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Suitability Of Low-Cost Additive Manufacturing For Polymer Electrolyte Fuel Cells, David Alexander May 2022

Suitability Of Low-Cost Additive Manufacturing For Polymer Electrolyte Fuel Cells, David Alexander

Open Access Theses & Dissertations

The purpose of this dissertation is to study the feasibility of low-cost additive manufacturing to fabricate polymer electrolyte fuel cell bipolar plate materials. Traditional manufacturing techniques include molding, milling, hollow embossing, hydro-forming, rolling, and electromagnetic forming. These processes are employed when a design has been selected due to higher costs at low volumes. The combination of high initial costs and bipolar plates being the most expensive component of the polymer electrolyte fuel cell creates incentive to mitigate this obstacle. The feasibility of low-cost additive manufactured bipolar plates will be proven by fabrication, post-processing, and characterization of printed test specimen. The …


Inhomogeneous Composite Design For High Energy Impact Resistance Through Computational Design, Physical Testing And Analysis, And Mathematical Modeling, Trenin Bayless Jul 2021

Inhomogeneous Composite Design For High Energy Impact Resistance Through Computational Design, Physical Testing And Analysis, And Mathematical Modeling, Trenin Bayless

Graduate Theses & Non-Theses

Research in the development of impact resistant materials has been an expanding field for the better part of a hundred years. The development of a light penetration resistant and man-portable system that can resist extreme quantities of kinetic energy has been a subject of substantial study. In particular, the use of composite materials, polymers, ceramics, and metals has been critical to the development of the field. With the advent of complex computational programs for defining material properties, it has become possible to use simulations as a starting point for the development of next generation armored systems. To that end, it …


Effect Of Moisture Absorption On The Sinter Quality Of Central Solenoid (Cs) Coil Pack, Zeshaan Sher Mohammed Dec 2010

Effect Of Moisture Absorption On The Sinter Quality Of Central Solenoid (Cs) Coil Pack, Zeshaan Sher Mohammed

Masters Theses

Fusion energy has been said to be the solution to all the world’s energy problems. The International Thermonuclear Experimental Reactor (ITER) is the flagship project to demonstrate the feasibility of fusion energy. The Central Solenoid (CS), an important component of the reactor, is needed to induce plasma current, initiate, ramp-up, ramp-down, and sustain plasma in a very controlled manner. In order to achieve this, the CS coil packs must be manufactured under controlled conditions. The CS conductor is an advanced cable-in-conduit Nb3Sn superconductor. The CS cable will be made in long continuous sections but with thousands of meter of cable …


Sintering Of Cu–Al2o3 Nano-Composite Powders Produced By A Thermochemical Route, Zeljko J. Kamberovic Jan 2007

Sintering Of Cu–Al2o3 Nano-Composite Powders Produced By A Thermochemical Route, Zeljko J. Kamberovic

Zeljko J Kamberovic

This paper presents the synthesis of nano-composite Cu–Al2O3 powder by a thermochemical method and sintering, with a comparative analysis of the mechanical and electrical properties of the obtained solid samples. Nano-crystalline Cu–Al2O3 powders were produced by a thermochemical method through the following stages: spray-drying, oxidation of the precursor powder, reduction by hydrogen and homogenization. Characterization of powders included analytical electron microscopy (AEM) coupled with energy dispersive spectroscopy (EDS), differenttial thermal and thermogravimetric (DTA–TGA) analysis and X-ray diffraction (XRD) analysis. The size of the produced powders was 20–50 nm, with a noticeable presence of agglomerates. The composite powders were characterized by …