Materials Science and Engineering Commons^™

Tribocorrosion And Metal Release From Austenitic Stainless Steels 304 And 201 In Simulated Cassava Food Contact, Robert Addai, Temitope E. Olowoyo, Thalia E. Standish, Jeffrey Daniel Henderson, Ubong Eduok, Yolanda Hedberg

Chemistry Publications

Cassava is the third most significant calorie source in the tropics. Its processing has changed from traditional methods to stainless steel processing machines. This study investigated the influence of cassava on metal release from two common stainless steels, ASTM 304 and 201, with and without friction, and on tribocorrosion (multianalytically) of 304. Cassava was relatively corrosive and hindered repassivation of the surface oxide of stainless steel, but it also acted as a lubricant against mechanical friction. The combined action of friction and cassava caused a significant increase in iron, chromium, nickel, and manganese release from the stainless steels (30–35- fold …

The Effects Of Ni Nanoparticle Additives On Thermodynamic Events In Commercial Ni Based Braze Alloy, Cody Lesage

Theses and Dissertations

The use of nanomaterials in brazing applications has become more prevalent with the increasing understanding of the underlying thermodynamic events during the brazing process. Their influence on an already modified system, via melting point depressants, is not well understood. In this investigation, the influence of both nanoparticle size and weight percent of nanoparticle additive are studied to determine the relationship on thermodynamic events. Differential scanning calorimetry was used to measure the energy flow throughout the system during the brazing events. Scanning electron microscopy was used qualitatively to view the resulting brazed region. The results indicate a direct relationship between nanoparticle …

Nickel Superalloy Composition And Process Optimization For Weldability, Cost, And Strength, Sophie A. Mehl

Dissertations, Master's Theses and Master's Reports

To advance sustainability efforts, electric power plants have reduced specific carbon dioxide emissions by increasing operating temperatures and pressures to improve power generation efficiency. The latest improvements are utilized in advanced ultra-supercritical power generation. To meet these operating conditions, nickel superalloys are used in the highest temperature components; however, they are expensive and present weldability challenges. This project aims to experimentally optimize a nickel superalloy to improve material weldability and decrease cost without compromising strength. Three optimized compositions were developed, and their microstructures and mechanical properties were compared to Nimonic 263, a common nickel superalloy in electric power plants. The …

Machine Learning Strategies For Potential Development In High-Entropy Driven Nickel-Based Superalloys, Marium Mostafiz Mou

MSU Graduate Theses

In this study, I developed Deep Learning interatomic potentials to model a multi-phase and multi-component system of Ni-based Superalloys. The system has up to three major phase constituents, namely Gamma, Gamma Prime, and Transition-metal rich Carbide. I utilized invariant scalar-based and/or equivariant, tensor-based neural network (NN) approach as implemented in DEEPMD, NEQUIP/ALLEGRO codes, respectively, and Moment Tensor Potential (MTP). For the training and validation sets, I employed the ab-initio molecular dynamics (AIMD) trajectory results and ground state DFT calculations, including the energy, force, and virial database from highly diverse compositions, temperatures, and pressures following a “High Entropy Strategy.” The Deep …

Functionally Magnetic Gradient Copper-Nickel Material Fabricated Via Directed Energy Deposition, Vy Tran Phuong Nguyen

Graduate Theses, Dissertations, and Problem Reports

Functionally gradient materials (FGMs) of CuSn10 and Inconel 718 were fabricated via a hybrid directed energy deposition (DED) system. The objective of the present thesis is to determine the feasibility of manufacturing CuSn10 and Inconel 718 FGMs via DED and investigate the physical and mechanical properties and the microstructures of the resulting FGMs. The physical tests comprised of conductivity and Seebeck coefficient measurements. The microstructure analysis and mechanical testing include microscopic imaging, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and hardness test. In addition, compressive strength test was performed to analyze the interface bonding behaviors.

Martensitic And Inter-Martensitic Transformations In Magnetocaloric Ni2.15mn0.85ga Heusler Alloy, A. Madiligama, P. Ari-Gur, Y, Ren, V, Shavrov, Y. Ge, J. George, I. Musabirov, V. Koledov

Mechanical and Aerospace Engineering Faculty Publications

The entropy changes of successive martensitic phase transformations in Ni-Mn-Ga Heusler alloys can be utilized to realize enhanced magnetocaloric properties. A detailed study of phase transformations of one such alloy, Ni2.15Mn0.85Ga, (ΔQ = 4900 J/kg at 343 K, under 140 kOe), is reported here. Upon cooling, the paramagnetic cubic (L21) austenitic phase transforms into a ferromagnetic 7M modulated monoclinic martensitic phase. This phase is stable in a narrow temperature range, and upon further cooling, transforms into a non-modulated ferromagnetic tetragonal (L10) phase. The separation between the equilibrium temperatures of the austenitic and tetragonal martensitic phases is only ~50 K. The …

Electrochemical Surface-Enhanced Raman Spectroscopic Studies On Nickel Ultramicroelectrode, Li-Wen Wu, Wei Wang, Yi-Fan Huang

Journal of Electrochemistry

Nickel (Ni) electrodes are widely used in electrochemical researches. Understanding electrochemical processes on Ni electrodes through in-situ characterization of adsorbed species on their surfaces is helpful for rational optimization and application of Ni electrochemistry. Microelectrochemical surface-enhanced Raman spectroscopy (μEC-SERS) combines the mass transfer feature of ultramicroelectrode with high-sensitivity characterizations of molecular structures, which is a powerful method for studying Ni electrochemistry on polarization and non-equilibrium conditions. The key point of performing μEC-SERS is to make a SERS-active Ni ultramicroelectrode.
Here, we demonstrate a method of preparing a SERS-active Ni ultramicroelectrode through electrochemical deposition of several atomic layers of …

Role Of Eta Phase Evolution On Creep Properties Of Nickel Base Superalloys Used In Advanced Electric Power Generation Plants, Ninad Mohale

Dissertations, Master's Theses and Master's Reports

Advanced fossil energy power generation plants require materials that withstand high temperatures and corrosive environments. One such material that is used in steam turbines is Nimonic 263. It is a nickel-base superalloy that is principally strengthened by gamma primephase (Ni₃(Ti, Al)) and has an L1₂structure. At extended times and at turbine operating temperatures however, eta (Ni₃Ti) phase is known to form at the expense of gamma prime. Eta has a complex DO₂₄structure and is the stable phase between 750°C and 900°C, but with slow kinetics of formation. Little is understood about eta …

Structure And Deformation Of Carbyne Deposited On A Nickel Substrate, Abigail Eaton

Mechanical Engineering Undergraduate Honors Theses

Carbyne is a nanomaterial of great interest due to its ability to withstand high forces similarly to other carbon allotropes such as graphene or carbon nanotubes. However, it is currently difficult to synthesize and maintain without the assistance of a composite material substrate that the carbyne can be integrated with, which will affect its reaction to varying conditions. This thesis focuses on studying the effects of carbyne on a nickel surface and its mechanical properties to predict its future usages and potential for applications in varying fields. We perform a three-point bending test simulation using molecular dynamics with pure Ni …

Modifying Casting Parameters To Improve The High Temperature Ductility Of Investment Cast Nickel-Based Superalloy Pwa 1455, Lars Alexander Hedin, Cole Magnum Introligator

Materials Engineering

PCC Structurals, an industry leader in superalloy investment castings, has observed inconsistencies in the stress rupture performance of polycrystalline nickel-based superalloy PWA 1455. PCC has changed their casting parameters to reduce the thermal gradient during cooling but have been unable to correlate these changes with an increase in stress rupture elongation. Metallographic examination of past samples indicated microstructures composed of non- equiaxed dendritic grains with mean diameter of .021 inches along the test axis. A similar study on polycrystalline superalloys has indicated that excessive superheat temperatures above the liquidus can result in large grains identical to those observed, limiting the …

The Effect Of Flinak Molten Salt Corrosion On The Hardness Of Hastelloy N, David Kok

Scholar Week 2016 - present

The Molten Salt Reactor (MSR) has been identified as a promising candidate to replace aging nuclear reactors around the world. However, a suitable combination of molten salt and container material needs to be found in order to reduce the potential for corrosion in the MSR before it can be considered commercially viable. FLiNaK molten salt and the nickel-based alloy Hastelloy N have been identified as prime candidates for this function, but the severity of FLiNaK corrosion in Hastelloy N requires additional study before this combination can be used in the operation of a MSR. In this study, Hastelloy N samples …

Nickel Based Rtd Fabricated Via Additive Screen Printing Process For Flexible Electronics, Vikram S. Turkani, Dinesh Maddipatla, Binu B. Narakathu, Bilge N. Altay, Paul D. Fleming, Bradley J. Bazuin, Massood Atashbar

Bilge Nazli Altay

The Effect Of Flinak Molten Salt Corrosion On The Hardness Of Hastelloy N, David Kok

Honors Program Projects

The desire to reduce pollution caused by electricity production has led to a call for the replacement of conventional fossil fuel power plants. In order to fulfill this goal, a large amount of new nuclear reactors is required, and this provides the opportunity to put new and innovative reactor designs into production. The Molten Salt Reactor (MSR) is one of the most promising concepts, but a suitable combination of molten salt and container material needs to be found to reduce the potential for corrosion before the concept can be put into production. FLiNaK molten salt and the nickel-based alloy Hastelloy …

Modeling Crevice Corrosion Of Nickel Alloy 625 In Seawater, Linsey Grzeschik

Williams Honors College, Honors Research Projects

In this work, COMSOL Multiphysics was used to model crevice corrosion of Nickel Alloy 625 in seawater. Initial model parameters included a bulk solution of 0.6M (Cl^-) ASTM D1141-98 artificial seawater, a crevice length of 12.7mm, and applied current of 0.44V_SHE. A crevice gap of 7μm and 10μm were compared using a 3.0m polarization curve of the simulated critical crevice solution for Alloy 625. A constant crevice gap of 10μm was used to compare varying polarization curves of 3.0m, 3.5m, and deaerated seawater. The model found a variation in free chloride concentration from the bulk to …

Development Of Oxide-Dispersion-Strengthened Nickel-Based Super Alloy Powders For Additive Manufacturing, Sizhe Huang

Graduate Theses, Dissertations, and Problem Reports

Oxide-Dispersion-Strengthened (ODS) Nickel-Based superalloy has been drawn a huge attention and developed with good oxidation resistance, corrosion resistance and high creep strength. It has been considered as critical materials for Additive Manufacturing (AM). The quality and the efficiency of fabrication methods of ODS limits the performance of itself on AM. The development of new type of ODS, new methodologies and evaluation techniques are required if the enhanced quality of ODS and enhanced efficiency of fabrication are to be achieved. Of the current fabrication techniques for AM, Gas Atomization (GA) is widely used since they can generate spherical powders with high …

Nickel Based Printed Resistance Temperature Detector On Flexible Polyimide Substrate, Vikram S. Turkani, Binu B. Narakatku, Dinesh Maddipatla, Bilge N. Altay, Paul D. Fleming, Bradley J. Bazuin, Massood Atashbar

Bilge Nazli Altay

Development Of Low Cost Braze Alloys For Aerospace Applications, Alyssa M. Elliott, Sandy Babich, Blake Whitmee

Materials Engineering

Non-precious metal braze alloys can help lower the cost of brazing, which is a commonly-used joining process in the aerospace industry. A-286, a stainless steel superalloy, and Inconel© 718, a nickel-based superalloy, are both commonly used alloys at Aerojet Rocketdyne. Both alloys were brazed into butt joints using nickel-based braze alloys: AMS 4776, 4777, and 4778. The brazed samples were machined into a modified version of the ASTM E8 subsize specimen samples and tensile tested to compare the strength and calculated elongation of the brazed samples to the base metals’ properties. All of the brazed samples fractured at the joint, …

Combinatorial Study Of Ni-Ti-Pt Ternary Metal Gate Electrodes On Hfo2 For The Advanced Gate Stack, K.-S. Chang, M. Green, J. Suehle, E. Vogel, H. Xiong, Jason Hattrick-Simpers, I. Takeuchi, O. Famodu, K. Ohmori, P. Ahmet, T. Chikyow, P. Majhi, B.-H. Lee, M. Gardner

Jason R. Hattrick-Simpers

The authors have fabricated combinatorial Ni–Ti–Pt ternary metal gate thin film libraries on HfO2 using magnetron co-sputtering to investigate flatband voltage shift (ΔVfb) , work function (Φm) , and leakage current density (JL) variations. A more negative ΔVfb is observed close to the Ti-rich corner than at the Ni- and Pt-rich corners, implying smaller Φm near the Ti-rich corners and higher Φm near the Ni- and Pt-rich corners. In addition, measured JL values can be explained consistently with the observed Φm variations. Combinatorial methodologies prove to be useful in surveying the large compositional space of ternary alloymetal gate electrode systems.

Oxidation-Resistant, Solution-Processed Plasmonic Ni Nanochain-SioX (X < 2) Selective Solar Thermal Absorbers, Xiaobai Yu, Xiaoxin Wang, Qinglin Zhang, Juchuan Li, Jifeng Liu

Chemical and Materials Engineering Faculty Publications

Metal oxidation at high temperatures has long been a challenge in cermet solar thermal absorbers, which impedes the development of atmospherically stable, high-temperature, high-performance concentrated solar power (CSP) systems. In this work, we demonstrate solution-processed Ni nanochain-SiO_x (x < 2) and Ni nanochain-SiO₂ selective solar thermal absorbers that exhibit a strong anti-oxidation behavior up to 600 °C in air. The thermal stability is far superior to previously reported Ni nanoparticle-Al₂O₃ selective solar thermal absorbers, which readily oxidize at 450 °C. The SiO_x (x < 2) and SiO₂ matrices are derived from hydrogen silsesquioxane and tetraethyl orthosilicate precursors, respectively, which comprise Si-O cage-like …

Synthesis And Characterization Of Nanoscale Polymer Films Grafted To Metal Surfaces, Yuriy Galabura

All Dissertations

Anchoring thin polymer films to metal surfaces allows us to alter, tune, and control their biocompatibility, lubrication, friction, wettability, and adhesion, while the unique properties of the underlying metallic substrates, such as magnetism and electrical conductivity, remain unaltered. This polymer/metal synergy creates significant opportunities to develop new hybrid platforms for a number of devices, actuators, and sensors. This present work focused on the synthesis and characterization of polymer layers grafted to the surface of metal objects. We report the development of a novel method for surface functionalization of arrays of high aspect ratio nickel nanowires/micronails. The polymer 'grafting to' technique …

Travelling In Cuba, Fathi Habashi

Fathi Habashi

Contact with Cuban scientists was established in 1986 when two researchers from Centro de Investigaciones para Industria Minero Metalurgica in Havana visited Laval University to get acquainted with research activities in the area of extractive metallurgy. This was followed in early 1987 by two more researchers from the same centre. Invitations were then received in late 1987, 1989, and 2008 to visit the nickel refineries in Cuba and to hold seminars at the University of Havana. The present report outlines these activities.

Structural Tailoring Of Nanoporous Metals And Study Of Their Mechanical Behavior, Lei Wang

Theses and Dissertations--Chemical and Materials Engineering

Nanoporous (np) metals and alloys are the subject of increasing research attention due to their high surface-area-to-volume ratio. Numerous methods exist to create np metals, with dealloying being a common approach. By dissolving one or more elements from certain alloy systems, porous structure can be generated. Utilizing this method, multiple np metals, including np-Ni, np-Ir, and np-Au were created. By carefully adjusting precursor type and dealloying conditions for each system, nanoporous Ni/Ir/Au with different morphologies and even controllable ligament/pore size were achieved.

The mechanical behavior of porous materials is related to their fully dense counterparts by scaling equations. Established scaling …

Structured Materials For Catalytic And Sensing Applications, Selma Hokenek

USF Tampa Graduate Theses and Dissertations

The optical and chemical properties of the materials used in catalytic and sensing applications directly determine the characteristics of the resultant catalyst or sensor. It is well known that a catalyst needs to have high activity, selectivity, and stability to be viable in an industrial setting. The hydrogenation activity of palladium catalysts is known to be excellent, but the industrial applications are limited by the cost of obtaining catalyst in amounts large enough to make their use economical. As a result, alloying palladium with a cheaper, more widely available metal while maintaining the high catalytic activity seen in monometallic catalysts …

Grain Boundaries Structures And Wetting In Doped Silicon, Nickel And Copper, Kaveh Meshinchi Asl

All Dissertations

This thesis reports a series of fundamental investigations of grain boundary wetting, adsorption and structural (phases) transitions in doped Ni, Cu and Si with technological relevance to liquid metal embrittlement, liquid metal corrosion and device applications. First, intrinsically ductile metals are prone to catastrophic failure when exposed to certain liquid metals, but the atomic level mechanism for this effect is not fully understood. A nickel sample infused with bismuth atoms was characterized and a bilayer interfacial phase that is the underlying cause of embrittlement was observed. In a second related study, we showed that addition of minor impurities can significantly …

Dissimilar Metal Weld Variability Due To Lot Differences In Nitinol/ Stainless Steel Interface, Matthew R. Rudow

Materials Engineering

Abstract

An experiment was conducted to determine and reduce the causes of variation between a 304 Stainless Steel and super elastic Nickel Titanium dissimilar metal weld. Six factors were established to understand the cause of variation: perpendicularity, final grind, surface finish, weld force, weld pulse duration, and alignment. Using a rotational test with an air piston break pressures were established and charted in Minitab to identify trends. It was shown that weld force and weld pulse duration were the two factors that had the most influence on break strength. This data also showed that higher strength groups had less variability. …

Microstructural Evolution Of Nickel During Spark Plasma Sintering, Matthew Thomas Luke

Boise State University Theses and Dissertations

Spark plasma sintering (SPS) is reported to produce materials with properties superior to those that result from conventional processing techniques. Spark plasma sintering is also reported to process materials at lower temperatures and in a shorter time than other processes, which may facilitate the synthesis of materials that are traditionally difficult to process. While the properties of materials that result from SPS processing have been studied, there is not a thorough understanding of the evolution of the microstructure in response to SPS process parameters. A comparison of the microstructure of nickel produced by SPS at varying ramp rate, temperature, dwell …

Electrodeposition Of Nickel Nanowires And Nanotubes Using Various Templates, Asli Ertan, Surendra N. Tewari, Orhan Talu

Chemical & Biomedical Engineering Faculty Publications

Nickel nanotubes and nanowires are grown by galvanostatic electrodeposition in the pores of 1000, 100, and 15 nm polycarbonate as well as in anodised alumina membranes at a current density of 10 mA cm-2. The effects of pore size, porosity, electrodeposition time, effective current density, and pore aspect ratio are investigated. Nickel nanotube structures are obtained with 1000 nm pore size polycarbonate membrane without any prior treatment method. At the early stages of electrodeposition hollow nickel nanotubes are produced and nanotubes turn into nanowires at longer depositon times. As effective current density accounting for the membrane porosity decreases, the axial …

Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das

Transmutation Sciences Materials (TRP)

Advanced transmutation systems require structural materials that are able to withstand high neutron fluxes, high thermal cycling, and high resistance to chemical corrosion. The current candidate materials for such structures are ferritic and ferritic-martensitic steels due to their strong resistance to swelling, good microstructural stability under irradiation, and the retention of adequate ductility at typical reactor operating temperatures.

In parallel, lead-bismuth eutectic (LBE) has emerged as a potential spallation target material for efficient production of neutrons, as well as a coolant in the accelerator system. While LBE has excellent properties as a nuclear coolant, it is also highly corrosive to …

Corrosion Barrier Development For Lbe Corrosion Resistance: Quarterly Report (April 2006), Biswajit Das

Transmutation Sciences Materials (TRP)

As reported in the last quarterly report, synthesis of Cr nanowires was found to be problematic in terms of uniform coverage. Hence Ni was identified as the alternative metal to form the nanowires. The purpose of the metal nanowires is to provide structural integrity to the nanoporous alumina, as well as a second defense mechanism against corrosion by oxidizing in case the top alumina layer is compromised. Nickel was selected due to its established electrochemical synthesis procedure. While Ni can provide very good structural integrity to the porous alumina, one potential problem is its higher dissolution rate in LBE. However, …

Combinatorial Study Of Ni-Ti-Pt Ternary Metal Gate Electrodes On Hfo2 For The Advanced Gate Stack, K.-S. Chang, M. L. Green, J. Suehle, E. M. Vogel, H. Xiong, Jason R. Hattrick-Simpers, I. Takeuchi, O. Famodu, K. Ohmori, P. Ahmet, T. Chikyow, P. Majhi, B.-H. Lee, M. Gardner

Faculty Publications

The authors have fabricated combinatorial Ni–Ti–Pt ternary metal gate thin film libraries on HfO₂ using magnetron co-sputtering to investigate flatband voltage shift (ΔV_fb) , work function (Φ_m) , and leakage current density (J_L) variations. A more negative ΔV_fb is observed close to the Ti-rich corner than at the Ni- and Pt-rich corners, implying smaller Φ_m near the Ti-rich corners and higher Φ_m near the Ni- and Pt-rich corners. In addition, measured J_L values can be explained consistently with the observed Φ_m variations. Combinatorial methodologies prove to be useful …