Chemical Engineering Commons^™

Effect Of Process Control Agents Used In Mechanochemical Synthesis On Properties Of The Prepared Composite Reactive Materials, Mehnaz Mursalat

Dissertations

The study explores synthesis and reactivity of new reactive materials prepared by ball milling. High-energy ball milling became a ubiquitous mechano-chemical tool to manufacture diverse powders, from pharmaceuticals or foods to alloys to new solid rocket propellants. It enabled a dramatic expansion of the range of chemical compositions obtainable; however, it did not so far, allowed one to fine-tune morphology or interfaces in the generated powders. It is shown in this work how different process control agents (PCAs) can serve to tune the powder morphology and reactivity. Commonly used as lubricants and cooling agents during milling, liquid PCAs can be …

Synthesis And Characterization Of Metal-Based Reactive Powders, Yasmine Aly

Dissertations

Aluminum added to propellants, explosives, and pyrotechnics, boosts their energy density. Different approaches were investigated that could shorten aluminum ignition delays, increase combustion rates, and decrease the tendency of aluminum droplets to agglomerate. Here, Al-based reactive, mechanically milled materials are prepared and characterized.

For powders with Fe, Ni, or Zn additives, the particles consist of an aluminum matrix and inclusions of Fe, Ni, or Zn comprising 10 at % of the bulk composition. For additives of Ni and Zn, only short milling times can be used to prepare composites; intermetallic phases form at longer milling times. Thermogravimetric analysis shows selective …

Discrete Element Method Based Scale-Up Model For Material Synthesis Using Ball Milling, Priya Radhi Santhanam

Dissertations

Mechanical milling is a widely used technique for powder processing in various areas. In this work, a scale-up model for describing this ball milling process is developed. The thesis is a combination of experimental and modeling efforts.

Initially, Discrete Element Model (DEM) is used to describe energy transfer from milling tools to the milled powder for shaker, planetary, and attritor mills. The rolling and static friction coefficients are determined experimentally. Computations predict a quasi- steady rate of energy dissipation, Ed, for each experimental configuration. It is proposed that the milling dose defined as a product of Ed and milling …

Metal Based Reactive Nanocomposites Prepared By Cryomilling, Shasha Zhang

Dissertations

Aluminum is one of the most commonly used metal fuel additives for propellants, explosives, and pyrotechnics. Recent interest has been focused on replacements for aluminum as fuel additives to achieve higher combustion temperatures and stronger pressure pulses for applications in advanced munitions systems. Two applications are addressed in this work. In the applications for explosives designed to defeat stockpiles of chemical and biological weapons, it is of interest to develop multifunctional materials combining the high energy density of metal fuels with the biocidal activity of halogens. A challenge of this effort is to design and prepare powder-like Al-I2 materials which …