Engineering Commons^™

Ethylbenzene Production Case Study And Optimization, Brandon Borek

Honors Theses

The objective of this project was to investigate the process of producing ethylbenzene from the liquid-phase reaction of ethylene and benzene and perform parametric and topological optimizations to increase the net present value of the production facility. To do so, the base case conditions of the process were modeled and quantified economically followed by an investigation into the existing process to determine conditions that could be altered to improve the economic viability of the project. After optimizing the parametric conditions and topology of the process, the net present value of the project was increased by 305 million dollars to 191 …

Design Of An Undergraduate Laboratory Experiment Utilizing A Stirred-Tank, Jacketed Bioreactor, Brennen Middleton

Honors Theses

Bioreactors are utilized in many industries, such as the food, alternative fuel, and pharmaceutical industries, to design and manufacture products. Unlike the similar chemical batch reactors utilized in many chemical processing facilities, bioreactor utilization requires engineers to consider a wider range of operating conditions and parameters. This results in a more complex reaction system and controls network. Due to this, it is imperative for chemical and biomedical engineering students to not only understand the theory surrounding these reactor systems, but also understand how to properly design and perform operating procedures with these systems. Thus, it was determined to create an …

Design, Analysis, And Optimization Of A Process To Produce Dimethyl Ether From Methanol, Thomas Mathwig

Honors Theses

The company that the engineering team works for is facing a contract loss with one of its customers of methanol. To avoid economic losses, a process has been proposed for converting the unused methanol to dimethyl ether (DME) through a dehydration reaction. After a preliminary simulation of the base case and optimization of the distillation column, an Equivalent Annual Operating Cost (EAOC) of $140,000 was calculated for the column. The EAOC was the sum of the annualized capital investment and the annual operating cost. Determining the process to be worth pursuing, a Toller was brought in to provide rental equipment …

Design Of A Full-Scale Plant For Plastic Pyrolysis, Hannah Sargent

Honors Theses

With over thirty million tons of plastic accumulating in the United States every year, the need for an environmentally safe means of disposal is increasing. Only ten percent of this plastic is recycled while the majority is disposed of via landfill. With recent advances in pyrolysis research, a permanent solution is presented. By creating a pyrolysis plant, not only could billions of pounds of plastic be prevented from contributing to landfills, but also be converted to oil resulting in an environmentally beneficial and lucrative solution to plastic waste.

Controlling The Orientation Of Fluorescent Dyes Using External Electric Fields, Henry J. Kantrow

Honors Theses

No abstract provided.

Evaluation Of Vertical And Horizontal Wells For Utilization In Carbon Sequestration, Michael R. Bohnet

Honors Theses

No abstract provided.

An Investigation Of The Airborne Particulate Matter Related Health Hazards Present In Makerspaces, Justin Keller

Honors Theses

Airborne particulate matter poses several health hazards ranging from pulmonary inflammation to cardiovascular disease. Particulate matter is produced through many fabrication processes common to makerspaces, such as 3D printing and laser cutting. The danger of these particles is worsened when makerspaces are retrofitted into spaces not designed with good ventilation or safety controls, such as libraries and public schools. This thesis evaluates the relationship between makerspaces and hazardous particle generation with both continuous and motion sensor controlled ventilation, showing that the latter creates unsafe working conditions. Both observational and controlled studies were conducted in Bucknell’s Mooney Lab makerspace monitoring particle …

Assessing The Impact Of Block-Selective Homopolymers On The Diffusion Of Payload Through Polymeric Organogels, Ian Coates

Honors Theses

Styrenic polymer gels have received recent attention for their application in transdermal patches due to their unique properties. Previous research in the pharmaceutical industry has identified that polymeric gels, specifically styrenic gels, have the potential to encompass multiple functions of the transdermal delivery patch including controlling mechanical and delivery properties. To tailor styrenic gels either the gel nanostructure or the drug complex can be controlled. Specifically, this thesis investigated the effect of gel nanostructure in an attempt to control the gel diffusivity and mechanical properties. To control gel nanostructure a phase selective styrene homopolymer was used at varying concentrations. It …

Heavy Metals Found In Juul's Electronic Cigarettes, Joshua F. Gesselberty

Honors Theses

Electronic cigarettes better known as e-cigarettes have been consistently rising in popularity with new products entering the market daily. E-cigarettes function by vaporizing a liquid composed of propylene glycol, glycerin, benzoic acid, nicotine, and flavor additives with the use of a metallic heating element. This vapor produced is then inhaled by the user. The composition of this liquid is critical to discovering the possible health effects.

This study investigates the presence and concentrations of heavy metals in the e-liquid before and after vaping. An ICP-MS was used because of its ability to scan several metals rapidly and its high sensitivity. …

Assessing Solvent Viscosity Impact On The Physical Characteristics Of Polymeric Organogels, Cameron Hong

Honors Theses

Traditionally, studies of polymeric organogels focus on the impact of polymer factors (e.g., molecular weight and polymer concentration) on the gels’ mechanical and transport properties. Alternatively, this study seeks to assess the impact of altering solvent viscosity, while holding polymer factors constant. The gels in this study were composed of different viscosity mineral oils, styrene-ethylene-butylene-styrene (SEBS) triblock copolymer as a gelator, and oleic acid (OA) as a model drug. Samples were formulated to have 6.5, 11.2, and 15.7 wt% SEBS copolymer for each mineral oil, varying in viscosity from ≈30 mPa*s to ≈500 mPa*s. Uniaxial mechanical testing was performed to …

Determination Of Hydrogel Degradation By Passive Mechanical Testing, Avery Rosh-Gorsky

Honors Theses

This paper details a new technique to measure the mechanical properties of ETTMP PEGDA hydrogels using Hertz Contact Theory and simultaneously analyze both the model drug release and gel erosion in situ. This method involves curing a drug loaded hydrogel in a standard cuvette and placing a glass bead and phosphate buffer solution (PBS). Over time, the cross-linked network of the hydrogel breaks down, and, as a result, the ball sinks into the hydrogel. This method provides a macroscopic and inexpensive way to continuously and passively measure properties of the hydrogel as the hydrogel degrades. By plotting both the …

Comparative Analysis Of Simulation Models Of The Production Of Ethylbenzene, Osariemen Imafidon

Honors Theses

Process Engineering is all about making sure a raw material can become the desired product with as little variation as possible, while achieving the customer's specifications. Many equipment used for chemical processes cannot be physically inspected during operation at steady state, hence, the need for simulation software. The objective of this study was to compare the results of three different simulation packages to evaluate their efficacy within process design.

This study focused on the economic analysis of the production of Ethylbenzene using various models. The base case variables were inputted into each model to simulate the calculations for a fully …

Ultrasound-Assisted Post-Pyrolysis Magnetization Of Microporous Biochar For Effective Removal Of Heavy Metals, Ronish Shrestha

Honors Theses

Low cost and efficient adsorption of heavy metals from wastewater and thorough removal of adsorbent after water treatment have become the two essential needs for the commercial use of any adsorbent. Biochar (BC), the solid byproduct of pyrolysis with microporous carbonaceous structure, has been increasingly recognized as an efficient adsorbent for a vast number of pollutants. Magnetization, though eases the separation and reuse of BC, significantly reduces its adsorption capacity to a comparatively much higher extent. In this study, a hybrid post-pyrolysis magnetization was developed which sustained and even significantly increased the adsorption capacity of biochar. The process included i) …

Comparative Analysis Of The Results From The Ideal Gas Assumptions With More Rigorous Calculations From Pro/Ii Of The Production Of Pharmaceutical Grade Acetone, Soibifaa Frank-Briggs

Honors Theses

The Chemical engineering team was assigned by Landshark Inc to investigate the production of 30,000 tonnes/yr of pharmaceutical-grade acetone with a purity of 99.9 wt.% from the dehydrogenation of isopropanol (IPA). The team was tasked with determining the necessary process and unit operation criteria to ensure the economic feasibility of the proposed plant.

The major goal of this thesis is to provide a data comparison of the reactor in acetone production process when designed in Microsoft Excel and Pro/II. The first part of this thesis will introduce the base case briefly, transition into engineering optimizations and show the results found …

Investigating The Effect Of Hydrophilic Block Length On The Co-Assembly Behavior Of Amphiphilic Triblock Copolymers, Alexandra M. Garrett

Honors Theses

Polymer vesicles and micelles have been of interest in the scientific community for the past few decades due to potential biomedical applications in areas such as drug delivery, nanoreactors, and biosensing. Polymer vesicles and micelles are formed through the self-assembly of amphiphilic block copolymers. The objective of this project is to gain a better understanding of the influence of hydrophilic block copolymer length and composition in controlling the resulting morphologies from the co-assembly of triblock copolymers. First, a hydrophobic block composed of poly(methyl acrylate) was synthesized using reversible addition-fragmentation chain-transfer (RAFT) polymerization mediated by a difunctional chain-transfer agent. The block …

Synthesizing And Modeling The Optical Properties Of Silica Aerogel, Hannah Margavio

Honors Theses

Silica aerogel has attracted the attention of researchers for decades for its applications in insulation materials, storage, and solar-thermal devices. The appeal surrounding silica aerogel is attributed to its unique combination of physical and chemical properties. Silica aerogel is a highly porous, optically transparent nano-polymer with a low thermal conductivity. Additionally, the material boasts a super-low density, high specific surface area, and low dielectric constant. The following report proposes a viable method of synthesizing polyvinylpolymethylsilane (PVPMS) aerogel as well as a model for determining the optical performance of TMOS aerogel by determining its radiative properties. First, the report will explore …

Paper Recycling Fiber Recapture, Abigail Cortright

Honors Theses

The goal of the Yoda Chemical Company Paper Recycling Fiber Recapture project and subsequent report was to identify and recommend plant optimization opportunities associated with the potential recovery of five waste streams. Additionally, an analysis of the upgrade’s design was completed in order to determine the economic viability of fiber recapture. Beginning the analysis, the five waste streams were identified and analyzed. The waste streams include the top liner, back liner, and filler liner primary cleaner rejects on the K1 machine, the common rejects from under the K3 paper machine, and the tertiary cleaner rejects from stock preparation.

Two different …

Comparison Of Pretreatment Methods For The Production Of Ethanol, Emily Schulte

Honors Theses

Bioethanol provides a great alternative to regular ethanol sources because it uses secondary substrates that are byproducts of other industries, rather than substrates that compete with food products. The technology is available for industrial bioethanol production, but the production costs just aren’t competitive enough with traditional ethanol production. The goal of this project was not to prepare a proposal for a bio-ethanol plant with all of the associated costs and financial calculations, but rather to provide a direct comparison of two pretreatment methods to highlight which factors could make one method less costly than the other. Pretreatment is a critical …

Bio-Mass To Bio-Oil: Direct Conversion Vs Companion Coal Gasification, Gabriel Hayes

Honors Theses

Biomass is produced in agriculture and forestry, and can be converted to use as a fuel substitute for petroleum. Direct conversion of biomass to bio-oil is conventionally accomplished with a process called fast pyrolysis, in which the biomass is heated to promote the chemical breakdown of its components. This produces some condensable vapors which, when condensed, yield bio-oil. Such a process was compared to a process that gains heat from companion coal gasification instead of traditional heating media such as heated sand. The conversions were then compared to determine the more cost-effective method for producing bio-oil. Additional parameters investigated include …

Development Of A Flexible Printed Paper-Based Battery, Justone Crosby

Honors Theses

Market demand for flexible electronics continues to grow, which, in turn, increases the demand for flexible energy storage devices. There are several types of energy storage devices available, including the alkaline (Zn-MnO₂) battery, which is the subject of this project. This project's objective was to develop a flexible, printed paper-based battery, which may be a sustainable solution to the increasing market demand. This device is low-cost and can be manufactured commercially using a scalable process.

The proposed device is an alkaline flexible cell, whose components can be printed onto paper. This alkaline system includes a zinc-based negative electrode …

Steam Valve Thermo-Performance Analysis, Turner Slaughter

Honors Theses

Steam leaks occur in aging power systems due to heat energy loss in the valves of that system. A model was developed and programmed using Excel to determine the amount of heat energy lost in an aging power plant steam pipe valve system. This model was tested using data from an existing model called PEPSE. The PEPSE model determined the estimated energy that was lost due to seal leakage and general valve degradation. The energy from the steam was quantified using downstream temperature measurement data that was processed with multiple calculation methods to ensure accuracy in the model. The excel …

Steam Valve Thermo-Performance Analysis, Benjamin Evans

Honors Theses

Steam leaks occur in aging power systems due to heat energy loss in the valves of that system. A model was developed to determine the amount of heat energy lost in Donald C. Cook Nuclear Power Plant’s steam pipe valve system. Several methods were used to determine the mass flow rate and used to model the system in PEPSE. The PEPSE model determined the estimated energy that was lost due to seal leakage and general valve degradation. A program was created for use of plant employees to easily calculate the lost generation in MWe due to these leaks using the …

Synthesis Of Lamno3 & Ceo2-Mnox Nanocrystals For Selective Catalytic Reduction, Joseph Lane

Honors Theses

No abstract provided.

Why Do I Have To Know This? Engineering In A Globalized Society, Caleb Cunningham

Honors Theses

Through a pilot comparative study, this thesis examines the problem-solving of chemical engineering students and chemical engineering faculty. Specifically, the thesis examines the extent to which individuals include global factors (cultural, social, environmental, and economic) into their engineering solutions as specified by ABET. Several hypotheses were investigated in this pilot study: (i) having a study abroad experience would increase the likelihood that participants included the global factors of interest, (ii) the type (PUI, Research Intensive, Unique) of institution students attended would impact how individuals approached the problem, (iii) students with similar career aspirations would approach the problems similarly, (iv) having …

Aqueous And Oil Products From Hydrothermal Liquefaction Of Manure Digestate, Kenzie Burns

Honors Theses

Hydrothermal liquefaction is a promising thermochemical waste-to-energy (WtE) technology for conversion of wet biomasses, such as manure and digested manure, into value-added products, namely energy-rich biofuel and a nutrient-rich aqueous product. WtE technologies can address environmental issues relating to overproduction of organic wastes and increasing dependence on fossil fuels, which leads to climate change. HTL has not been implemented on a commercial scale, in part due to the uncertainty regarding specific reaction pathways for different feedstocks and ideal conditions for production of the most valuable products.

This research investigates the compositions of the aqueous and oil products from HTL of …

The Ability Of Β-Hairpin Peptides To Function As Degradation-Resistant, Cell-Penetrating Peptides And Their Potential As Proteolysis Targeted Chimeras, Jeffery C. Anderson

Honors Theses

No abstract provided.

Syrup Process Optimization, Anelis Susana Chiluisa Calvache

Honors Theses

The purpose of this project involves the optimization of a marshmallow syrup process, sponsored by the owners of the line, the Kellogg Company was the sponsor. This report shows the work that was done for the period of three months, and covers the objective of the project, as well as the problem statement. The Kellogg Company currently produces a Syrup as an ingredient in the production of several cereal bars. The process is divided in four sections: Gelling Mix Tank, Syrup Mix Tank, Syrup Cool Tank and Syrup Use Tank. The entire process itself takes around 80 to 120 minutes …

Equivalent Annual Operating Cost Of Reactors In A Discrete Optimized Styrene Process, S Arizona Morgan-Harris

Honors Theses

Beginning in the fall semester, I was a member of a team that simulated and optimized a styrene production process in Microsoft Excel. After the base case was simulated, parametric and topological optimizations were completed. The optimizations had to be completed in a certain order that starts with the reactor section, then move to the separation section, heat recovery section, heating/cooling utilities section, and ends with the water and effluent treatment section. During this project, the first three sections were explored. Optimizing the base case was completed by making these changes to see how they increased the net present value …

Investigation Of Fouling Mechanisms On Ion Exchange Membranes During Electrolytic Separations, Matthew James Edwards

Honors Theses

The global water crisis is a major problem in our developing world due to the increasing growth of our global population, the depletion of natural water resources, and the continuing contamination of existing water resources as a result of industrialization. Membrane separation is a potential solution for these issues. Electrodialysis (ED) is a separation process which employs membranes to separate inorganic and organic substances. This study investigated how different fouling agents influenced membrane surface characteristic and separation efficiency within an electrodialysis system. While applicable for waste water, this study focuses on model salt water solutions with various fouling agents added …

Replacement Of A Liquid Filling System For Corrosive Materials, William Breining

Honors Theses

An aging liquid filling system in contact with highly corrosive materials required replacement to protect personnel and surrounding equipment. The current system was investigated to identify areas where efficiency, safety, and productivity could be improved. Several competing solutions, including fillers and bulk chemical storage, were determined along with the corresponding economic and safety studies. The completed study provides information for filler and storage options and provides the necessary legwork for purchase of a replacement system.