Controls and Control Theory Commons^™

Plc Course Development, Leonard Hernandez, Jacqueline Grace Radding

Electrical Engineering

The goal of this project is to design and construct the first lab experiment for the newly developed EE435 laboratory course. The experiment entails PLC programming to automate LED lighting in a simulated building. Starting with why PLCs are used, how to use the interface of EcoStruxure Control Expert V15.0 and practice using logic to control the dimming of a Light Emitting Diode (LED) to sustain a certain number of lumens consistent in a zone. Through the lab manual developed in this project, students will gain experience of creating logic designs using Function Block Diagram (FBD) and learn the layout …

Programmable And Modular Dc-Dc Converter, Joshua C. Hutchinson, Elijah M. Gordon

Electrical Engineering

This project considers the design, implementation, and testing of an open-source dc-dc converter for microgrid prototyping. Unlike conventional dc-dc converters that are proprietary and require specialist knowledge, and are usually designed for a single function, the proposed dc-dc converter will comprise of a programmable MCU and a Raspberry Pi (RPi) interface to allow less-skilled consumers to monitor and modify a power converting system. We will develop an open-source library that contains voltage control, current control, maximum power point tracking, and battery charge control profiles. Each library will be easy to implement through a GUI on the Raspberry Pi and will …

Hvac Fan Cooling System Using Modicon M580, Ogbonnaya Okoronkwo Okorie, Nicolas Jens Fache

Electrical Engineering

A common problem that many devices have when operating is overheating. Whether it is operating at full capacity or idle, those devices that we use exert heat to some type of extent. The physical and electronic components of the device can only withstand so much heat before the component becomes damaged. This product provides a method of preventing overheating by being a cooling system for your device. A solution for preventing overheating of the components in these electronic devices is by having some sort of cooling system. Our product’s cooling system will be based on energy efficiency, which means that …

Industrial Automation And Controls Lab: Smart Led Dimmer Control, Trevor J. Beck

Electrical Engineering

Programmable Logic Controllers (PLCs) are rugged industrial computers used extensively in many industries for automation and control. EE 435 is a course being developed to introduce students to PLCs. This project will focus on one section of the course, with the primary objective being to control the brightness of an LED based on input received from an ambient light sensor. The control logic will use a PLC with analog input and output modules to interface with the sensor and actuator hardware. The light sensor will output 4-20mA proportional to the intensity of visible light, measured in lumens. The analog input …

Reaction Wheel Based Rocket Active Spin Stabilization, Tanuj Vemuri

Electrical Engineering

Cal Poly Space Systems is the high-powered and experimental rocketry club at Cal Poly SLO. They aim to design, test, and launch fully integrated launch vehicles. In order to create efficient and reliable vehicles, stabilization systems must be implemented. One parameter that can be actively stabilized is the vehicle’s roll. The roll of the vehicle can have noticeably effects on vehicle performance, as uncontrolled roll leads to decreased system stability in flight. Un-controlled roll can also have negative impacts on the quality of onboard video, which is used for post-flight analysis and marketing.

Reaction wheels are a popular method for …

Tank Level Controller Plc Lab, Siddhi Upadhyaya, Teghvir Grewal

Electrical Engineering

The California Polytechnic State University San Luis Obispo’s Electrical Engineering Department is currently developing lab experiments for the new EE435 (Industrial Power Control and Automation) class. In order to support these efforts, fourth year Cal Poly students are expected to develop laboratory experiments that will be conducted during this new class for the semester system. The lab experiment focused on in this project is called the Tank Level Controller. This experiment will introduce EE 435 students to Schneider Electric Programmable Logic Controller (PLC) hardware and software, which is prominent in the automation industry.
This experiment will require students to develop …

Energy Storage And Communication System, Noah R. Johnson, Marc Wong

Electrical Engineering

The Industrial Power and Controls Lab in Engineering East is welcoming the addition of a new lab course, EE 435. Schneider Electric sponsors this course, which seeks to teach students how to use the Modicon M580 Program Logic Controller (PLC) in various industry use cases. This project is a continuation of previous senior projects and focuses on developing a lab experiment to teach students how to utilize the M580 in an energy storage use case. More specifically, it focuses on the battery management system that oversees the units and exposes students to the various situations this system may encounter during …

Instrumented Control Column For Optionally Piloted Aircraft, Andrew J. Klein

Electrical Engineering

Natilus, an aerospace company that is rapid-prototyping optionally piloted aircraft (OPA) for the shipping industry, needs a system that retrieves control column position data in order to manipulate flight simulator parameters in software. At present, a universally compatible system for all aircraft does not exist. Typically, established aerospace companies will sink significant time and money into developing proprietary systems for control column data retrieval as every aircraft is unique in its layout and linkage design. However, as a startup developing their first aircraft, Natilus does not have the privilege of modifying an existing sensor system to work with their HIL …

Diy Cell Incubator, Hayden James Jeanor

Electrical Engineering

The purpose of creating a cell Incubator is for the development of cell and tissue production in laboratory settings. Large scale research projects and the medical community grow cells for various reasons, including experiments and creating tissue for patients. However, they cannot simply depend on growing cells in a petri dish that sit on a rack at room temperature. To grow heathy cells in the fastest way possible, they use cell incubators. Cell incubators create an atmosphere within the incubation bay that is designed to promote cell growth. The three main components that need to be constantly regulated, using a …

Smartphone Control Of Rc Cars, Weston R. Fitzgerald

Electrical Engineering

The smartphone-controlled RC (remote-controlled) car is an inexpensive remote-controlled car designed to be fast and portable. Instead of manufacturing, packaging, and shipping a separate controller, the remote control is implemented in a phone application, which saves time and money in both the design process and the manufacturing process. Utilizing the user’s smartphone is more cost-effective since mobile devices are a common recurrence, and packaging fewer devices results in overall better portability of the product.

This smartphone-controlled car is speedy and intuitive to learn for typical smartphone users. The user can change the car’s speed and direction wirelessly using their phone; …

Solar Pv Emulator, Tristan Studer, Cody Kremer

Electrical Engineering

The implementation of a solar PV emulator. Creating a controllable testing environment which sufficiently recreates realistic conditions a photovoltaic cell would experience in real world use. The project aims to accurately show the efficiency and reliability of a solar PV cell, opposed to an ideal model which creates unrealistic expectations. The PV emulator implements conditions such as: irradiance, soiling and temperate changes. It gives feedback on a displayed IV curve and/or PV curve so the user may graphically analyze the output their PV cell produces given various conditions. It allows the user selectable conditions the solar cell may experience this …

Stability Analysis Of Systems With Time Delay Simulation Program, Matthew Carroll, Brandon Replogle

Electrical Engineering

A small company wants to develop a CAD tool, ideally as part of the MATLAB suite of tools, for system stability analysis of nonlinear control systems with time-delay. The program must allow the designer to input the system block diagram graphically, then using symbolic expansion, automatically generate the Laplace domain stability boundary and disturbance settling time. The stable regions are then to be graphically plotted as a set of 2- or 3-dimensional parametric stability boundaries. The designer can then input performance constraints on the system through the MATLAB console and a Simulink environment will automatically be generated.

This program is …

Plant Growing Control With Modicon M580, Brittany M.Y. Won, Eileen T. Tran

Electrical Engineering

Currently, the Industrial Power and Controls lab is being developed by the Cal Poly Electrical Engineering department. The lab is equipped with recently donated Modicon M580 Programmable Logic Controllers (PLCs) from Schneider Electric. In addition to PLCs, Schneider Electric also donated Human Machine Interfaces (HMI) and input/output modules. This project focuses on the creation of a lab experiment that will give future Cal Poly electrical engineering students hands-on experience with this equipment. To show students the broad range of PLCs and the role that electrical engineering plays in various industries, this experiment focuses on the agriculture industry, but more specifically, …

Dc Treasure Box, Michael A. Derrenbacher

Electrical Engineering

An all in one DC resource would enable electronics students to prototype circuits for labs and projects without the need for the lab equipment present on campus. The labs on campus can be physically far, closed, or overcrowded, preventing students from accessing the equipment. Roughly 75% of upper division electrical engineering students do not own power supplies, with even fewer students owning a source measurement unit (SMU). There is a significant need for a product capable of providing standard lab equipment functionality. The functionally this project provides are positive and negative DC power supplies, 4-Quadrant SMU, analog inputs and outputs, …

Underwater Remotely Operated Vehicle Controller With Pid Stability Regulation, Christian E. Aguirre

Electrical Engineering

The earth’s oceans and rivers remain widely unexplored. Hobbyists and companies across the globe invest money and resources into remotely operated vehicles (ROV) to further expand underwater knowledge. Each ROV includes a controller that operates motors and monitors other crucial system vitals. The ROV Controller project makes the process of designing an ROV simpler and more affordable by providing a multi-purpose programmable controller.

The ROV controller features programmable digital inputs/outputs and analog inputs. The controller processes control signals from analog joysticks, digital signals from a gyroscope and utilizes a MUX to expand the analog input capabilities of the Arduino. The …

Microgrid Protection Student Laboratory: Human-Machine Interface And Scada Database, Nathan P. Martinez

Electrical Engineering

The electric utility system, a ubiquitous and fundamental component of modern life, has changed more in the last 20 years than the last 100. With more homes and businesses installing distributed energy resources (DERs) such as solar panels, battery storage, and other intermittent sources, massive changes need to take place in the electric transmission and distribution systems. Engineers must develop a new skill set for a modern utility industry. This project summarizes a component for a new laboratory class aimed at power engineering students at Cal Poly which supports the laboratory through the creation of a human-machine interface (HMI) and …

Flexible Custom Electric Skateboard, Caleb Adam Kelsay

Electrical Engineering

At Cal Poly traveling long distances only accessible by foot such as across campus or from the car park to class can be tiring and time-consuming. While not physically demanding, the trek consumes time in our tight college life schedule. To improve our time efficiency this project provides a relatively lightweight, powered solution to quickly and effectively travel long distances while maintaining full control and safety even on hills, a current limitation of traditional skateboards.

This electric skateboard includes the battery capacity to travel all around campus on a single charge with a compact and flexible skateboard design that provides …

Two Senior Projects: 2.4 Ghz, 40% Efficiency Radio Frequency Amplifier, Ieee Design Contest, & Design And Implementation Of A Software Costas Loop For Audio Frequencies, Robert J. Tong

Electrical Engineering

How to Read this Document:

This document combines two senior project reports. The first senior project documents designing a class AB RF amplifier. The second, discusses the design and implementation of a software Costas loop for audio frequencies. The first report begins on the next page, while the Costas loop report starts on page 24. The two reports are orthogonal from one another. It is not a prerequisite to read the RF amplifier report before reading the Costas loop report. This document is merely two reports combined into one document. The second report, about the Costas loop, was written as …

Acceleration Amplitude Control System For Oscillating Silicon Oil Physics Experiment, Eric Chen

Electrical Engineering

This project is an ‘acceleration amplitude control system’ for use in an ‘oscillating silicon oil physics experiment’. The physics experiment has a tray of silicon oil. This tray must oscillate vertically at a specific amplitude (either at or just below the level for Faraday Waves). This control systems manages taking measurements of acceleration amplitude, and also manages correcting the shaker’s driving signal to obtain the correct acceleration. Features of the control system are designed for ease of use, because the system will mostly be operated by professor/ students without background knowledge in electrical engineering.

Light Sensing Automated Blinds, Andrew B. Hodges, Ryan C. Flick

Electrical Engineering

This project is solving the problem of wasted energy within buildings and homes, because currently the lights turned on inside building do not utilize natural, ambient light from the sun. Rather than having unnecessary light from a light source, the automated light sensing smart blinds can sense the amount of light outside the window and in the room, and then adjust the angle of the blinds to save energy by utilizing the available outdoor light. This way, the light source will not be running at maximum power output while there is excess light coming through the window. This project aims …

Dc House Energy Management System, Zachary L. Eldredge, Zoe M. Hay

Electrical Engineering

In this work, a previously completed proof of concept for an Energy Management System (EMS) for the DC House project has been revised and re-implemented. The implemented design changes will improve the performance and reproducibility of the system. This new design of the EMS replaces the two-separate buck and boost DC-DC converters with a single bidirectional DC-DC converter to reduce components and improve efficiency. Analysis of the bidirectional DC-DC converter shows high efficiency especially at larger load currents. The code of the previous work was updated for smoother operation as well as to accommodate an LCD capable of displaying more …

A Stroke Therapy Brace Design, Evan Kirkbride

Electrical Engineering

Victims of stroke often have difficulty with rehabilitation. With limited movement on their affected arm, patients often do not want to move much for physical therapy. In this project, we design a robotic brace that helps stroke patients move their arm more effectively in a reaching or pulling motion. By giving patients more movement in their affected arm than they would have otherwise, patients gain more from rehabilitation. The brace also adapts to the patient’s needs, providing more inclination or resistance as needed for their physical therapy. This kind of therapy engages patients rather than relying on their likely dwindled …

Cal Poly Supermileage Electronic Fuel Injection, Alexander Pink

Electrical Engineering

Cal Poly Supermileage is a student-run engineering club that builds prototype gasoline vehicles optimized maximum fuel-efficiency. To power their vehicles, the Supermileage team makes use of single-cylinder, 4-stroke, electronically fuel-injected (EFI) gasoline engines. This report details the development, iterative design & test cycles, and integration of an EFI system for the Supermileage club. This project develops an EFI system that interfaces to the most common types of sensors found in the low-power Supermileage-range of engines, including throttle-position sensors, manifold absolute pressure sensors, gear-tooth hall-effect sensors, variable-reluctance position sensors, engine coolant temperature sensors, intake air temperature sensors, and exhaust oxygen sensors. …

Exertion Control, Travis Taylor

Electrical Engineering

Current wearable fitness devices give the user after-the-fact fitness data, but little real-time feedback. Exertion Control, a new wearable device, continuously measures the user’s heart rate, creates a heart rate target, and helps the user reach it. This project completes the senior design and master’s thesis requirements and contains two milestones. The senior design product continuously measures the wearer’s heart rate and logs it with a user-friendly interface. This data models the heart’s exertion response and recovery response. The master’s thesis device refines the closed control loop with the user to give them a workout optimized to fit their needs.

Automatic Water Pump Controller, Alam D. Salguero, Kyle Russell Marquez Weeks

Electrical Engineering

In countries including Indonesia, Mexico, Guatemala, and El Salvador, a city water authority supplies the clean water and pumps it into large ground-level storage tanks. A resident’s water pump then pumps the water to a water tank on top of his/her house. When the water level in the ground-level storage tank becomes too low, the pump siphons air and shuts down, requiring a resident to manually prime the water pump to get it running again. Residents struggle to monitor the water level of the tanks effectively and keep the pump running properly. To remedy the issue, the Automatic Water Pump …

Phase Locked Loop Integrated Circuit, Scott Buchanan, Jonathan Bonello

Electrical Engineering

No abstract provided.

The Electric Reel For Soccer Fields, Stephen Taylor

Electrical Engineering

Painting a soccer field consumes too much time. The process of reeling the string after laying out string along the field needs to improve. As a result, my project addresses improvements in how the workers retrieve the string through the production of an electric reel. This electric reel allows the worker to have control of the speed, direction, and on/off state of the device. Direction control allows the user ability to reel and unwind the string. Variable speed allows the user to control how fast the reel unwinds and reels the string. The device gathers string in an orderly manner …

Automated Pet Food Dispenser, Kevin M. Shibley

Electrical Engineering

Electronics revolutionize the world and simplify life. The Automated Pet Food Dispenser (APFD) revolutionizes the pet industry and provides unprecedented food capacity and delivery capability, giving pet owners worry-free vacationing. Sensors and timers optimize functionality and reduce waste while improving reliability and usability. User-defined settings and customization gives the device adaptability to meet every customer’s needs.

Real Time Swim Instructor, Konrad Antoniuk

Electrical Engineering

Both competitive and recreational swimmers want an efficient swim stroke but often lack consistent feedback with technical insight. Competitive swimmers rely on coaches for instruction but have to stop swimming to listen. The Real Time Swim Instructor project provides live feedback to a swimmer so they can feel their stroke correction while they’re swimming. The developing swimmer feels the difference between correct and incorrect form instantaneously.

The project takes on the responsibility of measuring the moving body, accurately determining stroke improvement, functioning under water, and providing recognizable feedback. Additionally, the user can review their swim from data stored in memory. …

Meat Smoker, Rhianna Topp

Electrical Engineering

This Senior Project consists of designing and building a meat smoker. The design of this meat smoker incorporates knowledge of control systems, programming, hardware, and materials manufacturing. This smoker is made to allow the user an easy experience of smoking food. The smoker provides the user with a programmable temperature and timer. It also has an automatic wood chip loader as deemed necessary to keep the correct amount of smoke distributed. Lastly, this smoker has an automatic application of the user’s choice of liquid to the meat. By designing a smoker with these capabilities, an untrained person desiring to smoke …