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Full-Text Articles in Polymer and Organic Materials

Effects Of Release Materials And Temperature Ramp Rates On The Surface Finish Of Carbon-Fiber Composite Components, Sudeep Louis, Thucmy Dang, Ethan Schlocker Jun 2022

Effects Of Release Materials And Temperature Ramp Rates On The Surface Finish Of Carbon-Fiber Composite Components, Sudeep Louis, Thucmy Dang, Ethan Schlocker

Materials Engineering

Toray Advanced Composites is interested in improving their carbon fiber reinforced polymers (CFRP) manufacturing process by enhancing their control on the amount of surface roughness for varied customer preference. Surface roughness of CFRP is important in post-production processes including coating, priming, and painting. This project seeks to determine the effects of three release materials and two temperature ramp rates on the surface finish of CFRP. The release materials used were Tooltech, FEP, and Frekote 770-NC. The two initial temperature ramp rates were 1°F/min and 2°F/min. Surface roughness was measured using a profilometer and analyzed using Ra values. Ra is an …


Analysis Of Novel Corrosion Resistant Maraging Steels For Use In Additive Manufacturing, Bradley Michael Samuel, James Knowlton Smith Jun 2022

Analysis Of Novel Corrosion Resistant Maraging Steels For Use In Additive Manufacturing, Bradley Michael Samuel, James Knowlton Smith

Materials Engineering

Stainless maraging steel has been proven to be an industry standard material for plastic injection molds. Its high hardness and corrosion resistance extend the lifetime of the tool. This alloy system is also well-suited to additive manufacturing, which can be utilized to form internal cooling channels, further increasing tool life. Using Rapid Alloy Development (RAD) Oerilkon METCO is developing a new composition of stainless maraging tool steel that has high hardness/strength, is corrosion resistant, and has additive-capable melting and solidification properties. This study tests the hardness and corrosion resistance of the new RAD alloys against the current market competitor Corrax …


Low Velocity Impact Tower Feasibility, Setup, And Impact Testing Of Carbon Fiber Reinforced Epoxy Thermoset And Peek Thermoplastic Matrix Composites, Brent Plehn Jun 2013

Low Velocity Impact Tower Feasibility, Setup, And Impact Testing Of Carbon Fiber Reinforced Epoxy Thermoset And Peek Thermoplastic Matrix Composites, Brent Plehn

Materials Engineering

A low velocity impact tower was donated to Cal Poly's Materials Engineering Department along with four fiber reinforced polymer matrix composites. The tower was set up in building 192 in the Mechanical Testing Laboratory. Improvements were made to the tower including adding velocity detection capabilities, making loose hardware inclusive, adding an extra tower arm for better consistency, adding a double jawed clamp for faster testing, and rerouting the tower's compressed air system to improve performance. A standard operating procedure was drafted, tested, and redrafted for impact testing composite panels. The four composite panels consisted of two quasi-isotropic 16 ply AS-1 …


Design And Construction Of A Simulated Evaporative Heat Exchanger For Testing The Mitigation Effects Of Pipe Coatings On Mineral Scale Deposition, Taylor J. Anderson Jun 2013

Design And Construction Of A Simulated Evaporative Heat Exchanger For Testing The Mitigation Effects Of Pipe Coatings On Mineral Scale Deposition, Taylor J. Anderson

Materials Engineering

The thermal efficiency of evaporative heat exchangers is diminishing due to mineral scale buildup on heat exchanger surfaces. A simulated evaporative heat exchanger was designed and constructed for testing the mitigation effects of polymer coatings on mineral scale deposition rates. The heat exchanger was designed to cool hot mud at 200°F using a cooling water supply with a calcium concentration of 1000 ppm. The system was constructed using 1.5-inch diameter polypropylene piping, a DIG Corporation drip irrigation system, a TotalPond 530 GPH pond pump, an Omega CSI32K miniature benchtop controller, Omega FWH321-020 high temperature heater tape, and fifteen copper pipe …


Biaxial & Twist Testing Of Composite Carbon-Fiber Sandwich Panels For Automotive Racing Vehicles, Erik Eckberg Jun 2012

Biaxial & Twist Testing Of Composite Carbon-Fiber Sandwich Panels For Automotive Racing Vehicles, Erik Eckberg

Materials Engineering

Composite sandwich panels were constructed with 4-ply plain weave carbon-fiber/epoxy face sheets in the 0o/45o/0o/45o orientation and 1/8th inch Nomex honeycomb core. The panels were cut into 5-inch square test plates for mechanical testing. All testing was done on a fixture designed and fabricated by Pratt & Miller Engineering and installed on an Instron testing system at Cal Poly. The twist test was performed by supporting diagonal corners of the plate while simultaneously loading the opposite two corners at a crosshead rate of .06 in/min (ASTM 3044-94R11). Out of 10 panels tested, …