Controls and Control Theory Commons^™

Nidec Automated Winder, Michael Pugh, Ben A. Swartz, Andrew Leonard, Garrett Dostal

Williams Honors College, Honors Research Projects

Nidec Drive Systems is a leading electric motor manufacturing company with several facilities in the US and around the world. However, as of recent, Nidec has started to see some signs of old and outdated production machines affecting their production numbers even though the demand for electric is ever increasing. In an attempt to repair some of these issues, Nidec reached out to the University of Akron to look for senior design groups to help design and standardize better production machines. We were tasked with redesigning a new winder, which is a machine that winds the copper coils to the …

Magic: The Gathering Card Virtualizer, Vincent Garbonick, Jacen C. Conlan, Jaret A. Varn

Williams Honors College, Honors Research Projects

Any well-versed Magic: The Gathering (MTG) player or collector knows how difficult it can be to keep track of all cards in their collection. Some spend hours searching for that one specific card, and others are constantly scouring the internet for how much their collection costs. However, this issue does not only affect casual fans. Resale companies spend hours a day determining the costs of cards, and tournament judges painstakingly check players’ decks to ensure they are not cheating. To assist with these struggles, the design team proposed to create the MTG Card Virtualizer. This device scans MTG playing cards …

Autonomous Coffee Brewing System, Lillian Gonzalez, Landon Miller, Tyler Moff, Benjamin Vitu

Williams Honors College, Honors Research Projects

Coffee consumers want an affordable, high-quality cup of coffee that takes minimal time to brew and does not excessively contribute plastic to landfills. A fully autonomous system which utilizes whole coffee beans, water, and filters to brew coffee was designed to meet this need. This system accepts user requests which specify the brew’s portion size, water temperature, and brew strength, as well as the time which the system should begin the brewing process. Occasional maintenance to empty the system’s built-in waste receptacle or resupply the system with water, coffee beans, or filters is the only user intervention required. This report …

Light Loaded Automated Guided Vehicle, Marcus Radtka, Nazar Paramashchuk, Lawrence Shevock

Williams Honors College, Honors Research Projects

The objective of the locomotion system was to design and implement the mechanical, electrical, and software related functions to ensure the LLAGV had the capability of maneuvering its surroundings. The LLAGV’s motors were represented in an open loop transfer function to utilize RPM feedback and a compensator when needed. The modeled compensator helped control the LLAGV’s speed and acceleration, enabling further control of the LLAGV. The internal circuitry has the means to properly distributed power to all components and allowed the user to control the LLAGV to their desire. The application software within the LLAGV locomotion system (LLAGV-LS) had consideration …

E-Z Door: Hands-Free Front Door Unlocking And Opening Mechanism, Caleb Dyck

Williams Honors College, Honors Research Projects

The E-Z Door Senior Design project is a project with the aim of designing a hands-free system to unlock and open the front door of a home using two-factor security authentication.

The main goal of this project is to help people who may have physical limitations to be able to take advantage of recent technology, making it significantly easier to enter their homes.

Developing A Uas-Deployable Methane Sensor Using Low-Cost Modular Open-Source Components, Gavin Demali

Williams Honors College, Honors Research Projects

This project aimed to develop a methane sensor for deployment on an unmanned aerial system (UAS), or drone, platform. This design is centered around low cost, commercially available modular hardware components and open source software libraries. Once successfully developed, this system was deployed at the Bath Nature Preserve in Bath Township, Summit County Ohio in order to detect any potential on site fugitive methane emissions in the vicinity of the oil and gas infrastructure present. The deliverables of this project (i.e. the data collected at BNP) will be given to the land managers there to better inform future management and …

Tabletop Mechanical Tester, Jamie Dombroski, Brian English, Richard Leffler, Andrew Shirk

Williams Honors College, Honors Research Projects

The need for hands-on and face-to-face experiences in the engineering classroom is very great. The equations, principles, and concepts can all be learned, but without the visual and tactile application, these don’t always sink in or become concrete. A small-scale tensile test machine was designed, sourced, manufactured, and tested for the purpose of being applied in classroom settings to provide this experience to engineering students. Extensive research was performed concerning tensile machines on the market, the essential elements of which are the load cell, grips, crosshead, extensometer, motor, and frame. The raw materials for the frame were purchased and drawings …

Digital, Automated Reactive Target System, Nicholas Haas, Saipranay Vellala, Trandon Ware, Thomas Martin

Williams Honors College, Honors Research Projects

In this era, technology is woven into almost every facet of our leisure activities. Although technology has innovated hobbies ranging from chess to soccer, the art of shooting has been neglected. Unnecessary insufficiency such as bullet ricochets off of mechanical steel targets, ineffective progress tracking, and general inaccessibility to outdoor training facilities are all improvable areas of this sport. The Dynamic Automated Reactive Target (D.A.R.T) System aims to fill some of these gaps and help modernize recreational marksmanship. Modeling the system after a dueling tree will optimize the use of the system and allow for different training models to challenge …

Cycle Assist, Tyler Matthews

Williams Honors College, Honors Research Projects

The senior engineering design project presented in the paper that succeeds this, outlines the steps taken to design and implement an electronic bicycle that is able to keep a user’s heart-rate in a selected “intensity zone” though the use of an electronic motor and custom control circuitry. My portion of this project was to allow for safe and consistent power delivery to the rest of the electronics. That is to say, I built a battery pack and battery management system (BMS) to safely supply sufficient power to the rest of the electronics that were required for this project. In order …

Dynamic Voltage Rail Audio Amplifier, Evan Von Duhn, Timothy Oshatiouk, Slavisa Tosanovic, Andrew Cantrell

Williams Honors College, Honors Research Projects

The goal of this project is to create a high-quality, power-efficient audio amplifier. Most modern audio amplifiers use a constant amount of power regardless of the signal that is being amplified. This means that both loud and quiet portions of the audio signal require the same amount of power to amplify. The idea for this high-quality, power-efficient audio amplifier is that the quieter portions of the audio signal can be amplified using less power. This will be achieved by first analyzing the audio signal and controlling the power source based on the signal’s needs. Therefore, louder parts of the audio …

Ball Oscillating Bouncer, Eric Blok, Daniel Altemese, Ryan Nowacki, Maram Qurban

Williams Honors College, Honors Research Projects

The purpose of this report is to document the need, objectives, marketing and engineering requirements, as well as validate the design of an autonomous control device capable of continuously bouncing a table tennis ball on a paddle. This includes the design of a self correcting system using lightweight materials, and as few sensors and components as possible to achieve a compact, portable design. To accomplish this, the system is designed to react to a ball falling from as short a distance as 10 centimeters above the paddle, meaning all sensor processing, control processing, and motor drives should be able to …

Underwater Robot, Joseph E. Beck, Matthew Crislip, Cody Bobek, Peyton Lucas

Williams Honors College, Honors Research Projects

Remotely Operated Vehicles (ROVs) are remote controlled drones operated by a non-local user. The ROV we plan to build is connected by a tethering wire to a floating buoy that contains an antenna which will send signals between the base station and the ROV. The ROV is equipped with a video camera, ballast system, propulsion system, lights, and a depth sensor. The ROV will transmit a live video feed to the user, while receiving input signals to control its movement from the base station.

Process Control Laboratory Skid Refurbishment, Danny Crowder

Williams Honors College, Honors Research Projects

This project evaluates a salvaged process control skid for potential refurbishment and educational re-use. In-lab work evaluated the existing skid. Several process control elements have been recommended for replacement, including the process tank (due to corrosion), the pressure transmitter (operability/corrosion), the flow meters (mechanical) and the control system (age). The control valves, temperature elements and transmitters, pump, holding tanks, and the electrical heat exchanger should be salvaged. An I/P converter and pressure relief valve should be added to the pneumatic feed. Enclosing of all electrical components should be prioritized. An electrical schematic for a new control system should be implemented. …

Indoor Mapping Drone, Benjamin J. Plevny, Andrew Armstrong, Miguel Lopez, Davidson Okpara

Williams Honors College, Honors Research Projects

This project addresses the need for an autonomous indoor mapping system that will create a 3D map of an unknown physical environment in real time. The aerial system moves and avoids obstacles autonomously, without the need for human remote control or observation. An aerial system produces a map of an unknown indoor environment by transmitting data received from the aerial device’s sensors. The transmission occurs over a wireless channel from the aerial device to a remote server for processing and storage of the data. As the transmission is done in real time, the aerial system does not require hardware for …

Plc Water Pump Control, Kevin Logsdon

Williams Honors College, Honors Research Projects

This project set out to use a Programmable Logic Controller (PLC) to control a water pump to maintain the water level in a tank at a desired setpoint. A proximity sensor is mounted above the upper reservoir to detect the distance to the water level from the sensor, which will be communicated back to an Allen-Bradley CompactLogix PLC. To control the water level, an AC variable speed drive, that can receive instructions from the PLC, is connected to a water pump that will ramp up the RPM as the water level drops below the setpoint to bring it back to …

Self-Balancing Two Wheeled Robot, David Laubli, Thomas Garabedian, Jordan Paul, Nikheel Patel, Michael Redle

Williams Honors College, Honors Research Projects

Automation is increasingly becoming a larger part of daily life. From automated telephone calls to machines in manufacturing, robots are generally an effective and efficient way to reduce overhead costs, increase consistency in products and services, and perform tasks that may be hazardous to humans. The successful design and building of a two-wheeled balancing robot demonstrates a knowledge of control systems and sensor interfacing that can translate to real world applications. Helping seniors live on their own, performing dangerous mining work, repeatedly screwing the same piece in an assembly line, are great examples of a controls automation system freeing time …