based on heat sink optimization and the optimal design method. An analytical model of four unit …

Experimental Characterization And Simulation Of Carbon Nanotube Strain Sensing Films, Nagendra Krishna Chaitanya Tummalapalli

Masters Theses

Carbon Nanotubes (CNTs) have excellent mechanical, electrical and electromechanical properties. These properties led to a lot of novel applications. Due to change in electrical properties under mechanical loading, these composites have potential applications in strain sensors, when these are fabricated as films. CNT-based films are commonly fabricated using different physical and chemical techniques based on the property requirements governing those applications. In this work, CNT films were prepared using wet chemical based methods and chemical vapor deposition techniques.

Plasma chemical vapor deposition using microwave power is used in the first method to deposit films on silicon substrates, using Nickel film …

Analytical Study Of Miniature Thermoelectric Device, Mohammed Dhannoon

Masters Theses

Miniature thermoelectric devices (TE) have been regarded as hopeful devices to attain efficient cooling in microprocessors and other small-scale devices. To recognize the performances of miniature thermoelectric coolers, a thermoelectric cooling module is theoretically analyzed. Particular attention is paid to the impact of the thermoelectric element length effect and the substrate material type influence on the cooling performance. The electrical contact resistance and thermal contact are taken into account.

Furthermore, miniature thermoelectric is compared with large thermoelectric, and effective material properties of miniature thermoelectric are studied. The obtained results also demonstrate power density (cooling/heating power per unit area of the …

Development Of An Analytical Model For Beams With Two Dimples In Opposing Directions, Mofareh H. Ghazwani

Masters Theses

Structures such as beams and steel plates can produce potentially high levels of unwanted vibrations and noises in the environment. A method of improving the vibration and acoustic characteristics of beams based on introducing dimples on its surfaces will be presented in this study. This method focuses on creating two dimples in the same and opposite direction on beam’s surface where the effect of dimples on the change in beam’s natural frequencies is the problems of interest.

A boundary value model (BVM) is developed for a beam with two dimples and subjected to various boundary conditions using Hamilton’s Variational Principle. …

Optimal Design Of Automotive Exhaust Thermoelectric Generator (Aeteg), Hassan Fagehi

Masters Theses

A consumption of energy continues to increase at an exponential rate, especially in terms of automotive spark ignitions vehicles. About 40% of the applied fuel into a vehicle is lost as waste exhaust to the environment. The desire for improved fuel efficiency by recovering the exhaust waste heat in automobiles has become an important subject. The thermoelectric generator (TEG) has the potential to convert exhaust waste heat into electricity as long as it is improving fuel economy. The remarkable amount of research being conducted on TEGs indicates that this technology will have a bright future in terms of power generation. …

Analytical Modeling And Numerical Simulation Of A Thermoelectric Generator Including Contact Resistances, Shripad Dhoopagunta

Masters Theses

With increasing demand for energy harvesting systems, research has been conducted in different areas in which Thermoelectric Generators (TEG) find their way into the top of many available resources. Out of many energy harvesting systems available, TEGs are comparatively easier to study, to manufacture and also to comprehend while producing enough energy for applications they find use in. They are solid state devices, meaning; they do not have any moving parts and hence makes them durable. Most of the energy that goes out of the automobile as exhaust is reused to power the TEGs. In most of the works that’s …

Optimization Methodology For Cvt Ratio Scheduling With Consideration Of Both Engine And Cvt Efficiency, Steven Beuerle

Masters Theses

A transmission ratio schedule is developed to optimize the fuel consumption for an automotive continuously variable transmission (CVT) connected to an internal combustion engine (ICE). Although the optimal operating line (OOL) generated from an engine brake specific fuel consumption (BSFC) map can be used to generate a CVT ratio schedule that yields maximum engine efficiency, it was found that OOL-based CVT ratio scheduling does not necessarily offer the best fuel economy because optimal CVT efficiency does not always correspond to OOL tracking. To develop a CVT ratio schedule that can offer the best fuel economy, a novel ratio-scheduling methodology is …

A Genetic Algorithm Incorporating Design Choice For The Preliminary Design Of Unmanned Aerial Vehicles, Kenneth Michael Mull

Masters Theses

Unmanned Aerial Vehicles (UAVs) are currently at the forefront of aerospace technologies. The design of these aircraft is complex and often performance characteristics are coupled to multiple design attributes. At the early design phase both discrete and continuous design choices are present limiting the feasibility of traditional derivative based optimization techniques. In place of these methods, the design space can be explored using a genetic algorithm that mimics the process of natural selection, providing a capable and reliable base airframe constructed from the required performance metrics. By incorporating a genetic multidisciplinary optimization algorithm early in the conceptual design phase, aircraft …

The Decomposition Of Hydroxylammonium Nitrate Under Vacuum Conditions, Gregory A. Neff

Masters Theses

This research investigates the decomposition of the ionic liquid: hydroxylammonium nitrate (HAN), under vacuum conditions. All research was conducted at the Aerospace Laboratory for Plasma Experiments (ALPE) at Western Michigan University. Hydroxylammonium nitrate solution 24% wt. in H2O was used consistently throughout this research. A variety of temperatures and pressures ranging from 23°C to 645°C and 6E-3 Torr to 4 Torr, respectively, were used to decompose HAN. The primary gaseous species resulting from these decomposition conditions are N2O, NO, and trace amounts of NO2. The formation of H2O, and N2 is conditional on the experimental conditions, and the formation of …

Mechanical And Aerospace Engineering, 2015-2016, College Of Engineering And Applied Sciences

Mechanical and Aerospace Engineering News

• Letter from the Department Chair
• New Faculty
• Student Success
• University NanoSatellite Program P-Spec Mission
• WALI Student Opportunities
• Study of Blind Cane Vibration

Implementing A Linear Quadratic Spacecraft Attitude Control System, Daniel Kolosa

Masters Theses

This thesis implements a linear quadratic attitude control system for a low-thrust spacecraft. The goal is to maintain spacecraft alignment with a time-varying thrust vector needed for trajectory change maneuvers. A linear quadratic attitude control approach is used to maintain spacecraft pointing throughout flight. This attitude control strategy uses the thrust-acceleration input obtained from a linear quadratic optimal trajectory control model that simulates the trajectory of a spacecraft in orbit maneuvers. This attitude model simulates a CubeSat, a small satellite that is equipped with a low-thrust propulsion and attitude control system. An orbit raising and a plane change scenario is …

Studying The Optimum Design Of Automotive Thermoelectric Air Conditioning, Alaa Attar

Dissertations

The remarkable amount of research being conducted on thermoelectrics gives the impression that this technology will have a bright future in power generation and temperature control systems. At the present time, thermoelectrics is applied widely for temperature control, but has not yet replaced conventional air-conditioning systems due to its lower performance. Currently, approximately 10% of annual vehicle fuel consumption corresponds to the air-conditioning system used to cool the vehicle cabin. Conventional air-conditioning systems cool the entire cabin; however, about 73% of a vehicle’s mileage occurs while the driver is the only occupant. These facts indicate the need for a single …

Analysis Of Vibroacoustic Properties Of Dimpled Beams Using A Boundary Value Model, Kyle R. Myers

Dissertations

Attention has been given recently to the use of dimples as a means of passively altering the vibroacoustic properties of structures. Because of their geometric complexity, previous studies have modeled dimpled structures using the finite element method. However, the dynamics of dimpled structures are not completely understood. The goal of this study is to provide a better understanding of these structures through the development of a boundary value model (BVM) using Hamilton's Variational Principle. The focus of this study is on dimpled beams, which represent the simplest form of a dimpled structure.

A general model of a beam with N …

Modeling Of Environmentally Assisted Fatigue Crack Growth Behavior, Sree Phani Chandar Reddy

Dissertations

The formation of fatigue cracks and their propagation due to cyclic loading in metals have been a concern for more than hundred years. Since fatigue failure were first reported by the railroad industry in 1840s, tremendous progress has been achieved in understanding fatigue behavior of metals. But fatigue damage is still a concern due to its complex dependency on various environmental variable like humidity, temperature, time and corrosive environment. Although numerous theories and models have been proposed in the past, the effects of environment on fatigue crack growth (FCG) is not completely understood. This dissertation aims to shed light on …

Electroplating Of Nickel And Copper Layers On Nanoengineered Plastics, Brandon Voelker, Muralidhar K. Ghantasala, Jeff Wheeler

Research and Creative Activities Poster Day

Introduction

• The motivation for this project is the development and proposed use of novel nanoengineered polymeric materials in many industrial and commercial applications. This necessitated the development of a robust metallic coating that can withstand aggressive environmental conditions.
• This research explores the methods of electroplating nickel and copper to the substrate, including the effects of various duty cycles and cathode current density