Engineering Science and Materials Commons^™

Roles Of Compressive Residual Stress In Enhancing The Corrosion Resistance Of Nano Nitride Composite Coatings On Steel, Xiaoli Zhao, Paul Munroe, Daryoush Habibi, Zonghan Xie

Research outputs 2013

Nanocomposite coatings were synthesized, and subsequently annealed, in an attempt to understand the influence of residual stress upon their resistance to corrosion under acidic attack. Pitting corrosion, originating from microscopic coating defects, was commonly identified in the coatings subject to annealing. Finite element analysis was used to map the residual stress distribution adjacent to these defects and quantify resulting geometrical changes. The results show that with the presence of compressive residual stress in the coatings, corrosion-initiated cracking along weak interfaces was suppressed, and structural integrity maintained. Moreover, compressive residual stress helped constrict pre-existing structural defects in columnar-structured coatings and, in …