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Full-Text Articles in Engineering

Additively Manufactured Polymeric Surface-Based Lattice Structures For Vibration Attenuation, Imabin Kelvin Ekpelu Jan 2023

Additively Manufactured Polymeric Surface-Based Lattice Structures For Vibration Attenuation, Imabin Kelvin Ekpelu

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The focus of this study was to select triply periodic minimal surface (TPMS) structures made of 3D-printed polymers. The primary variables in this study were: TPMS shape, lattice volume ratio, and lattice material. Vibration absorption was characterized by damping ratio via transmissibility at the system’s natural frequency. The vibration testing was performed using an electro-dynamic shaker, a known mass, an input/control accelerometer, and an output/response accelerometer. The 3D-printed absorber/lattice was mounted to the shaker baseplate and a mass will be mounted on top of the absorber. One accelerometer will be mounted to the shaker baseplate and the other will be …


Icing Mitigation Via High-Pressure Membrane Dehumidification In An Aircraft Thermal Management, Danielle D. Hollon Jan 2023

Icing Mitigation Via High-Pressure Membrane Dehumidification In An Aircraft Thermal Management, Danielle D. Hollon

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Icing, or the formation of ice from water via freezing or water vapor via desublimation, is a phenomenon that commonly occurs within air cycle-based refrigeration systems and requires thermal control that limits system performance. In aircraft applications icing frequently occurs in the heat exchangers and turbine(s) that are part of the air cycle machine, the refrigeration unit of the environmental control system. Traditionally, water vapor is removed from an air cycle machine via condensing in a heat exchanger and subsequent high-pressure water separation. This approach is not capable of removing all of the vapor present at low altitude conditions, corresponding …


Behavior Of 3d Printed Polymeric Triply Periodic Minimal Surface (Tpms) Cellular Structures Under Low Velocity Impact Loads, Jesse James Leiffer Jan 2022

Behavior Of 3d Printed Polymeric Triply Periodic Minimal Surface (Tpms) Cellular Structures Under Low Velocity Impact Loads, Jesse James Leiffer

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Surface-based lattice structures such as triply periodic minimal surface (TPMS) lattices are lightweight structures that are widely being investigated for applications in automotive, aerospace, military, railway, and naval structures. Due to the recent advent of three-dimensional (3D) printing (3DP) technologies, architected cellular materials such as surface- or strut-based periodic lattice cell structures have emerged as a unique class of lightweight metamaterials. These materials possess enhanced strength to weight ratio, high stiffness, exceptional capabilities in reducing noise and vibration, insulating heat, and effective impact energy absorption. Understanding the impact behavior of such materials are important so that they can be reliably …


Modeling The Tribo-Dynamic Behavior Of Roller Contact, Ali Kolivand Jan 2022

Modeling The Tribo-Dynamic Behavior Of Roller Contact, Ali Kolivand

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This study proposes dynamic modeling of lubricated rolling contact and a numerical sub-model for fatigue life prediction of rollers under starved lubrication conditions. Excitation caused by surface defects in rolling disks is numerically calculated and used as a metric in predicting surface pitting failure occurrence. Surface topography of mating surfaces is used as input to the model for determining maximum acceleration, approach velocity, and approach distance of rollers in presence of pits (defects). Resultant bearing force, contacting force versus approach distance are generated and compared for different pit sizes, developing an accurate tool for design purposes. Maximum acceleration and displacement …


Simulation Of Residual Stress Generation In Additive Manufacturing Of Complex Lattice Geometries, Katie Sue Bruggeman Jan 2022

Simulation Of Residual Stress Generation In Additive Manufacturing Of Complex Lattice Geometries, Katie Sue Bruggeman

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Residual stresses developed during additive manufacturing (AM) can influence the mechanical performance of structural components in their intended applications. In this study, thermomechanical residual stress simulations of the laser powder bed fusion (LPBF) process are conducted for both simplified (plate and cube-shaped) geometries as well as five complex lattice geometries fabricated with Inconel 718. These simulations are conducted with the commercial software package Simufact Additive©, which uses a non-linear finite element analysis and layer-by-layer averaging approach in determining residual stresses. To verify the efficacy of the Simufact Additive© simulations, numerical results for the plate and cube-shape geometries are analyzed for …


Demonstration Of High-Temperature Operation Of Beta-Gallium Oxide (Β-Ga2o3) Metal-Oxide-Semiconductor Field Effect Transistors (Mosfet) With Electrostatic Model In Comsol, Nicholas Paul Sepelak Jan 2022

Demonstration Of High-Temperature Operation Of Beta-Gallium Oxide (Β-Ga2o3) Metal-Oxide-Semiconductor Field Effect Transistors (Mosfet) With Electrostatic Model In Comsol, Nicholas Paul Sepelak

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β-Ga2O3 is a robust semiconductor material set with a large band gap of ~4.8 eV, low intrinsic carrier concentration, and high melting point that offers a stable platform for operating electronic devices at high temperatures and extreme environments. The first half of this thesis will cover the fabrication of a fixture and packaging to test electronic components at high temperatures. Then it will highlight the characterization of β-Ga2O3 field effect transistors from room temperature (RT) up to 500 °C. The devices, fabricated with Ni/Au and Al2O3 gate metal-oxide-semiconductor (MOS), demonstrate stable operation up to 500 oC. The tested device shows …


Printing, Characterization, And Mechanical Testing Of Additively Manufactured Refractory Metal Alloys, Brianna M. Sexton Jan 2022

Printing, Characterization, And Mechanical Testing Of Additively Manufactured Refractory Metal Alloys, Brianna M. Sexton

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Refractory metal alloys in the tungsten molybdenum rhenium ternary system were additively manufactured using laser power bed fusion. Four ternary alloys with varying concentrations of tungsten, molybdenum, and rhenium were manufactured and manufactured again with an addition of 1 wt% hafnium carbide. Samples were heat treated to heal cracks, reduce porosity, and reduce inhomogeneity. Material microstructure was characterized before and after heat treatment using microscopy, energy dispersive x-ray spectroscopy, and electron backscatter diffraction mapping. Mechanical testing was conducted on both three-point bend specimens and compression specimens, resulting in maximum bending strengths of 677.86 MPa, and maximum compression 0.2% yield strengths …


Molecular Dynamics Simulation Study Of A Polymer Droplet Transport Over An Array Of Spherical Nanoparticles, Anish Thomas Jan 2022

Molecular Dynamics Simulation Study Of A Polymer Droplet Transport Over An Array Of Spherical Nanoparticles, Anish Thomas

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This study uses molecular dynamics simulations to evaluate the dynamic behavior of a partially wetting polymer droplet driven over a nanostructured interface. We consider the bead-spring model to represent a polymeric liquid that partially wets a rough surface composed of a periodic array of spherical particles. Results show that at sufficiently small values of external force, the droplet remains pinned at the particle's surface, whereas above the threshold its motion consists of alternating periods of pinning and rapid displacements between neighboring particles. The latter process involves large periodic variation of the advancing and receding contact angles due to the attachment …


Vibration Bending Fatigue Analysis Of Additively Repaired Ti-6al-4v Airfoil Blades, Lucas Jordan Smith Jan 2022

Vibration Bending Fatigue Analysis Of Additively Repaired Ti-6al-4v Airfoil Blades, Lucas Jordan Smith

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Repairing airfoil blades is necessary to extend the life of turbine engines. Directed energy deposition (DED) additive manufacturing (AM) provides the ability to add material at a specific location on an existing component. In this work, AM repairs on Ti-6Al-4V airfoil blades were analyzed to determine what effect the repair will have on the blade performance in high cycle vibration fatigue testing. Targeted sections were cut out of airfoil blades near high stress locations and repaired using DED. To understand the defects that arose with this type of repair, computed tomography imaging was used to quantify the defects from the …


Further Exploration Of Optical/Thermal Interaction Effects On High-Power Laser System Performance And Optimization Through Multiphysics System-Level Modeling, Nathaniel J. Butt Jan 2022

Further Exploration Of Optical/Thermal Interaction Effects On High-Power Laser System Performance And Optimization Through Multiphysics System-Level Modeling, Nathaniel J. Butt

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High-power laser systems (HPLS) have wide-ranging applications in many prominent areas. HPLS use laser diodes to pump fiber gain media. Understanding the functionality of both components is critical for achieving effective HPLS operation. System optical efficiency is a function of diode junction temperature. As junction temperature changes, the wavelength spectrum of the diode output shifts causing optical power losses in the fiber gain media. Optical/thermal interactions of the dynamically coupled laser diodes and fiber gain media are not fully understood. A system level modeling approach considering the interactions between optical performance and component temperature is necessary. Four distinct models were …


Design Of A Surrogate Hypersonic Inlet For The Hifire-6 Configuration, Joseph W. Mileski Jan 2022

Design Of A Surrogate Hypersonic Inlet For The Hifire-6 Configuration, Joseph W. Mileski

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Shock wave-boundary layer interactions can significantly impact the operability of high-speed inlets by inducing flow separation. This flow separation is difficult to visualize in three-dimensional, inward-turning inlets because of the curved surfaces that form their internal flow paths. To remedy this challenge, a surrogate test article was created. Using the results from a previously completed Computational Fluid Dynamic (CFD) analysis of the HIFiRE-6, a surrogate inlet with a rectangular isolator section was streamline-traced, allowing for the use of schlieren imagery to capture the separation bubble. This thesis discusses the process of developing the test article. Experimental results from a planned …


Development Of A Combined Thermal Management And Power Generation System Using A Multi-Mode Rankine Cycle, Nathaniel M. Payne Jan 2021

Development Of A Combined Thermal Management And Power Generation System Using A Multi-Mode Rankine Cycle, Nathaniel M. Payne

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Two sub-systems that present a significant challenge in the development of high performance air vehicle exceeding speeds of Mach 5 are the power generation and thermal management sub-systems. The air friction experienced at high speeds, particularly around the engine, generates large thermal loads that need to be managed. In addition, traditional jet engines do not operate at speeds greater than Mach 3, therefore eliminating the possibility of a rotating power generator. A multi-mode water-based Rankine cycle is an innovative method to address both of these constraints of generating power and providing cooling. Implementing a Rankine cycle-based system allows for the …


Development Of A Computer Model To Simulate Battery Performance For Use In Renewable Energy Simulations, Arjun Sundararajan Jan 2021

Development Of A Computer Model To Simulate Battery Performance For Use In Renewable Energy Simulations, Arjun Sundararajan

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Renewable and clean energy has been the driving force behind the booming storage industry. The need for producing energy from clean and quickly replenishable energy sources has never been as high as it is now. However, renewable energy only supplies a little over a quarter of the world’s electricity needs and much less of the world’s total energy requirements. One reason is the intermittent nature of renewable energy. Inexpensive and convenient storage technologies are required to solve this issue. It is believed that batteries offer the most viable solution to conquer the problem of renewable energy intermittency. To aid the …


Effect Of Cloud Cover On Optimum Orientations Of Fixed Solar Panels For Maximum Yearly Energy Collection, Prethew Prasad Jan 2021

Effect Of Cloud Cover On Optimum Orientations Of Fixed Solar Panels For Maximum Yearly Energy Collection, Prethew Prasad

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The amount of cloud cover present in the sky is a significant factor when determining the solar radiation impinging on a solar panel. The optimum tilt required to achieve maximum energy impingement on a surface is also influenced by the amount of cloud cover. This work presents a method for determining the optimum tilt angle for a fixed solar panel when a set amount of cloud cover is present in the sky. Fixed tilt angles that have the most incident solar energy over the course of a year as a function of cloud cover, latitude, and azimuthal angle orientation are …


Development Of A Robust And Tunable Aircraft Guidance Algorithm, Jacob R. Spangenberg Jan 2021

Development Of A Robust And Tunable Aircraft Guidance Algorithm, Jacob R. Spangenberg

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A set of guidance control laws is developed for application to a reduced order dynamic aircraft model. A feedback control formulation utilizing a linear quadratic regulator (LQR) is developed, together with methods for easing the design burden associated with gain tuning. Metrics are developed to assess the stability margin of the controller over the full flight envelope of a notional unmanned aerial vehicle (UAV) model. A feedforward control path is then added to the architecture. The performance of the guidance control laws is assessed through time domain step response metrics as well as through execution of a design mission. The …


Utilizing Rotational Energy In Wind Turbine Blades With The Flywheel Mechanism And Predicting The Power Output By Neural Networking, Anamika Mishra Jan 2021

Utilizing Rotational Energy In Wind Turbine Blades With The Flywheel Mechanism And Predicting The Power Output By Neural Networking, Anamika Mishra

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As we expand and innovate for better and safer living, there will always be a need for new energy sources. By replacing fossil fuels, renewable energy is becoming a viable option for primary power generation. That is why researchers are turning their attention to renewable energy sources and ways of making the most of them. WIND ENERGY is a promising renewable and clean energy source harvested from the wind which is plentiful on the planet. We already have the technology to harvest it, but the efficiency and power output are not optimal. In this thesis, to enhance the energy harvesting …


Development Of A Robust And Tunable Aircraft Guidance Algorithm, Jacob R. Spangenberg Jan 2021

Development Of A Robust And Tunable Aircraft Guidance Algorithm, Jacob R. Spangenberg

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A set of guidance control laws is developed for application to a reduced order dynamic aircraft model. A feedback control formulation utilizing a linear quadratic regulator (LQR) is developed, together with methods for easing the design burden associated with gain tuning. Metrics are developed to assess the stability margin of the controller over the full flight envelope of a notional unmanned aerial vehicle (UAV) model. A feedforward control path is then added to the architecture. The performance of the guidance control laws is assessed through time domain step response metrics as well as through execution of a design mission. The …


Performance Of A Dual Plane Airfoil Model With Varying Gap, Stagger, And Decalage Using Pressure Measurements And Particle Image Velocimetry, Salome Kenneth Nunes Jan 2021

Performance Of A Dual Plane Airfoil Model With Varying Gap, Stagger, And Decalage Using Pressure Measurements And Particle Image Velocimetry, Salome Kenneth Nunes

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The dual-plane airfoil has been adopted in the design of aircraft wings, wind turbine blades, and propellers. The purpose of this research is to investigate the most important design parameters of a dual-plane airfoil model for the best aerodynamic performance, such as gap, stagger, and decalage. The dual-plane airfoil model was designed using the S826 profile. A mechanical mechanism with electrical actuator control is particularly designed to alter the gap and stagger smoothly, as well as the angle of attack (AOA) for each airfoil. It results in a gap range of 1.38c to 2.17c, a stagger range of -0.75c to …


Contact Fatigue Of Spur Gear Operating Under Starved Lubrication Condition, Aparna Udthala Jan 2021

Contact Fatigue Of Spur Gear Operating Under Starved Lubrication Condition, Aparna Udthala

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This study describes contact fatigue behavior of spur gear contacts operating under mixed elastohydrodynamic condition. The focus is placed on the starvation effect on fatigue crack initiation. With the model, parametric simulations are carried out with different contact parameters. In the process, the lubricant supply is varied to alter the lubrication condition from fully flooded to severely starved circumstance. Multi-axial stress fields induced by surface normal and tangential tractions are evaluated, whose amplitudes and means are used in a multi-axial fatigue criterion to determine the crack initiation life. It is found a lower lubricant viscosity elongates fatigue life when severe …


Computer Modeling Of Solar Thermal System With Underground Storage Tank For Space Heating, Mohammad Yousef Mousa Naser Jan 2021

Computer Modeling Of Solar Thermal System With Underground Storage Tank For Space Heating, Mohammad Yousef Mousa Naser

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Space heating is required in almost every dwelling across the country for different periods of time. The thermal energy needed to meet a heating demand can be supplied using different conventional and/or renewable technologies. Solar energy is one example of a renewable resource that can be used for supplying heating needs. It can be utilized either by using photovoltaic panels to generate electricity, that in turn can be used to operate heaters, or by using solar thermal panels. Solar thermal panels obtain higher operating efficiencies than photovoltaic panels, but solar energy for heating purposes suffers from a mismatch between supply …


Numerical Investigation Of Flow Around A Deformed Vacuum Lighter-Than-Air Vehicle, Jared N. Kerestes Jan 2021

Numerical Investigation Of Flow Around A Deformed Vacuum Lighter-Than-Air Vehicle, Jared N. Kerestes

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This study characterizes the functional dependence of drag on Reynolds number for a deformed vacuum lighter-than-air vehicle. The commercial computational fluid dynamics (CFD) code, FLUENT, is used to preform large eddy simulations (LES) over a range of Reynolds numbers; only Reynolds numbers less than 310,000 are considered. While the overarching goal is drag characterization, general flow-field physics are also discussed, including basic turbulence spectra. All large eddy simulations are preceded by a Reynolds-averaged Navier-Stokes (RANS) simulation using Menter’s shear stress transport (SST) model. The precursor RANS simulation serves to (1) provide realistic initial conditions, (2) decrease the time needed to …


Bayesian Inspired Multi-Fidelity Optimization With Aerodynamic Design, Christopher Corey Fischer Jan 2021

Bayesian Inspired Multi-Fidelity Optimization With Aerodynamic Design, Christopher Corey Fischer

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In most engineering design problems, there exist multiple models of varying fidelities for use in predicting a single system response such as Computational Fluid Dynamics (CFD) models constructed using Potential Flow, Euler equations, or full physics Navier Stokes implementation. Engineering design is constantly pushing the forefront of the field through imposing stricter and more complex constraints on system performance, thus elevating the need for use of high-fidelity models in the design process. Increasing fidelity level often correlates to an increase in cost (financial, computational time, and computational resources). Traditional design processes rely upon low-fidelity models for expedience and resource savings. …


Development And Application Of A Computational Modeling Scheme For Periodic Lattice Structures, Abdalsalam Fadeel Jan 2021

Development And Application Of A Computational Modeling Scheme For Periodic Lattice Structures, Abdalsalam Fadeel

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Sandwich structures are widely used for aerospace, marines and other applications due to their light-weight, strength, and strain energy absorption capability. The cores of the sandwich structure are typically fabricated by using high strength cellular materials such as aluminum and titanium alloys, or polymer foams, and honeycombs. Lattice cell structures (LCS) of different configurations such as body centered cubic (BCC), tetrahedron and pyramidal are being investigated as core material due to their design freedom and periodic nature. Due to the recent advent of additive manufacturing (AM), new research is being sought in the areas of designing and developing application-specific LCS …


Utilizing Rotational Energy In Wind Turbine Blades With The Flywheel Mechanism And Predicting The Power Output By Neural Networking, Anamika Mishra Jan 2021

Utilizing Rotational Energy In Wind Turbine Blades With The Flywheel Mechanism And Predicting The Power Output By Neural Networking, Anamika Mishra

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As we expand and innovate for better and safer living, there will always be a need for new energy sources. By replacing fossil fuels, renewable energy is becoming a viable option for primary power generation. That is why researchers are turning their attention to renewable energy sources and ways of making the most of them. WIND ENERGY is a promising renewable and clean energy source harvested from the wind which is plentiful on the planet. We already have the technology to harvest it, but the efficiency and power output are not optimal. In this thesis, to enhance the energy harvesting …


Correlating In-Situ Monitoring Data With Internal Defects In Laser Powder Bed Fusion Additive Manufacturing, Andrew J. Harvey Jan 2020

Correlating In-Situ Monitoring Data With Internal Defects In Laser Powder Bed Fusion Additive Manufacturing, Andrew J. Harvey

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The presence of defects within laser powder bed fusion (LPBF) parts can lead to reduced mechanical properties and life of components. Because of this, the ability to detect these defects within the parts is critical before the part is subject to its intended loading. Normally the parts are subjected to a quality analysis once they are completed however, this process is typically expensive and time consuming. A solution for these problems is to sense the creation of defects and pores in the parts in-situ, while the part is being fabricated. One proposed method of in-situ monitoring is visible spectroscopy to …


Primary Processing Parameters And Their Influence On Porosity And Fatigue Life Of Additively Manufactured Alloy 718, Luke C. Sheridan Jan 2020

Primary Processing Parameters And Their Influence On Porosity And Fatigue Life Of Additively Manufactured Alloy 718, Luke C. Sheridan

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In many structural applications void-like defects cause significant performance debits which call for component redesign or post-processing to account for or remove the defects. For laser powder bed fusion (LPBF) processes, it has been shown that many of these features and their size and shape characteristics are controllable through LPBF process parameter manipulation. For design efforts, however, it is necessary to understand the direct influences of processing on the formation of porosity and the role that individual pores and porosity distributions have on the properties and performance of AM components. Additionally, design criteria must be established to facilitate implementation of …


The Thermal And Mechanical Characteristics Of Lithiated Peo Lagp Composite Electrolytes, Jacob Michael Denney Jan 2020

The Thermal And Mechanical Characteristics Of Lithiated Peo Lagp Composite Electrolytes, Jacob Michael Denney

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Lithium-ion batteries are part of a multibillion-dollar industry that strives to meet the demands for an increasingly advanced technological future. Flexible batteries can be easily adapted from emerging novel wearable electronics to electrical vehicles and advanced solar panels. Solid-state batteries can greatly reduce the risk of fire or leaking hazardous materials due to puncture. For the development of solid-state flexible lithium based batteries polymer-ceramic composites are attractive electrolyte candidates because of their combined properties, such as electrical, thermal and mechanical properties, that not only overcome limitations from the base materials but may also render some enhanced performances resulting from the …


Thermal Modeling Of Coordinated Multi-Beam Additive Manufacturing, Rachel Elizabeth Evans Jan 2020

Thermal Modeling Of Coordinated Multi-Beam Additive Manufacturing, Rachel Elizabeth Evans

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In additive manufacturing (AM), it is necessary to know the influence of processing parameters in order to have better control over the microstructure and mechanical performance of the part. Laser powder bed fusion (LPBF) is a metal AM process in which thin layers of powdered material are selectively melted to create a three-dimensional structure. This manufacturing process is beneficial for many reasons; however, it is limited by the thermal solidification conditions achievable in the available processing parameter ranges for single-beam processing methods. Therefore, this work investigates the effect of multiple, coordinated heat sources, which are used to strategically modify the …


Defect Modeling And Vibration-Based Bending Fatigue Of Additively Manufactured Inconel 718, Wesley Earl Eldt Jan 2020

Defect Modeling And Vibration-Based Bending Fatigue Of Additively Manufactured Inconel 718, Wesley Earl Eldt

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Additive manufacturing (AM) is convenient for building components with complex features. However, the long-term integrity of these components is uncertain, since AM parts have defects such as pores and rough surfaces. In this work, an analytical model was developed to determine the impact of defects, and a novel bending fatigue test was used to determine the fatigue life of channeled specimens. The analytical model, based off the theory of critical distances, investigates coupled pores and predicts their potential for fatigue failure. This resulted in a maximum allowable pore size and spacing recommendation for coupled defects. Additionally, specimens with through channels …


Optimization Study Of A Combined Wind-Solar Farm For A Specified Demand, Venkat Siddhartha Rama Jan 2020

Optimization Study Of A Combined Wind-Solar Farm For A Specified Demand, Venkat Siddhartha Rama

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At the present time, using wind and solar energy for producing electricity in the United States is becoming cost competitive. According to Lazard’s 2019 [36] levelized cost of energy (LCOE) analysis of a number of energy sources used for producing electricity in the United States, wind and solar are cheaper than natural gas and coal. While capital, maintenance, operation, and fuel costs are included in LCOE numbers, energy source intermittency is not. Intermittency is an important issue with wind and solar energy sources, but not with natural gas or coal energy sources. Combining wind and solar energy sources into one …