Materials Science and Engineering Commons^™

Starfish: A Compact, Biomimetic, And Adaptive Shape Memory Alloy Orbital Debris Remover, Katelyn Branaman

Doctoral Dissertations and Master's Theses

This thesis aims to turn the tides on the orbital debris issue through the fabrication and demonstration of a compact, biomimetic, and adaptive shape memory alloy actuated orbital debris remover. The design, referred to as Starfish, is discussed in detail along with its fabrication process and object capture ability. A hard skeleton crafted from PETG was combined with shape memory alloy wires and extension springs to create a biomimetic structure that operates similar to the human hand, capable of gripping a wide range of objects. Relevant simulations were performed and discussed, the iterative fabrication process used to create each component …

A Comparison Of Beamforming Characteristics In Isotropic And Composite Plate Structures For Use In Structural Health Monitoring, Sarah Ketchersid

Doctoral Dissertations and Master's Theses

Structural health monitoring in plate-like simple structures using phased array beamsteering of guided Lamb waves is useful in damage detection and evaluation efforts. Lamb waves can be effectively used for beamsteering using a linear array. The experimentation primarily focuses on beamsteering in the aluminum panel, which involves developing a simulation based on extracted data to visualize the dispersion of waves across the panel. By evaluating parameters such as slowness, velocity, and amplitude direction and variation for a specific metallic plate, the wavefront generated by a single wave source can be represented as a function of propagation angle and distance from …

Interfacial Thermomechanical Behavior Of Hybrid Carbon Fibers, Sriraj Srihari

Doctoral Dissertations and Master's Theses

The carbon fiber/epoxy interface is of great importance in composite design due to its load transfer mechanisms from the weak epoxy to the stronger fiber. Improving the strength of the interface reduces the risk of failure at the interface and improves the load transfer to the fiber. In this study, two types of nano-species ZnO nanowires and nickel-based metal organic frameworks were grown on carbon fibers to improve the interfaces. The interfacial mechanics of the enhanced fibers are evaluated using nanoindentation studies. Composite samples with Aeropoxy matrix and vertically aligned fibers are fabricated for this purpose. A Bruker TI-980 TriboIndenter …

Impact Resistance Of Hybrid Metal-Organic Frameworks/Carbon Fibers Composites, Derek Isaac Espinosa Ramirez

Doctoral Dissertations and Master's Theses

The increase in the use of carbon fiber-reinforced polymers (CFRPs) composites in the aerospace industry generated the need of improving the properties and capabilities of these composites by adding nano-reinforcements to the carbon fibers, also called hybrid fiber reinforced polymer composites. In this study, the energy absorption due to impact at low speed will be tested and simulated in four configurations of CFRPs utilizing the same [0/90]_S layout throughout them.

The carbon fiber configurations used during this study are de-sized, acid-activated, metal-organic frameworks (MOF), and carbon nanotubes (CNTs). Nickel (II) Nitrate, Methylimidazole, and Methanol were used to grow the …

Additive Manufacturing For Phase Change Thermal Energy Storage And Management, Thomas B. Freeman

Doctoral Dissertations and Master's Theses

Phase change materials can enhance the performance of energy systems by time shifting or reducing peak thermal loads. Certain electronic devices such as batteries, laser systems, or electric vehicle power electronics are highly transient and require pulse heat dissipation. Heat sinks, or thermal management devices made of a phase change material can absorb large heat spikes while maintaining a constant temperature. Additive manufacturing techniques hold tremendous potential to enable co-optimization of material properties and device geometry, while potentially reducing material waste and manufacturing time. Recently, a few efforts have emerged that employ additive manufacturing techniques to integrate a phase change …

Tensile Testing Of 3d Printed Tpu Samples For Pediatric Biomaterial Applications, Sheridan C. Perry, Rodriguez M. Rafael, Victor Huayamave, Bryan M. Gonzalez, Kim Dae-Won, Zachary R. Nadeau

PanaSoMM

Additive Manufacturing (AM) has, in recent years, become one of the most widespread and preferred prototyping methods. The most popular additive manufacturing method is Fused Deposition Modeling. FDM’s popularity is primarily attributed to its 3 major strengths of rapid prototyping, variability in material choice, and subject specific nature. The medical industry is one of the larger industries that has benefited from 3D printing especially in the terms of medical trainers. Unfortunately, most medical trainers that are developed (either being 3d printed or through traditional manufacturing processes) are poor substitutes for the human body. This can be attributed to either a …

Let's Get Serious About It: Plastic-Free Campus Initiative, Geoffrey Kain, Camdyn Doucette, Regan Bossie

Sustainability Conference

On February 23, 2022, the UN agreed to start negotiating a world-first global treaty on plastic waste--since nearly 200 nations unanimously agreed to move toward a legally binding plastics treaty by 2024. In 2019 the UN Environmental Programme report highlighted that "our world is drowning in plastic." As with the climate change crisis (to which plastics production and disposal are also linked), the data resoundingly illustrate the imminent systemic threat that disposable plastics pose to the world's seas, freshwater sources, soils, food supply, air, and species. Nevertheless, plastics production is predicted to rise dramatically over the next 20 years, with …

Water Based Soil Fluidization Using A Soft Eversion Robot, James E. Hand

Doctoral Dissertations and Master's Theses

Soft robotics, a form of robotics that incorporates nonrigid components, continues to grow in scope, system design, and application. A recent addition to this field is the Vine Robot platform, a bio-inspired robot designed by Stanford University in 2017. Its method of movement, known as eversion, closely resembles the way that a vine grows along a tree, giving it its name. The focus of this research was to take its proven abilities of underwater vine-like movement and soil fluidization, a process where granular materials are converted from a solid-like state to a fluid-like state, to create an underwater eversion robot …

Helical Dielectric Elastomer Actuator, Daewon Kim

Publications

A helical dielectric elastomer actuator (HDEA) can include a first dielectric region comprising an elastomer defining a helix. In an example, a dielectric material can be deposited, and a compliant conductive material can be deposited, such as using an additive manufacturing approach, to provide an HDEA. In an example where the HDEA has multiple mechanical degrees of freedom, at least two compliant conductive regions can be located on a first surface of the first dielectric region and at least one compliant conductive region can be located on an opposite second surface of the first dielectric region. For such an example, …

Durability And Damage Analysis Of Hybrid Multiscale Composites, Suma Ayyagari

Doctoral Dissertations and Master's Theses

In this dissertation, an effort was carried out to enhance the mechanical performance of fiber reinforced composites (FRPs) by modification of the fibers’ surface morphologies. The effects of various surface alterations of a plain-woven carbon fiber fabric surface, on the fiber/epoxy interface were investigated. The alterations were mostly achieved by growing different nanofillers like zinc oxide nanorods (ZnO NR), carbon nanotubes (CNTs), and metal organic frameworks (MOFs) on the fiber surface. While the growth techniques for ZnO NR and CNTs place restrictions on the size of the fabricated composites, MOFs route is uniform, affordable, and can be readily scaled up …

Predicting General Aviation Accidents Using Machine Learning Algorithms, Bradley S. Baugh

Doctoral Dissertations and Master's Theses

No abstract provided.

Piezoresistive Hybrid Nanocomposites For Strain And Damage Sensing: Experimental And Numerical Analysis, Audrey Jean-Miche Gbaguidi

Doctoral Dissertations and Master's Theses

Carbon nanomaterials such as carbon nanotubes (CNTs) and graphite nanoplatelets (GNPs) demonstrate remarkable electrical and mechanical properties, which suggest promising structural and functional applications as fillers for polymer nanocomposites.

The piezoresistive behavior of these nanocomposites makes them ideal for sensing applications. Besides, hybrid nanocomposites with multiple fillers like carbon nanotubes (CNTs) and graphite nanoplatelets (GNPs) are known to exhibit improved electrical and mechanical performance when compared to mono-filler composites.

To comprehensively understand the mechanisms of electrical percolation, conductivity, and piezoresistivity in hybrid nanocomposites, the author develops a two-dimensional (2D) and a three-dimensional (3D) computational Monte Carlo percolation network models for …

Open-Ended Capstone Project: Designing And Manufacturing Of A Low-Cost Carbon Fiber Reinforced Composite Suborbital Rocket Payload Housing Using A 3d Printed Core, Garam Kim, Sergey Dubikovsky, Peng Hao Wang, Ronald Sterkenburg

International Journal of Aviation, Aeronautics, and Aerospace

Composite materials are utilized in many industries today due to its high performance and lightweight. However, the part manufacturing process of traditional composites is complicated and often involves high cost. The molds used for composite manufacturing are usually one of the contributors to the high part manufacturing cost. The authors demonstrated in this paper a manufacturing process for a carbon fiber reinforced composite rocket payload housing using an additively manufactured polylactic acid (PLA) payload housing core. The paper also demonstrates the designing and manufacturing of a functional product, which was used in a real-life application, achieved by college undergraduate students. …

An Investigation Of The Magneto-Active Slosh Control For Cylindrical Propellant Tanks Using Floating Membranes, Manikandan Vairamani, Pedro Llanos, Balaji Sivasubramanian, Somnath Nagendra, Kevin Crosby

Publications

The phenomenon of sloshing is a substantial challenge in propellant management, particularly in reduced gravity where surface tension-driven flows result in large slosh amplitudes and relatively long decay time scales. Propellant Management Devices (PMDs) such as the rigid baffles and elastomeric membranes are often employed to counteract motion of the free surface. In the present study, we investigate an active PMD that utilizes a free-floating membrane that, under an applied static magnetic field, becomes rigid and suppresses slosh. This semi-rigid structural layer can thereby replace bulky baffle structures and reduce the overall weight of the tank. In this paper, the …

3d Textile Preforms And Composites For Aircraft Strcutures: A Review, Abbasali Saboktakin

International Journal of Aviation, Aeronautics, and Aerospace

Over the last decades, the development of 3D textile composites has been driven the structures developed to overcome disadvantages of 2D laminates such as the needs of reducing fabrication cost, increasing through-thickness mechanical properties, and improving impact damage tolerance. 3D woven, stitched, knitted and braided preforms have been used as composites reinforcement for these types of composites. In this paper, advantages and disadvantages of each of them have been comprehensively discussed. The fabric architects and their specification in particular stitched preforms and their deformation mode for aerospace applications have been reviewed. Exact insight into various types of damage in textile …

Manufacturing Process Simulation – On Its Way To Industrial Application, Dennis Otten, Tobias A. Weber, Jan-Christoph Arent

International Journal of Aviation, Aeronautics, and Aerospace

Manufacturing process simulation (MPS) has become more and more important for aviation and the automobile industry. A highly competitive market requires the use of high performance metals and composite materials in combination with reduced manufacturing cost and time as well as a minimization of the time to market for a new product. However, the use of such materials is expensive and requires sophisticated manufacturing processes. An experience based process and tooling design followed by a lengthy trial-and-error optimization is just not contemporary anymore. Instead, a tooling design process aided by simulation is used more often. This paper provides an overview …

Propeller Design Requirements For Quadcopters Utilizing Variable Pitch Propellers, Ian R. Mcandrew, Elena Navarro, Ken Witcher

Publications

Unmanned aerial vehicles, UAV, has increases in the drastically in these past several years since their costs reduced. This research is based and built upon previous research presented in a conference. With the advent of commercial Quadcopters, four propeller systems, are used, being designed and used to operate the advantages of both flight and hovering. The basic design of their propeller blades has not evolved from the early days of manned flight when wooden fixed blades were used. In this paper that expands upon previous findings and discussions it explores the historical developments. Furthermore, how the expansion and reduction in …

Highly Vented Truss Wall Honeycomb Structures, David J. Sypeck

Publications

A vented honeycomb structure with a plurality of honey­comb cells arranged in a hierarchical order and having a plurality of truss walls, each truss wall including a plurality of members. The vented honeycomb structure is fabricated by joining a plurality of sheets of trusses using any one of an expansion, a corrugation, and a slotting process. Fabri­cation can also occur by deposition, casting, additive, extru­sion, or aligning and joining methods. The honeycomb cells, truss walls, truss wall openings, and truss wall members can be functionally graded.

Detecting Delamination In Carbon Fiber Composites Using Piezoresistive Nanocomposites, Sandeep Chava

Doctoral Dissertations and Master's Theses

Carbon fiber prepreg composites are utilized successfully as structural materials for different lightweight aerospace applications. Delamination is a critical failure mode in these composite materials. As composite plies separate from each other, the composite loses some of its ability for supporting expected loads. Therefore, detection of delamination at right time is a foremost significance. This study presents a new way for detecting delamination in composite plates using piezoresistive nanocomposites. This new procedure is setup and studied through both experimental and computational investigations. In this research, nanocomposites with 5% coarse graphene platelets are fabricated for detecting delamination. 8-ply carbon fiber prepreg …

Mechanical And Electrical Characterization Of Hybrid Carbon Nanotube Sheet-Graphene Nanocomposites For Sensing Applications, Jiukun Li

Doctoral Dissertations and Master's Theses

The unique mechanical and electrical properties of carbon nanotubes and graphitic structures have drawn extensive attention from researchers over the past two decades. The electro-mechanical behavior of these structures and their composites, in which electrical resistance changes when mechanical deformation is applied facilitates their use in sensing applications.

In this work, carbon nanotube sheet- epoxy nanocomposites with the matrix modified with various contents of coarse and fine graphene nanoplatelets are fabricated. The addition of a secondary filler results in improvements of both electrical and mechanical properties. In addition, with the inclusion of the second filler, change in resistivity with mechanical …

Creation And Implementation Of An Underwater-Capable Vr Headset Through The Use Of Additive Manufacturing, Matthew D. Meyers, Nathan Sonnenfeld

Human Factors and Applied Psychology Student Conference

No abstract provided.

Late Morning Concurrent Sessions: Innovations In Aviation Technologies: Presentation: Relative Material Loss: A Methodology For Assessing Island Airport Steel Marine Bulkheads, Robert Ernsting, Constantine M. Koursaris

Aviation / Aeronautics / Aerospace International Research Conference

A July 2015 report from the Airports Council International – North America (ACI-NA) states “U.S. airports are long overdue for [a] major structural improvement projects. Most U.S. airports are aging, … and because of budgetary restrictions, they’re not aging well.”(Garcia and Clampet, 2015). The average US age is 40 years old with the youngest (Denver International) recently turning 20 years old. As airports continue to age, airport commissioners will struggle to find creative ways to either fund airport replacements or extend the service life of existing airport facilities (commonly referred to as service life extension projects or SLEP). Due to …

Comparison Of Lock-In And Pulse-Phase Thermography For Defect Characterization In Frp Composites Applied To Concrete, Jeff Brown, Sai Harsha Chittineni

Publications

Thermal imaging is a well-established technique for the non-destructive evaluation of FRP composites applied to reinforced concrete. Defect characterization using IR thermography, however, remains a topic of on-going research, and there are currently no universally accepted standards for data collection or interpretation. This research involved large scale thermography inspection of two FRP strengthened bridge girders that were removed from service after approximately 10 years of service in a potentially corrosive marine environment. Trial inspections were performed on test areas where defects could be identified using sounding methods. Two procedures showed the most promise for identifying and characterizing defects: sinusoidal (lock-in …

Fatigue Damage Prognosis Of Internal Delamination In Composite Plates Under Cyclic Compression Loadings Using Affine Arithmetic As Uncertainty Propagation Tool, Audrey J-M Gbaguidi

Doctoral Dissertations and Master's Theses

Structural health monitoring (SHM) has become indispensable for reducing maintenance costs and increasing the in-service capacity of a structure. The increased use of lightweight composite materials in aircraft structures drastically increased the effects of fatigue induced damage on their critical structural components and thus the necessity to predict the remaining life of those components. Damage prognosis, one of the least investigated fields in SHM, uses the current damage state of the system to forecast its future performance by estimating the expected loading environments. A successful damage prediction model requires the integration of technologies in areas like measurements, materials science, mechanics …

Overview Of Instruments For Investigating Dust Interactions On Small Solar System Bodies By Landers And Rovers, Ryan L. Kobrick, Jeffrey A. Hoffman, Kenneth W. Street Jr., Douglas L. Rickman

Publications

Small Solar System bodies such as asteroids, comets and Mars' moons Phobos and Deimos have relatively unknown regolith environments. It is hypothesized that dust preserved in the regolith on the surfaces will have similar mechanical properties to lunar dust because of similar formation processes from micrometeoric bombardment, low relative gravity for slow settling times, and virtually no weathering because there is no atmosphere.

Investigation Into The Effects Of Wire Mesh On Tensile And Impact Properties Of Fiber Metal Laminates, Shivani A. Rudradat

Doctoral Dissertations and Master's Theses

An investigational study was conducted into the tensile and impact behavior of Fiber Metal Laminates by combining 5052 alumintrm mesh or2024-T3 aluminum sheets,2.47 N (8.9 oz) or 6.67 N (24 az) ShieldStand^® S fiberglass, and Hysol EA 9313 epoxy. Testing was performed under the guidelines of ASTM D3039-00 utilizing an lnstron 8802 Servohydraulic Materials Testing Instrument for tensile tests and ASTM D3763-06 utilizing an Inston 9250 HV Dynatup Impulse Impact Testing System for impact tests. Samples were strained at arate of 2 mrn/min for tensile tests and impacted with enetgies of 10 to 40 J in l0 J increments …

The Application Of Advanced Composites For The Construction Of Commercial Transport Aircraft, Mark D. Severson

Graduate Student Works

This individual Capstone project examined and evaluated current industry methods of testing, certification, and maintenance of advanced composite materials for the construction of commercial transport aircraft and the FAA regulations governing their use. The project critically compared and contrasted existing FAA standards and regulations governing the testing, certification, and maintenance of advanced composites for commercial transport aircraft structural applications with current industry practices to determine whether there were any areas of conflict between the two in order to accept or reject that current testing, certification, and maintenance procedures for advanced composites used in primary and secondary commercial transport aircraft structures …

Measuring Acoustic Attenuation Of Polymer Materials Using Drop Ball Test, Yi Zhang

Doctoral Dissertations and Master's Theses

Polymers are often used for vibration damping and energy absorption. The effect of a material in reducing the strength of sound waves traveling through it is called acoustic attenuation. In the past, attenuation has mostly been evaluated in the MHz frequency range, using a pulse generator and transmitting transducer as the wave source. However, most real acoustic activities occur at frequencies up to a few hundred kHz. Here, a simple drop ball mechanism is used to generate acoustic source waves in the kHz range, and the attenuation capacities of several solid materials are measured. The recorded waveforms substantially differ between …

Neural Network Fatigue Life Prediction In Steel I-Beams Using Mathematically Modeled Acoustic Emission Data, Prathikshen Nambiar Selvadorai

Doctoral Dissertations and Master's Theses

The purpose of this research is to predict fatigue cracking in metal beams using mathematically modeled acoustic emission (AE) data. The AE data was collected from nine samples of steel I-beam that were subjected to three-point bending caused by cyclic loading. The data gathered during these tests were filtered in order to remove long duration hits, multiple hit data, and obvious outliers. Based on the duration, energy, amplitude, and average frequency of the AE hits, the filtered data were classified into the various failure mechanisms of metals using NeuralWorks® Professional II/Plus software based self-organizing map (SOM) neural network. The parameters …

Standardization Of A Volumetric Displacement Measurement For Two-Body Abrasion Scratch Test Data Analysis, Ryan L. Kobrick, David M. Klaus, Kenneth W. Street Jr.

Publications

A limitation has been identified in the existing test standards used for making controlled, two-body abrasion scratch measurements based solely on the width of the resultant score on the surface of the material. A new, more robust method is proposed for analyzing a surface scratch that takes into account the full three-dimensional profile of the displaced material. To accomplish this, a set of four volume displacement metrics are systematically defined by normalizing the overall surface profile to statistically denote the area of relevance, termed the “Zone of Interaction” (ZOI). From this baseline, depth of the trough and height of the …