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Air Force Institute of Technology

Mechanics of Materials

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Evaluation Of Additively Manufactured Lattices Under High Strain Rate Impact, Derek G. Spear Sep 2021

Evaluation Of Additively Manufactured Lattices Under High Strain Rate Impact, Derek G. Spear

Theses and Dissertations

Several additively manufactured lattice designs and configurations were evaluated under compression loads under various strain rates from quasi-static to highly dynamic. These experiments examined how the mechanical behavior of the lattice changed based on the lattice design properties and the applied strain rates. The modulus of elasticity, yield strength, plateau stress, and toughness were observed to decrease with an increase in strain rate, revealing that the lattice designs exhibit a negative strain rate sensitivity. A new lattice flow stress model was developed to account for the mechanical response of the lattice and was incorporated into a computational model for simulation. …

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Creep Of Hafnium Diboride -20 Vol% Silicon Carbide At 1500°C In Air, Glen E. Pry Mar 2018

Creep Of Hafnium Diboride -20 Vol% Silicon Carbide At 1500°C In Air, Glen E. Pry

Theses and Dissertations

Refractory metal borides, commonly referred to as Ultra High Temperature Ceramics (UHTCs), exhibit a number of unique properties, such as extremely high melting temperature and hardness, chemical stability, high electrical and thermal conductivity and corrosion resistance. It has been demonstrated that the addition of SiC improves the oxidation resistance of ZrB2- and HfB2-based UHTCs above 1200°C by modifying the composition of the oxide scale. Addition of SiC retards the oxidation rate of ZrB2 and HfB2 by forming a protective layer of borosilicate glass. Creep deformation is one of the critical criterion for structural application of ceramics at elevated temperatures. Compression …

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Stressed Oxidation Of Hafnium Diboride In Air At 1500°C, Thomas A. Bowen Mar 2017

Stressed Oxidation Of Hafnium Diboride In Air At 1500°C, Thomas A. Bowen

Theses and Dissertations

Hypersonic vehicles with narrow airfoils produce thin boundary layers and shock temperatures in excess of 2000°C, exceeding the operating limits of traditional aerospace materials. The use of ultra-high temperature ceramics (UHTCs) allows for operating temperatures far exceeding those of metallic alloys. One such UHTC is hafnium diboride (HfB2). Transition metal diborides generally experience significant oxidation degradation at elevated temperatures. The use of additives, such as silicon carbide (SiC) has been shown to reduce the oxidation of transition metal diborides. This research focused on the compressive creep of HfB2 with varying amounts of SiC in air at 1500°C. …

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Effect Of Steam Environment On Creep Behavior Of Nextel720/Alumina-Mullite Ceramic Matrix Composite At Elevated Temperature, Tolga Kutsal Mar 2009

Effect Of Steam Environment On Creep Behavior Of Nextel720/Alumina-Mullite Ceramic Matrix Composite At Elevated Temperature, Tolga Kutsal

Theses and Dissertations

The tensile creep behavior of an oxide-oxide ceramic matrix composite (CMC) was investigated at 1000 and 1100° C in laboratory air and steam. The oxide-oxide CMC studied in this research was Nextel™ 720/alumina-mullite (N720/AM). The composite consists of N720/fibers with 0°/90° fiber orientation and a porous alumina-mullite matrix. Tensile-strain behavior was investigated and tensile properties measured at 900, 1000 and 1100° C. The effect of loading rate on tensile properties of N720/AM ceramic matrix composite at 1100° C in steam was also examined. Creep-rupture tests were performed at 1100° C in laboratory air and steam, and at 1000° C only …

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Effect Of A Variable Contact Load On Fretting Fatigue Behavior Of Ti-6al-4v, Andrew J. Jutte Mar 2004

Effect Of A Variable Contact Load On Fretting Fatigue Behavior Of Ti-6al-4v, Andrew J. Jutte

Theses and Dissertations

Effects of a variable contact load on the high cycle fretting fatigue behavior of Ti-6AL-4V were investigated. Experimental tests were performed using a new test setup capable of applying a contact load varying in amplitude, frequency, and phase and independently measuring shear forces on opposite sides of a specimen. Finite element analysis (FEA) of experimental and idealized loading conditions was performed and local mechanistic parameters and the Modified Shear Stress Range (MSSR) fatigue parameter were determined. Correlations between contact width, slip amplitude, fatigue life and a variable contact load were established with variable contact loading shown to have a damaging …

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Experimental And Computational Failure Analysis Of Graphite/Bismaleimide Laminated Composite And Carbon Foam In Sandwich Construction, Troy C. Welker Mar 2003

Experimental And Computational Failure Analysis Of Graphite/Bismaleimide Laminated Composite And Carbon Foam In Sandwich Construction, Troy C. Welker

Theses and Dissertations

Sandwich beams consisting of a carbon foam core and graphite/bismaleimide face sheets were constructed and tested. Nine specimens were fabricated using three distinct cross-ply symmetric face sheet layups with a constant core thickness. Four-point bend testing controlled by a constant rate of midspan vertical displacement was used to load the specimens to failure. Displacements and strains from the experiment were compared to analytical sandwich beam theory and displacements and failure loads were compared to a layerwise finite element solution. A phenomenological failure criterion was developed that compares favorably with experimental failure data. The finite element solution gives failure within an …

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The Development Of A Finite Element Program To Model High Cycle Fatigue In Isotropic Plates, William C. Shipman Mar 2001

The Development Of A Finite Element Program To Model High Cycle Fatigue In Isotropic Plates, William C. Shipman

Theses and Dissertations

As part of a joint AFRL/DAGSI turbine blade research effort, a computer program has been developed that uses a von Karman large-deflection two-dimensional finite element approximation to determine stress levels and patterns in isotropic thin plates. The dynamic loading of various plates has been carried out in order to model a high cycle fatigue situation. The research considered the various effects of mode shapes, resident frequency, non-linear cyclic effect, endurance limits, and stress variations within a high cycle fatigue environment. Two main initiatives were taken. First, a transient analysis tool was developed that calculates stress and displacement patterns over a …

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Fiber Volume Fraction Effects On Fatigue Response Of A Scs-6/Ti-15-3 Metal Matrix Composite At Elevated Temperature, Sean C. Coghlan Sep 1997

Fiber Volume Fraction Effects On Fatigue Response Of A Scs-6/Ti-15-3 Metal Matrix Composite At Elevated Temperature, Sean C. Coghlan

Theses and Dissertations

The purpose of this study was to determine the effects of fiber volume fraction on the fatigue behavior of Silicon Carbide fiber-reinforced Titanium alloy, SCS-6/Ti-15-3. Three fiber volume fractions were investigated; 15%, 25%, and 42%. The tests were performed under fully-reversed, strain-controlled conditions at 427 °C. The primary objectives of this study were to develop a fatigue life diagram and to document the damage and failure mechanisms. Compressive loads on the slender specimens were kept from buckling the specimens through the use of a buckling guide. This device allows unrestricted axial movement of the composite, while preventing any out-of-plane motion. …

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Residual Strength After Fatigue Of Unidirectional And Cross-Ply Metal Matrix Composites At Elevated Temperature, Sen-Tzer Chiou Jun 1996

Residual Strength After Fatigue Of Unidirectional And Cross-Ply Metal Matrix Composites At Elevated Temperature, Sen-Tzer Chiou

Theses and Dissertations

This study investigated the residual strength of the unidirectional and cross-ply laminates of SCS-6 / Ti-15-3, metal matrix composite at elevated temperature 427°C (800°F) after under tension-tension load controlled mode. For this purpose, several specimens were fatigued to various fractions of the fatigue life and then loaded monotonically to failure. The purpose of this study was to determine the effects of different levels of fatigue damage on the composite's strength. The unidirectional specimens were cycled at a 900 MPa maximum stress at a frequency of 10 Hz, while, the cross-ply specimens were tested at both 300 MPa and 450 MPa …

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Modeling Of Progressive Damage In Fiber-Reinforced Ceramic Matrix Composites, James P. Solti Mar 1996

Modeling Of Progressive Damage In Fiber-Reinforced Ceramic Matrix Composites, James P. Solti

Theses and Dissertations

An analytic methodology is developed to model the response of fiber-reinforced ceramic matrix composites (CMOs) when subjected to monotonic and fatigue loadings. The analysis requires the formulation of (1) a micromechanics model which defines the laminate's geometry and constitutive relationship; (2) failure criteria which estimate the extent of microstructural damage, and, finally, (3) a means of analyzing frictional slip, fiber pull-out, interfacial wear and laminate failure. For the present study, the behavior of unidirectional and crossply CMOs is investigated using modified shear-lag theory in conjunction with a set of failure criteria with a minimum reliance on empirical data. The damage …

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Fatigue Response Of Cracked Aluminum Panel With Partially Bonded Composite Patch, Jason J. Denney Dec 1995

Fatigue Response Of Cracked Aluminum Panel With Partially Bonded Composite Patch, Jason J. Denney

Theses and Dissertations

More and more aircraft, both commercial and military, are being called upon to fly well beyond their economic and structural service lives. Budget cuts and dwindling new aircraft development has forced the United States Air Force (USAF) to look toward more reliable structural repairs. One of these repair techniques, which was the subject of this study, is the repair of metallic aircraft structures using high strength composite materials. This study investigated the fatigue response of a precracked, 508x1 52x1 mm, 2024-T3 aluminum panel repaired with a partially bonded, unidirectional, three-ply boron/epoxy composite reinforcement with ply lengths of 68, 56 and …

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Investigation Of Residual Strength And Fatigue Life Of Unstiffened Aluminum Panels With Multiple Site Damage, Mark C. Cherry Dec 1995

Investigation Of Residual Strength And Fatigue Life Of Unstiffened Aluminum Panels With Multiple Site Damage, Mark C. Cherry

Theses and Dissertations

Multiple Site Damage MSD is the occurrence of small fatigue cracks at several sites within aircraft structures. This is important since it may lower the residual strength and fatigue life of the structure beyond what can be predicted using the damage tolerance technique based on a single crack, currently in use to design aircraft structures. This study investigated the effects of MSD on unstiffined panels. MSD usually occurs at rivet holes, or other stress concentration locations within an aircraft structure. This study simulated rivet holes with MSD, by using holes of constant diameter with small cracks, evenly spaced across the …

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Thermo-Mechanical Fatigue Behavior Of Cross-Ply Ceramic Matrix Composite Under Tension-Tension Loading, Dana G. Allen Dec 1995

Thermo-Mechanical Fatigue Behavior Of Cross-Ply Ceramic Matrix Composite Under Tension-Tension Loading, Dana G. Allen

Theses and Dissertations

The purpose of this study was to investigate the combined effect of cyclic temperature and loading on the fatigue life of a ceramic matrix composite with a cross ply lay-up. The material used in this study was a potassium borosilicate glass (BSG) doped magnesium aluminosilicate (MAS) cordierite matrix reinforced with Nicalon (silicon carbide, SiC) fibers in a [0/90]4s lay-up. Thermomechanical fatigue (TMF) tests were performed with a period of 180 seconds/cycle, or 0.00556 Hz, and a triangular wave-form. The temperature was cycled between 566°C and l093°C, and the stress levels varied between 60 MPa and 145 MPa. All tests …

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Nonlinear Geometric And Material Behavior Of Composite Shells With Large Strains, Scott A. Schimmels Aug 1995

Nonlinear Geometric And Material Behavior Of Composite Shells With Large Strains, Scott A. Schimmels

Theses and Dissertations

A two-dimensional, geometrically and materially nonlinear shell theory applicable to arbitrary geometries described by orthogonal curvilinear coordinates and encompassing large displacements, moderate rotations for large strain situations has been developed. Additionally, the theory includes Jacobian transformation matrices, based upon displacement parameters, for the Cauchy - 2nd Piola-Kirchhoff stress-state and the Cauchy (Almansi) - Green strain-state transformations, and a layered material approach is included for the elastoplastic analysis to allow for variation of plasticity through-the-thickness. Doubly curved 20, 28, and 36 degree-of-freedom finite elements are defined based on specialization of the theory to spherical coordinates. The computer program includes algorithms for …

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