Controls and Control Theory Commons^™

Plc Course Development, Leonard Hernandez, Jacqueline Grace Radding

Electrical Engineering

The goal of this project is to design and construct the first lab experiment for the newly developed EE435 laboratory course. The experiment entails PLC programming to automate LED lighting in a simulated building. Starting with why PLCs are used, how to use the interface of EcoStruxure Control Expert V15.0 and practice using logic to control the dimming of a Light Emitting Diode (LED) to sustain a certain number of lumens consistent in a zone. Through the lab manual developed in this project, students will gain experience of creating logic designs using Function Block Diagram (FBD) and learn the layout …

Comparison Of Dc Motor Speed Calculation Efficiency Between Inductive Proximity Sensor And Rotary Encoder, Dino Dwi Aryanto, S. Sukir

Elinvo (Electronics, Informatics, and Vocational Education)

This study examines the level of effectiveness and efficiency of a sensor on the calculation of the rotational speed (RPM) of a DC motor, considering that the calculation of the rotational speed of an electric motor, both AC motors and DC motors, greatly influences the output of the system. the speed of motor rotation is very influential in several fields, such as power generation, which will affect the output voltage that will be generated. There are many methods for measuring the rotational speed of a motor, including using an inductive proximity sensor and a rotary encoder combined with a PLC …

Hvac Fan Cooling System Using Modicon M580, Ogbonnaya Okoronkwo Okorie, Nicolas Jens Fache

Electrical Engineering

A common problem that many devices have when operating is overheating. Whether it is operating at full capacity or idle, those devices that we use exert heat to some type of extent. The physical and electronic components of the device can only withstand so much heat before the component becomes damaged. This product provides a method of preventing overheating by being a cooling system for your device. A solution for preventing overheating of the components in these electronic devices is by having some sort of cooling system. Our product’s cooling system will be based on energy efficiency, which means that …

Industrial Automation And Controls Lab: Smart Led Dimmer Control, Trevor J. Beck

Electrical Engineering

Programmable Logic Controllers (PLCs) are rugged industrial computers used extensively in many industries for automation and control. EE 435 is a course being developed to introduce students to PLCs. This project will focus on one section of the course, with the primary objective being to control the brightness of an LED based on input received from an ambient light sensor. The control logic will use a PLC with analog input and output modules to interface with the sensor and actuator hardware. The light sensor will output 4-20mA proportional to the intensity of visible light, measured in lumens. The analog input …

Tank Level Controller Plc Lab, Siddhi Upadhyaya, Teghvir Grewal

Electrical Engineering

The California Polytechnic State University San Luis Obispo’s Electrical Engineering Department is currently developing lab experiments for the new EE435 (Industrial Power Control and Automation) class. In order to support these efforts, fourth year Cal Poly students are expected to develop laboratory experiments that will be conducted during this new class for the semester system. The lab experiment focused on in this project is called the Tank Level Controller. This experiment will introduce EE 435 students to Schneider Electric Programmable Logic Controller (PLC) hardware and software, which is prominent in the automation industry.
This experiment will require students to develop …

Energy Storage And Communication System, Noah R. Johnson, Marc Wong

Electrical Engineering

The Industrial Power and Controls Lab in Engineering East is welcoming the addition of a new lab course, EE 435. Schneider Electric sponsors this course, which seeks to teach students how to use the Modicon M580 Program Logic Controller (PLC) in various industry use cases. This project is a continuation of previous senior projects and focuses on developing a lab experiment to teach students how to utilize the M580 in an energy storage use case. More specifically, it focuses on the battery management system that oversees the units and exposes students to the various situations this system may encounter during …

Simple Open-Source Formal Verification Of Industrial Programs, Christopher Disney Peterson

Master's Theses

Industrial programs written on Programmable Logic Controllers (PLCs) have become an essential component of many modern industries, including automotive, aerospace, manufacturing, infrastructure, and even amusement parks. As these safety-critical systems become larger and more complex, ensuring their continuous error-free operation has become a significant and important challenge. Formal methods are a potential solution to this issue but have traditionally required substantial time and expertise to deploy. This usability issue is compounded by the fact that PLCs are highly proprietary and have substantial licensing costs, making it difficult to learn about or deploy formal methods on them.

This thesis presents the …

Nidec Automated Winder, Michael Pugh, Ben A. Swartz, Andrew Leonard, Garrett Dostal

Williams Honors College, Honors Research Projects

Nidec Drive Systems is a leading electric motor manufacturing company with several facilities in the US and around the world. However, as of recent, Nidec has started to see some signs of old and outdated production machines affecting their production numbers even though the demand for electric is ever increasing. In an attempt to repair some of these issues, Nidec reached out to the University of Akron to look for senior design groups to help design and standardize better production machines. We were tasked with redesigning a new winder, which is a machine that winds the copper coils to the …

Design And Simulation Of A Supervisory Control System For Hybrid Manufacturing, Michael Buckley

Masters Theses

The research teams of Dr. Bill Hamel, Dr. Bradley Jared and Dr. Tony Schmitz were tasked by the Office of Naval Research to create a hybrid manufacturing process for a reduced scale model of a naval ship propeller. The base structure of the propeller is created using Wire Arc Additive Manufacturing (WAAM), which is then scanned to compare created geometry to desired geometry. The propeller is then machined down to match the desired geometry. This process is iterated upon until the final product meets design tolerances. Due to the complex nature and numerous industrial machines used in the process, it …

Integration Of Robotic And Electro-Pneumatic Systems Using Advanced Control And Communication Schemes, Chinmay Kondekar

Dissertations, Master's Theses and Master's Reports

Modern industrial automation systems are designed by interconnecting various subsystems which work together to perform a process. The thesis project aims to integrate fragmented subsystems into a flexible and reconfigurable system through advanced communication protocols and perform a process to demonstrate the effectiveness of interconnected systems.

The system consists of three six-axis robots, one electro-pneumatic robot, and two conveyors connected using EthernetIP communication and hardwired connections. The interconnected system works together to perform machining of a workpiece using advanced control methods of CAD to robot path generation, central control through a PLC, and process control through HMI.

Standardized programming blocks …

Plant Growing Control With Modicon M580, Brittany M.Y. Won, Eileen T. Tran

Electrical Engineering

Currently, the Industrial Power and Controls lab is being developed by the Cal Poly Electrical Engineering department. The lab is equipped with recently donated Modicon M580 Programmable Logic Controllers (PLCs) from Schneider Electric. In addition to PLCs, Schneider Electric also donated Human Machine Interfaces (HMI) and input/output modules. This project focuses on the creation of a lab experiment that will give future Cal Poly electrical engineering students hands-on experience with this equipment. To show students the broad range of PLCs and the role that electrical engineering plays in various industries, this experiment focuses on the agriculture industry, but more specifically, …

Scada And Plc Systems Configuration For The Ncrept Test Facility, Arman Ahmed

Electrical Engineering Undergraduate Honors Theses

This thesis details the project to update the control and interface system of the National Center for Reliable Electric Power Transmission (NCREPT) testing facility. The need for this project arose from the 2017-2018 expansion of the facility, which included some modifications in the layout of electrical equipment used for testing purposes. These modifications necessitated the update of the control and interface system. Additionally, the old system was implemented a decade ago and is nearing obsolescence, so the facility’s expansion served as an opportune time for an upgrade.

There were two main parts to the scope of this project, which were …

Automated Foosball Table, Jim R. Stefani, Alex J. Herpy, Brett Gordon Jaeger, Kevin S. Haydon, Derek Alan Hamel

Mechanical Engineering

This project is the second iteration of an automated foosball table for Yaskawa America as a trade show display. The table is meant to provide an interactive experience which highlights the speed and precision of the Yaskawa hardware. The first iteration of the project was mainly focused on creating the physical hardware for the system and to begin the basic programming for the system. This phase of the project was focused on finalizing the physical hardware of the system, implementing the vision system and to continue the basic programing of the system AI. A third team will be assigned to …