Engineering Commons^™

Ghana Clean Water Initiative – Risk Management, Mason Nolan

Construction Management

In August of 2019 several Cal Poly Students will be traveling to a remote fishing village located off of Lake Volta in Ghana. This project is being completed by Cal Poly's MCAA chapter alongside the NECA chapter. These students will be constructing a community center, a water filtration system, and ice making and refrigeration facilities. The project will rely heavily on solar power as there is no grid in the village the project is taking place in. This project inherently has many risks associated with it and needs a risk management plan to combat these risks. The three ways these …

R/C Mini Baja: Drivetrain, Kyle Aitken

All Undergraduate Projects

A device is needed that can power the back wheels of R/C car and allow it to drive smoothly. This drivetrain also has to transmit power to the axles in an acceptable height range to comply with the frame and suspension. The project was supported by a team member who designed the frame and suspension. The design of this project consists of two sub-assemblies that make up the drive train assembly. The transmission assembly uses gears to convert the rotational speed from the motor to the drive shaft. The gearbox assembly also uses gears and converts the rotational speed from …

Thermal/Mechanical Analysis And Development Of A 2000 Lbf Liquid Oxygen/Liquid Methane Rocket Engine, Marissa Garcia

Open Access Theses & Dissertations

The Center for Space Exploration and Technology Research (cSETR) is developing three rocket engines: a 5 lbf reaction control engine, a 500 lbf engine, and a 2000 lbf engine. All these engines utilize a liquid oxygen and liquid methane propellant combination. The reason methane was selected for the fuel is because methane is easy to store, is self-pressurizing, and readily available. There is also the possibility of creating methane on planets such as Mars through an electrolysis process on the ice water found on Mars.

The 2000 lbf engine, or the CROME-X, is a modular, steady-state pintle injector engine. It …

Hydrophobization Of Cellulose-Based Fibers For Packaging Applications With Alkyl Ketene Dimers (Akd) And Food-Grade Waxes Via Supercritical Impregnation With Carbon Dioxide – Experimental And Thermodynamic Modeling Approaches, Kolawole Adenekan

Electronic Theses and Dissertations

This modified material has applications in food packaging, where frequently water-repellant surfaces are required. This method is preferable to traditional coating methods because it sizes across the entire thickness of the substrate rather than just the surface and can be used for non-planar surfaces; uses significantly less material than traditional methods and will be an excellent technique for multilayered and intelligent coating.

Remotely Controlled Industrial Robotic Arm And Simulation Of Automated Thermal Furnace, Prince Mehandi Ratta

Dissertations, Master's Theses and Master's Reports

The right execution of controllers ensures the correct analysis of information, generating efficient results and better optimizing the system. In this report, two controllers were designed. Firstly, a remotely controlled robotic arm, since there are no such type commercially available controllers. Moreover, robotic platforms are costly, so students and researchers are often unable to learn the concepts of programming industrial robots. This project makes a non-destructive, remotely-controlled robotic arm to better teach students and researchers about programming and control of robotic arms. Secondly, simulation of an automated thermal furnace for ArcelorMittal on SIMULINK, which is used for the annealing process …

Reactive Archey Target Design Team "Mimic", Brandon Croyle, Jacob Boss, David Rodgers, Austin Wivell

Williams Honors College, Honors Research Projects

This design project will aim to provide archery hunters with a platform to simulate shooting at string jumping deer. String jumping refers to a spooked deer hearing the snap of a bow string and instintivly ducking up to ten inches. This often results in wounded or missed deer. We will design and build a control system that uses the sound of a bow string as a trigger to operate a mechanical target system. A sound sensor will mimic a deer’s hearing in close range hunting and then send a signal to the mechanical system to replicate the dropping motion of …

Fatigue Tester, Nicholas Fazio

Williams Honors College, Honors Research Projects

The purpose of this project is to combine all my experience, knowledge and skills that I’ve acquired over the years as a Mechanical Engineering Technology student to completely design and build a fatigue tester. This will give me valuable experience in the process of designing and assembling a product and give me a great example to add to my portfolio. The tester will be completed through a process of researching design and modeling. Once everything is properly calculated and designed the parts that can be fabricated will. The rest will be ordered and then everything will be assembled. Upon completion, …

Design Of A Robotic Cownose Ray, Mark Marzotto

Honors Theses

Nature often inspires advances in science and technology and a promising example of this is mimicking locomotion of underwater animals. The main ways in which manmade aquatic vehicles propel themselves are water jets and propellers, which are inconsistent with how underwater animals swim. The cownose ray displays very efficient thrust with low frequency strokes by using a combination of oscillations and undulations with its pectoral fins. The goal of this paper is to mechanically replicate the actual fin motion of the cownose ray in order to capture these attractive features. The design will account for both the oscillations by designing …

The Setty Family Foundation 2018 Ashrae Applied Engineering Competition, Joshua Heath

Construction Management

The Setty Family Applied Engineering Challenge tasked my project group with designing a temporary shelter specifically for refugees in Eastern Europe to be used by governments, municipalities, and humanitarian agencies that is cost effective, portable, sustainable, and provides all necessary domestic needs. After months of research and design, we have developed the PolyShelter ; an eight-person structure erected to provide comfortability and safety to those in need. PolyShelter is designed to withstand the harshest of climates, provide exceptional insulation, and incorporate a rainwater collection system sufficient enough to support each unit. PolyShelter proves itself to be an economically viable solution …

Frugal Clay Press For Nicaragua: Design Of A Human-Powered Clay Brick Press For Rural Application, Rafael Delfin C. Guerrero, Milan O. Copic, Kevin A. Ellis, L. Isaac Marcia

Mechanical Engineering Senior Theses

This team was connected to a brick-making social entrepreneurship in Ciudad Darío, Nicaragua. Travel to Nicaragua in March of 2018 determined that the entrepreneurship wanted a manual brick press to increase the mechanical properties of bricks while decreasing the time needed for the bricks to dry before being baked. Fabrication of a semi-functional beta prototype was completed in May of 2018. Prototype operational tests showed that one cycle of brick compression and retrieval took roughly 3.5 minutes to produce a single double-sized brick. Water absorptivity tests determined that compressed bricks of red art clay experienced a percent absorptivity of 20.5%, …

Understanding Geopolymerization Process For Enhancement Of Mechanical Properties Of Fly Ash Based-Geopolymer Concrete, Lateef Najeh Assi

Theses and Dissertations

Concrete is a major construction material that is largely made up of cement. Unfortunately, the manufacturing process for the cement currently used to produce concrete releases a great deal of CO2, which endangers the environment. Hence, finding alternatives to ordinary Portland cement is of extreme importance. The intellectual contribution of this dissertation is the development of an improved understanding of the geopolymerization process so that the compressive strength of cement can be maximized while the need for external heating is minimized. The intent is to create a substance to replace commonly used cement without sacrificing other beneficial properties. The first …

Structural Health Monitoring Using Ultrasonic Guided Waves And Piezoelectric Wafer Active Sensors, Faisal Haider Mohammad

Theses and Dissertations

This dissertation is organized in three major parts covering ardent and challenging research topics in structural health monitoring (SHM). Part I focuses on the theoretical and numerical analysis of acoustic emission (AE) guided waves in both Cartesian coordinates (2D) and cylindrical coordinates (3D) system using energy approach, which, to the best of our knowledge, has not been yet reported elsewhere. AE guided waves appear due to sudden energy release during incremental crack propagation in a plate. The Helmholtz decomposition approach is applied to the inhomogeneous elastodynamic Navier-Lame equation for both the displacement field and body forces. For the displacement field, …

Effect Of Weak Adhesion Interface On Mechanical And Dielectric Properties Of Composite Materials, Prashant Katiyar

Theses and Dissertations

Interfaces are often the most critical part of the heterogeneous materials and their structures. Such interfaces appear a multiple length scales and significantly affect bulk properties in different material systems. Fiber reinforced composite materials are one such example of heterogeneous materials with interfaces at constituent scale (fiber-matrix interface and interphase) to laminate scale (secondary adhesive joints). Manufacturing induced defects and subsequent in-service damage at these interfaces can severely affect the durability of fiber reinforced laminated composite materials and their joints. In addition to lamination process, defects can also form during secondary joining process (e.g., adhesive bonding and repair) which can …

Dynamic Mechanical Analysis Piezoelectric Design, Letia Bass, Michaela N. Mccrae, Ethan W. Goodman, Joesph W. Mazur

Williams Honors College, Honors Research Projects

This project is a continuation into the design and implementation of a Dynamic Mechanical Analysis (DMA) device that will be used to conduct high frequency testing on tire tread compounds. The design requirements necessary were to design a device that will produce a target frequency of 10 kHz with a 0.05% strain, while being at room temperature. The 3-D model developed by the previous year’s students was improved upon and new parts were designed as well. The assemblies (most importantly the connector piece) were 3-D modeled using Creo Parametric and analyzed with COMSOL Multiphysics. A new design involving flexures was …

Improvements To The Predictive Capability Of Fcm Fuel Performance Modeling, Daniel Philip Schappel

Doctoral Dissertations

A proposed fuel type for improved accident performance in LWRs (Light Water Reactors) involves TRISO (Tristructural-Isotropic) particles embedded in a NITE (Nano Infiltrated Eutectic) silicon carbide matrix. TRISO fuel particles contain a spherical fuel kernel of about 500 to in excess of 800 microns in diameter. The kernel and buffer layer are then coated with three isotropic layers consisting of a dense inner pyrolytic carbon (IPyC), a silicon carbide (SiC) layer, and an outer pyrolytic carbon (OPyC) layer. These layers are about 40 microns thick. The TRISO particle packing fraction in the NITE-SiC matrix is expected to be about 40 …

Self-Powered Ankle Prosthetic, Corina M. Espelien, Kelsey Pietzsch, Anna Sullivan

Mechanical Engineering

Originating from QL+'s customer requirements, the main technical specifications were to have 80% physiological range of motion, elastic energy return, impact absorption, and no external power sources. Based on the background research conducted and the discussions with experts in the field, the project team decided to focus on designing a prosthetic that focused on plantarflexion and dorsiflexion for a more comfortable gait. The main components of the final design are a hydraulic shock absorber, cam, torsion springs, heel, stopper, and separated keel. The heel, front and back keels, and stopper were manufactured out of carbon fiber. The link, lever, attachment …

An Analysis Of The Benefits In Estimating At Different Pipe Union Labor Rates, A.J. Chamorro

Construction Management

This paper is an analysis of the costs and benefits of estimating at different union labor rates, based on the location of the project and which jurisdiction the project falls in. The basis of the research is a case study of a Bay Area mechanical contractor (Contractor X) which previously estimated at a single labor rate, and recently developed variable estimating. Through that case study, best practices are developed for union pipe trade estimating. The results of the case study show that estimating protocol should be determined on a project by project basis, and company resources and manpower have to …

Instruction Pamphlet Insertion Machine, Jim Griggs, Scott Miller, Michael Kubala

Williams Honors College, Honors Research Projects

Weaver Industries in Akron, Ohio provided us with our senior design project. Weaver Industries seeks individuals with disabilities and provides them with job opportunities. One of their products is a “Kong” dog toy. As of now, the instruction pamphlet that comes with this dog toy is placed into each piece of packaging individually by hand. We are tasked with automating this process. Two years ago, a group of students worked on this project, but the reliability of their prototype was only around 60-70%. Then last year, another group of students worked on this project, but again, the reliability of their …

Graphene And Carbon Nanotube Pla Composite Feedstock Development For Fused Deposition Modeling, Austin Plymill, Robert Minneci, Duncan Alexander Greeley, Jack Gritton

Chancellor’s Honors Program Projects

No abstract provided.

On The Degradation Of Lubricating Grease, Asghar Rezasoltani

LSU Doctoral Dissertations

A comprehensive literature review on physical and chemical degradation monitoring and life estimation models for lubricating greases is presented in chapter one. Degradation mechanisms for lubricating grease are categorized and described, and an extensive survey of the available empirical and analytical grease life estimation models including degradation monitoring standards and methods are presented. In chapter two, irreversible thermodynamic theory is employed to study the mechanical degradation of lubricating grease. A correlation between the mechanical degradation and entropy generation is established and the results are verified experimentally using a rheometer, a journal bearing test rig, and a modified grease worker machine. …

Machine Components Test, Brandon Younger, Lauren Romero, Carlos Padilla

Mechanical Engineering

To enhance California Polytechnic State University’s Mechanical Engineering program, Dr. Schuster has sponsored Brandon Younger, Lauren Romero, and Carlos Padilla to design and develop a new lab for students in the Intermediate Design class to test real mechanical components. This report discusses the background and ideation process that lead to the development of the Educational Mechanical Breadboard for Transmission System Components (Machine Components Test). Additionally, detailed drawings, 3D modeling, testing plans, and analysis are included to show how the Machine Components Test design will work and be validated.

Underwater Rope Fatigue Testing Machine, Napoleon Nino, Andrew Pimentel

Mechanical Engineering

The design and fabrication of an underwater rope fatigue testing machine meant to simulate the effects of an oceanic environment and the effects on rope.

Mechanical Characterization Of Carbon Fiber And Thermoplastic Ankle Foot Orthoses, Amanda Wach

Master's Theses (2009 -)

The needs of an increasingly young and active orthotic patient population has led to advancements in ankle foot orthosis (AFO) design and materials to enable higher function. The Intrepid Dynamic Exoskeletal Orthosis (IDEO) is a custom energy-storing carbon fiber AFO that has demonstrated improved clinical function, allowing patients to return to high-intensity activities such as sports and military service. An improved understanding of AFO mechanical function will aid prescription and fitting, as well as assist in design modifications for different patient populations. This study investigated the mechanical properties of AFOs, specifically structural stiffness, rotational motion, and strut deflection, to discern …

Continuum Robots For Space Applications Based On Layer-Jamming Scales With Stiffness Capability, Jessie Lee C. Santiago

All Theses

Continuum robots, which have continuous mechanical structures comparable to the flexibility in elephant trunks and octopus arms, have been primarily geared toward the medical and defense communities. In space, however, NASA projects these robots to have a place in irregular inspection routines. The inherent compliance and bending of these continuum arms are especially suitable for inspection in obstructed spaces to ensure proper equipment functionality. In this paper, we propose a new solution that improves on the functionality of previous continuum robots, via a novel mechanical scaly layer-jamming design. Layer-jamming assisted continuum arms have previously required pneumatic sources for actuation, which …

Effect Of Manufacturing Processes On The Loss Factor And Other Mechanical Properties Of Kenaf Fiber-Reinforced Composites, Brian P. Spackman

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The characteristics essential for manufacturing parts and products are not well known for natural fiber-reinforced composite materials. Natural fibers display properties similar to glass fibers, and present a more environmentally friendly option for manufacturing composite materials. This research investigates various parameters in the manufacture of kenaf fiber-reinforced composites including cure time, density, matrix hardener ratio, surface treatment, and fiber length and examines the effect they have on mechanical properties of the composite material. Several samples were created and subjected to a vibrational test. Using known relationships, mechanical properties were extracted from the test results. Samples were found to exhibit repeatable …

Defeating Anisotropy In Material Extrusion 3d Printing Via Materials Development, Ángel Ramón Torrado Pérez

Open Access Theses & Dissertations

Additive Manufacturing technologies has been in continuous development for more than 35 years. Specifically, the later denominated Material Extrusion Additive Manufacturing (MEAM), was first developed by S. Scott Crump around 1988 and trademarked later as Fused Deposition Modeling (FDM). Although all of these technologies have been around for a while, it was not until recently that they have been more accessible to everyone. Today, the market of 3D printers covers all ranges of price, from very specialized, heavy and expensive machines, to desktop printers of only a few cubic inches in volume. Until recently, FDM technology had remained somewhat stagnant …

Mechanical And Optical Characterization Of Tungsten Oxynitride (W-O-N) Nano-Coatings, Oscar Roberto Nunez

Open Access Theses & Dissertations

Aation and cation doping of transition metal oxides has recently gained attention as a viable option to design materials for application in solar energy conversion, photo-catalysis, transparent electrodes, photo-electrochemical cells, electrochromics and flat panel displays in optoelectronics. Specifically, nitrogen doped tungsten oxide (WO3) has gained much attention for its ability to facilitate optical property tuning while also demonstrating enhanced photo-catalytic and photochemical properties. The effect of nitrogen chemistry and mechanics on the optical and mechanical properties of tungsten oxynitride (W-O-N) nano-coatings is studied in detail in this work. The W-O-N coatings were deposited by direct current (DC) sputtering to a …

Bio-Hybrid Tubular Electrospun Scaffold For Vascular Tissue Engineering Application, Harsh Narendrakumar Patel

All ETDs from UAB

Atherosclerosis is an asymmetric thickening of the intima (innermost layer) of the artery due to plaque (a combination of lipids, debris, connective tissue elements and cells) build up causing the artery to become narrower and stiffer, resulting in a major hemodynamic disturbance[1, 2]. When atherosclerosis affects coronary arteries and prevents blood flow to the heart muscles posing a threat of, or a actual myocardial infarction, that condition is identified as coronary artery disease (CAD). To treat severely blocked coronary arteries,coronary artery bypass grafts (CABG) have became the gold standard for when angioplasty and stent placement has failed to unclog the …

Predictive Methods For End Of Life Prognosis In Composites, Vamsee Vadlamudi

Theses and Dissertations

The long-term properties of continuous fiber reinforced composite materials are increasingly important as applications in airplanes, cars, and other safety critical structures are growing rapidly. The mechanical, electrical, and thermal properties of composite materials are altered by the initiation and accumulation of discrete fracture events whose distribution and eventual interaction defines the limits of design, such as strength and life. There is a correlation that exists between the long term behavior of those materials under combined mechanical, thermal, and electrical fields, and the functional properties and characteristics of the composite materials that requires a fundamental understanding of the material state …

Blds Articulated Mounting Feet, Mitchell D. Conn, Chris Mazzucco

Mechanical Engineering

This final report summarizes all of the efforts of the Senior Project aimed at creating Articulating Mounting Feet for the BLDS. The project focuses on improving the design of the mounting feet for the current Boundary Layer Data System at Cal Poly, San Luis Obispo. Dr. Russ Westphal, the project’s sponsor, wishes that our team focus primarily on a reliable and lightweight mount design for a curved wing, with only transverse curvature. Dr. Westphal is currently researching the boundary layer effects on airplane wings at Cal Poly, and the ability to mount to a multitude of surface contours would increase …