Polymer and Organic Materials Commons^™

Degradation Mechanism Of Expanded Polystyrene (Eps) Foam In Lost Foam Casting, Pips Approach For Synthesis And Novel Expansion Techniques For Cellular Foam, Indraneel Sen

Doctoral Dissertations

Lost Foam Casting (LFC) is a metal casting technology that facilitates fabrication of near-net shape metal castings using expanded polystyrene (EPS) foam patterns that are coated with refractory slurry and is effective for producing aluminum or iron castings of complicated geometry. However, the LFC process can produce considerable amount of scrap due to casting defects. Removing the EPS thermal decomposition products through the ceramic coating ahead of the advancing metal front during the liquid metal pour is a key factor in obtaining a defect free casting. Developing a fundamental understanding of foam degradation mechanism is essential in improving LFC process. …