Engineering Commons^™

The Study Of Corrosion On Additive-Manufactured Metals., Braydan Daniels

Electronic Theses and Dissertations

The purpose of this study was to investigate and compare the corrosion mechanisms between wrought and additive-manufactured (3D-printed) copper and stainless steel. The experimental procedure consisted of measuring the open circuit potential, electrochemical impedance spectroscopy, linear sweep voltammetry, Tafel analysis, surface topology, and scanning electron microscopy for each metal within salt water, tap water, sulfuric acid, and synthetic body fluid (excluding copper in synthetic body fluid).

Overall, printed stainless steel was more corrosion-resistant than wrought stainless steel in tap water and synthetic body fluid based on OCP, LSV, and surface topology results. Additionally, printed copper was more corrosion-resistant than wrought …

Use Of Electrochemical Techniques And Statistical Analysis To Investigate The Pitting Probability Of Copper, Sina Matin

Electronic Thesis and Dissertation Repository

The development of a safe permanent disposal plan is essential for the long-term disposal of used fuel bundles. Nuclear Waste Management Organization (NWMO) has been investigating the deep geologic disposal of nuclear waste which offers the optimum passive safety system with a negligible probability of release of radionuclides into the environment.

The proposed used fuel containers (UFC) for the permanent disposal of high-level nuclear waste in Canada is comprised of a carbon steel vessel coated with a 3 mm corrosion-resistant copper layer deposited using a combination of electrodeposition and cold spray deposition. Although copper is often considered to be thermodynamically …

Intergranular And Pitting Corrosion Mechanisms Of Sensitized Aluminum Alloy Aa5083, Clayton Egleston

Williams Honors College, Honors Research Projects

The motivation and objectives of this project is to examine the mechanisms of intergranular corrosion (IGC) and pitting corrosion of sensitized AA5083. In this regard, different characterization techniques were used, including optical analysis of microstructure, cyclic potentiodynamic polarization with Tafel fitting, electrochemical impedance spectroscopy with electrical equivalent circuit (EEC) fitting, and potentiostatic current transient monitoring. The transition from IGC to pitting corrosion occurs when the grain boundaries become saturated with the β-phase (Mg₂Al₃). It was found that AA5083 becomes more vulnerable to pitting corrosion as the degree of sensitization increases.

New Solid Polymer Electrolytes For Lithium, Sodium, And Calcium-Based Batteries, Francielli Silva Genier

Dissertations - ALL

The establishment of sustainable energy sources highly depends on efficient storage devices to guarantee a consistent power supply. The growing demand for lithium-ion batteries (LIBs) for this purpose, combined with concerns about lithium availability, has motivated the search for viable storage alternatives, such as sodium and calcium. While several studies have investigated different lithium-free liquid electrolytes, the transport of these alternative ions in their polymer counterparts remains understudied. The advantages of solid polymer electrolytes include the possibility of higher energy density in solid-state devices and the elimination of safety concerns associated with liquid electrolytes, such as flammability, leakage, and dendrite …

Manipulated Electrochemical Surface Reactions Induced By Oscillatory Electric Potentials On Metal Based Electrodes, Thomas Stone Welles

Dissertations - ALL

This research effort investigates the manipulation of surface electrochemical reactions induced by oscillating electric potentials on the surface of metal-based electrodes. Specifically, this research presents experimental data identifying modified electrochemical surface reactions caused by low magnitude electric potential oscillations on multilayered catalytic membranes and on implanted biometallic alloys. The scope of this effort consists of four major components: (1) perform an exhaustive literature review and analysis of the current understanding in applied surface electrochemistry and develop potential theoretical frameworks by which to interpret the experimental results; (2) identify the electrochemical manipulation via electrical oscillation while reacting nitric oxide on a …

Electrochemical Impedance Spectroscopy Of Zirconium Oxidation For In-Situ Nuclear Sensing Applications, Michael Andrew Reynolds

Boise State University Theses and Dissertations

To meet the ever-growing energy demands of the modern world, alternative forms of producing power are necessary, and the field of nuclear engineering holds promise to answer this call. Nuclear fuel cladding in light water reactors (LWRs) currently draws a large amount of attention from scientists and researchers, as it provides many challenges to design around. Since the 1950s, zirconium and its protective oxide layer have been utilized as an effective material for the task, possessing good mechanical strengths, high corrosion resistance, and a low neutron absorption cross section. Despite these beneficial properties, however, fuel cladding remains vulnerable to several …

Investigation Of Single, Binary, And Ternary Metal Oxides Of Iridium, Rhodium, And Palladium For Neural Interfacing Applications, Gregory Vincent Taylor

Theses and Dissertations

In this dissertation, thin film single, binary, and ternary metal oxides of iridium (Ir), ruthenium (Ru), rhodium (Rh), and palladium (Pd) were synthesized for use as electrode/microelectrode coatings for neural interfacing applications using DC reactive magnetron sputtering. Synthesis conditions which enhanced the electrochemical properties of films as measured by cyclic voltammetry and electrochemical impedance spectroscopy in a phosphate buffered saline solution of the single metal oxides were identified to be 30 mTorr working pressure, 20% oxygen partial pressure, and cathode power densities ≤ 4.9 W/cm². These parameters were then used to develop the binary and ternary metal oxide …

Studying The Effects Of New Additive Materials For The Improvement Of The Capacity And Cycle Life Performance Of The Lead-Acid Battery, Julian Kosacki

Doctoral Dissertations

"Lead-acid batteries are an established technology with nearly 99% recyclability; however, lead-acid batteries produce only 40% of their theoretical capacity due to poor active mass utilization and PbSO4 pore blockage, and the longevity of the batteries is hampered by secondary reactions during the cycle life such as corrosion and gassing.

Lead-acid batteries were investigated and improved through several different approaches: an alternative electrolyte to mitigate secondary reactions, graphite additives to improve positive active mass (PAM) utilization, and dispersant additives to help the industrial pasting process.

The thermodynamics and chemical reactions of a commercial electrolyte replacement called Tydrolyte^TM were investigated …

Biomass-Derived Electrode Materials And Sustainable Processes For Supercapacitors, Katelyn M. Shell

Theses and Dissertations

Biomass is one of the most abundant natural resources and has been used as a source of energy for thousands of years. Biomass as a precursor for energy storage materials is still relatively novel and faces several obstacles before becoming commonly used in today’s electrical devices. Currently, energy storage devices, such as batteries, capacitors, and supercapacitors, utilize petroleum-derived graphitic carbons for anodes, generating a need for more sustainable materials. Biomass, as a carbon-rich source for electrode materials, presents a viable and economically feasible alternative due to the prevalent lignocellulosic compounds: lignin, cellulose, and hemicellulose. Preliminary studies on the solid residues …

Mxenes As Flow Electrodes For Capacitive Deionization Of Wastewater, Naqsh E. Mansoor

Boise State University Theses and Dissertations

The energy-water nexus poses an integrated research challenge, while opening up an opportunity space for the development of energy efficient technologies for water remediation. Capacitive Deionization (CDI) is an upcoming reclamation technology that uses a small applied voltage applied across electrodes to electrophoretically remove dissolved ionic impurities from wastewater streams. Similar to a supercapacitor, the ions are stored in the electric double layer of the electrodes. Reversing the polarity of applied voltage enables recovery of the removed ionic impurities, allowing for recycling and reuse. Simultaneous materials recovery and water reclamation makes CDI energy efficient and resource conservative, with potential to …

Multi-Component Material For Solar Energy Conversion And Fundamentals Of Lead Acid Batteries, Crystal Ferels

Graduate Research Theses & Dissertations

Synthesis of complex inorganic materials is desirable because their complex composition allows more degrees of freedom and tunability, whose properties differ from their parent components. As an expansion on this concept, we synthesized a quinary compound Ce3FeWS3O6, using a molten flux method and a solvothermal method. The compound crystallizes into a hexagonal crystal system with space group P63/m. Its electric partition shows an anion with the form [(Ce3+)3W6+(S2-)3(O2-)6]3- forcing the transition metal Fe3+ state and leaving no conduction electrons, making the material a semiconductor. This compound is the right candidate as photoelectric material capable of absorbing photons from the solar …

Transition Metal Chalcogenide Hybrid Systems As Catalysts For Energy Conversion And Biosensing, Siddesh Umapathi

Doctoral Dissertations

"Generation of hydrogen and oxygen through catalyst-aided water splitting which has immense applications in metal air batteries, PEM fuel cells and solar to fuel energy production, has been one of the critical topics in recent times. The state of art oxygen evolution reaction (OER), oxygen reduction reaction (ORR), hydrogen evolution reaction (HER) catalysts are mostly comprised of precious metals. The current challenge lies in replacing these precious metal-based catalysts with non-precious earth-abundant materials without compromising catalytic efficiency.

This research explores mixed metal selenides containing Fe-Ni, Fe-Co and RhSe which were hydrothermally synthesized and/or electrodeposited and tested for OER and ORR …

An Experimental And Numerical Investigation Of Flow Accelerated Flibe Corrosion, David B. Weitzel

Nuclear Engineering ETDs

Renewed interest in molten salt reactor technology has brought to light the need for a better understanding of FLiBe corrosion. To this end a flowing FLiBe corrosion test loop was designed to test the flow effects of FLiBe corrosion. The loop consists of a pump, melt tank, and stainless-steel tubing assembly that heats the molten salt to high temperatures and circulates it over test specimens. The experiment has been constructed and has completed initial shakedown testing.

To support the flowing FLiBe experiment, a numerical corrosion model that couples FLiBe electrochemistry, solid metal diffusion, and mass transport was implemented. The model …

Novel Cathode Framework, Effective Electrolyte Modification, And Electrode Structural Modification Of High Performance Lithium Sulfur Batteries, Wenduo Zeng

Wayne State University Dissertations

Firstly, TiN nanotube arrays have been investigated as an effective skeleton in the cathode of lithium-sulfur batteries. A series of TiN nanotubes with various diameter and length have been synthesized and tested. Moreover, graphene nanoplatelets have been utilized as a structural anchor to support the TiN nanotubes, and the synergetic effect of composite material and its enhancement on Li-S battery electrochemical performance and cycling stability have been studied. Secondly, the improvement of electrode structural design has been evaluated for their effectiveness by using an in-situ characterization method with other electrochemical characterization. Lastly, the facile method of using transition metal cations …

Development Of Flexible Nickel-Zinc And Nickel-Iron Batteries, Xianyang Meng

Dissertations

The fabrication of flexible nickel-zinc batteries using a facile mixing of electroactive components for electrode preparation is presented. Polytetrafluoroethylene (PTFE) is found to be an effective binder by reducing concentration polarization, providing chemical/physical stability and enhancing flexibility. The zinc electrode containing PTFE maintains its original porous morphology even after hundreds of cycles while polymers such as PEO show morphology change. Each component, as well as the assembled flexible cells show desired flexibility and stability even under bending conditions.

The fabrication of flexible nickel-iron batteries using printable composite electrodes embedded with multiwalled carbon nanotubes (CNT) is also presented. All the metal …

Corrosion Dynamics Of Carbon Steel In Used Fuel Container Environments, Dan Guo

Electronic Thesis and Dissertation Repository

The current Canadian used nuclear fuel container (UFC) design uses a pressure‑grade carbon steel (CS) vessel with its outer surface coated with a thin layer of copper. One concern regarding the structural integrity of the UFC design is the potential internal corrosion of the CS vessel. Moisture trapped inside a UFC could condense within the gap between the hemispherical head and the cylindrical body of the vessel. The internal UFC environment will be exposed to a continuous flux of ionizing radiation arising from the decay of radionuclides trapped in the used UO₂ fuel matrix.

This thesis research project investigates …

Design And Synthesis Of Novel Nanometallic Catalysts And Electrode Materials For Green Fuel Cells, Jing Zhang

Graduate Dissertations and Theses

The United Nations formally adopted 17 sustainable development goals (SDGs) at its 2015 summit. Many of these goals addressed issues such poverty, hunger, health, education, climate-change, gender equality, water, sanitation, energy, urbanization, environment and social justice. The seventh SDG seeks to ensure access to affordable, reliable, sustainable and modern energy for all. So among all renewable forms of energy, fuel cells with high efficiency have attracted a lot of attention recently. In particular, the direct ethanol fuel cells (DEFCs) and microbial fuel cells (MFCs) are significant due to their green fuel, less waste generated and environmental friendliness. Hence the overall …

Non-Precious Metal Catalysts For Oxygen Reduction Reaction In Alkaline Solutions, Zhewen Yin

USF Tampa Graduate Theses and Dissertations

Mesoporous WO3 powders were prepared via sol-gel processing synthesis using nonionic surfactant Pluronic (P-123) as the template. The influences of heating temperature on the pore structure and properties of WO3 powders were investigated. Three kinds of modifications were compared and evaluated after finding out the best heating condition. Different amount of lanthanum was doped into mesoporous WO3 to improve its Oxygen Reduction Reaction (ORR) activity. Several factors contributing to the increase of catalytic performance were discussed. Vulcan carbon powder was also used as a support to increase the catalysts’ electrical conductivity as well as dispersity. The component, microstructure and specific …

Corrosion Performance Of Zirconium-Based Passivations On Electroplated Zinc Nickel, Madison Morgan Reed

Masters Theses

“Performance requirements for Department of Defense (DoD) electrical components include corrosion and electrical contact resistance. Historically, electroplated cadmium with a chromate conversion coating (CrCC) has been used to meet corrosion and contact resistance standards. However, replacements are needed for these materials because they are toxic and carcinogenic. Electroplated γ-ZnNi has been identified as an acceptable alternative to Cd. This study evaluated commercially available Zr-based thin films and sealers as passivations for potential replacement of CrCCs. Ten different passivations were tested and compared with bare γ-ZnNi. X-Bond and Zircobond passivations were found to provide some improvement to the bare ZnNi corrosion …

Controlled Electrochemical Reduction Of Gold And Palladium Metal Precursors In Polyaniline, Nicole Goodwin

UNLV Theses, Dissertations, Professional Papers, and Capstones

Polyaniline (PANI) has been extensively studied due to its unique electrochemical properties. The conjugated polymer is conductive with high chemical stability below 100°C, mechanical strength, and large surface area. The applications of PANI have included chemical sensing, corrosion inhibition coatings, light emitting diode and as a substrate for metal composite catalysts. Both chemical and electrochemical methods have been developed and utilized in the synthesis of PANI/metal composites. The simultaneous reduction of aniline and metal precursor produces a composite of PANI encapsulated metal, reducing the active surface area available for catalysis. Alternatively, chemical reduction of the metal precursor into preformed PANI …

Graphite And Graphene-Oxide Based Pgm-Free Model Catalysts For The Oxygen Reduction Reaction, Joseph Henry Dumont

Nanoscience and Microsystems ETDs

The world currently relies heavily on fossil fuels such as coal, oil, and natural gas for its energy. Fossil fuels are non-renewable, that is, they draw on finite resources that will eventually dwindle, becoming too expensive or too environmentally damaging to retrieve. One alternative source of energy are fuel cells, electrochemical devices that convert chemical energy to cleanly and efficiently produce electricity. They can be used in a wide range of applications, including transportation, stationary, portable and emergency power sources. Their development has been slowed by the high cost of PGM electrocatalysts needed at both electrodes as well as sluggish …

Processing-Property-Structure Relationships Of Carbonaceous Materials Derived From Renewable Lignin Products, Valerie García-Negrón

Masters Theses

Efforts to effectively use lignin, a by-product of paper and biofuels production, have been carried out for several decades. This renewable resource has potential for use as a carbonaceous material due to its aromatic structure and high carbon content, reminiscent of graphite. The search for new carbon-based materials is extremely active, because they are necessary components in many applications, such as energy storage, electronics, catalysis, and lubricants. Traditional carbon-based materials are derived or mined from petroleum or coal, thus, contributing to pollution, national security risks, and anthropogenic climate change. Lignin, a carbon-rich component found in the tissues of vascular plants, …

Corrosion Of Aluminum Current Collector In Cost Effective Rechargeable Lithium-Ion Batteries, Shengyi Li

Theses and Dissertations

Rechargeable lithium ion batteries (LIB) have been widely used as commercial energy storage systems for portable equipment, electronic devices and high power applications (e.g. electronic vehicles). One issue with the commercialized LIB is that expensive, highly toxic and flammable organic solvents are used in the electrolyte and the fabrication process of electrodes. The toxic organic based solvents increase the production cost and lead to significant safety concerns in the event of a battery overcharge or short circuit. The recent development of “green manufacturing” technology allows manufacturers to replace the organic solvents used in the cathode coating process by aqueous based …

Tin Nanoparticles Encapsulated In Hollow Tio2 Spheres As High Performance Anode Materials For Li-Ion Batteries, Xiang Pan

Theses and Dissertations

Tin, an anode material with a high capacity for lithium-ion batteries, has poor cyclic performance because of the high volume expansion upon lithiation. Based on a literature review of the applications of lithium-ion batteries and current research progress of the tin-based anode materials for lithium-ion batteries, we developed a method to synthesize hollow TiO2 spheres with tin nanoparticles anchored on the inner surface of the TiO2 shell. Such a unique tin/TiO2 composite alleviates the volume change of tin–based anode materials in charge-discharge processes. SnCl2·2H2O (Tin (II) chloride dihydrate) and titanium (IV) isopropoxide (TIPT) were used as the Sn source and …

Synthesis, Characterization, And Electrochemical Properties Of Polyaniline Thin Films, Soukaina Rami

USF Tampa Graduate Theses and Dissertations

Conjugated polymers have been used in various applications (battery, supercapacitor, electromagnetic shielding, chemical sensor, biosensor, nanocomposite, light-emitting-diode, electrochromic display etc.) due to their excellent conductivity, electrochemical and optical properties, and low cost. Polyaniline has attracted the researchers from all disciplines of science, engineering, and industry due to its redox properties, environmental stability, conductivity, and optical properties. Moreover, it is a polymer with fast electroactive switching and reversible properties displayed at low potential, which is an important feature in many applications. The thin oriented polyaniline films have been fabricated using self-assembly, Langmuir-Blodgett, in-situ self-assembly, layer-by-layer, and electrochemical technique. The focus of …

Molecular Dynamics (Md) Study On The Electrochemical Properties Of Electrolytes In Lithium-Ion Battery (Lib) Applications, Negin Salami

Theses and Dissertations

While the high energy density and the power along with longer cycle life and less requirements of maintenance distinguish the rechargeable lithium-ion batteries (LIBs) from other energy storage devices, development of an electrolyte of LIBs with optimized properties still constitutes a challenge towards next-generation LIB systems with robust electrochemical performance. The electrolytes serve as the medium to provide ionic conduction path between the electrodes as their basic function. Conductivity of the solutions are mainly affected by their transport properties and the electrolyte electrode/separator interfacial phenomena. Although many contributions on thermodynamic properties of the electrolytes consist of alkyl carbonates mixed with …

The Development And Biocompatibility Of Low Temperature Co-Fired Ceramic (Ltcc) For Microfluidic And Biosensor Applications, Jin Luo

Theses and Dissertations--Chemical and Materials Engineering

Low temperature co-fired ceramic (LTCC) electronic packaging materials are applied for their electrical and mechanical properties, high reliability, chemical stability and ease of fabrication. Three dimensional features can also be prepared allowing integration of microfluidic channels and cavities inside LTCC modules. Mechanical, optical, electrical, microfluidic functions have been realized in single LTCC modules. For these reasons LTCC is attractive for biomedical microfluidics and Lab-on-a-Chip systems. However, commercial LTCC systems, optimized for microelectrics applications, have unknown cytocompatibility, and are not compatible with common surface functionalization chemistries.

The first goal of this work is to develop biocompatible LTCC materials for biomedical applications. …

The Effect Of The Environment On The Corrosion Products And Corrosion Rates On Gas Transmission Pipelines, Brent Sherar

Electronic Thesis and Dissertation Repository

This thesis reports a series of investigations examining external corrosion processes along gas transmission pipelines. TransCanada PipeLines Ltd. (TCPL) has developed six proposed corrosion scenarios to describe external pipeline corrosion, based primarily on corrosion products and corrosion rates (CRs) observed at field sites. The six proposed corrosion scenarios can be divided into two groups: abiotic and biotic. The three abiotic corrosion scenarios are (1) anaerobic corrosion, (2) aerobic corrosion, and (3) anaerobic corrosion turning aerobic; while (4) anaerobic corrosion with microbial effects, (5) aerobic corrosion turning anaerobic with microbial effects, and (6) anaerobic corrosion with microbial effects turning aerobic comprise …

Electrolytic Refining Of Copper By The Series System, Jerome Yopps

Bachelors Theses and Reports, 1928 - 1970

The purpose of this thesis investigation was to determine the characteristics of the series system of electrolytic refining of copper.

The Theory Of Alloy Deposition And The Effect Of A Rotating Cathode Upon Such Deposition, With Special Attention To The Possibility Of Depositing Sterling Silver, Kenneth J. Stodden

Bachelors Theses and Reports, 1928 - 1970

In the past few years a great deal of atten­tion has been given to the electrodeposition of alloys. For the main part, this investigation has been of scien­tific interest only; but in a few instances, such work has attained commercial importance.