Engineering Commons^™

Simplified Cost Models For Underground Mine Evaluation A Handbook For Quick Prefeasibility Cost Estimates - Revised Edition, Thomas W. Camm, Scott A. Stebbins

Mining Engineering

This handbook provides simplified cost models for evaluating underground mines. Regression analysis is used to generate capital and operating cost equations for each model in the form Y = AXB, where Y is the cost estimated and X is the assumed production capacity in tonnes per day. A and B are constants determined by the regression analysis. Equations are developed for operating costs in five subcategories: equipment operation, supplies, hourly labor, administration, and sundries. Subcategories for capital costs are: equipment purchase, preproduction underground excavation, surface facilities, engineering & management, contingency, and working capital. Cost models are developed for eight underground …

Synthesis And Stabilization Of Gold Nanoparticles From Chloride And Cyanide Systems, Kathryn Ariela Bozer

Graduate Theses & Non-Theses

Generating gold nanoparticles (AuNPs) from gold chloride solution by precipitating with compounds can be difficult due to the potentially required high temperatures. Tin chloride can be used to overcome this dilemma. The process that is known to make Purple of Cassius is a method where gold chloride and tin chloride solutions are mixed to form AuNPs and tin oxide precipitate. However, it is modified by adding hydrazine to resolubilize the tin oxide and provide a more stable solution for the AuNPs. A three-factor central composite experimentally designed model was created using Design Expert incorporating pH, temperature, and gold concentration as …

A Study Of The Integration Of Environment, Social, And Governance Policy In The Mining Industry, Ryan Isto

Graduate Theses & Non-Theses

In a push to reach more responsible and sustainable business practices, extractive resource industries like the mining and oil industry have faced increasing pressures to update their policies to reflect the global trend of improving environmental and social responsibility. Industries have adopted numerous corporate social responsibility (CSR) frameworks to shape policies to improve sustainability, mitigate risk, and increase marketability. A CSR that has become increasingly relevant within the mining industry is the use of environmental, social, and governance (ESG) to influence sustainability policy. Mining companies have adopted ESG as a method to influence their corporate policy to manage public relations, …

Adapting Open Pit Mine Design Fundamentals To Leverage The Advantages Of Autonomous Haulage Systems, Race Owens

Graduate Theses & Non-Theses

It is common practice, and even legally required in many jurisdictions, to design two-lane haul roads in open pit mines to three and a half times the widest dimension of the haul trucks operating on the road. In open pit gold mines with high strip ratios, the road width has a significant impact on the economics of a design. It is possible to minimize the flattening of the highwall if the road width is reduced, assuming the width used is not needed to flatten the slopes for geotechnical purposes. With the use of autonomous haulage and pull-outs, it may be …

Orphan Boy And Orphan Girl: Historical Information On Groundwater And Flooded Workings, Emelina Doucette

Graduate Theses & Non-Theses

Groundwater has historically, and still is, a concern within the mining industry due to the relationships between potential environmental and safety impacts. Montana Technological University uses a once operating silver mine, the Orphan Boy, to provide students with hands-on experience and is known as the Underground Mine Education Center (UMEC). The UMEC, and neighboring Orphan Girl mine located at the World Museum of Mining, have experienced increasing water levels the past few years. A compilation of known information pertaining to the Orphan Girl and Orphan Boy groundwater connections is presented using historical groundwater and mine data, stope books, hydrographs, and …

Use Of Shotcrete Made With Mine Waste To Reduce Costs And Environmental Impacts Of Waste Disposal, Casey Penney

Graduate Theses & Non-Theses

Mine waste rock is often recycled for paste and cement backfill in underground cut and fill mining operations. Aggregate in concrete and road surfacing material is another use if the mine waste does not contain deleterious materials that can degrade surface and ground water quality where it is used. Shotcrete usage in mining has been primarily limited to packaged dry mixes from offsite manufacturers. Substituting a manufacturer’s pre-mixed shotcrete with crushed and sized mine waste rock can reduce both the shotcrete cost and the environmental impact of waste disposal operations by reducing the required volume capacity and footprint size required …

Assessing The Energy Management Culture Of Global Leading Mining Companies: Curbing Carbon Emissions In A World Of Growing Climate Change Concerns, Irene Ateng

Graduate Theses & Non-Theses

Industries such as the oil, mining and chemical industry have been under a lot of pressure from governments and certain organizations worldwide to reduce their carbon footprint. The United Nations (UN), the International Council on Mining and Metals (ICMM) and other organizations, have mapped out policies and recommendations that can be used to achieve this. Mining companies all over the world have adopted sustainability commitments based on recommendations by the United Nations Intergovernmental Panel on Climate Change and have set targets for managing their energy use and GHG emissions. This research assessed the energy management culture of twenty (20) leading …

Wall Control Blasting At The Orphan Boy Mine – Butte, Montana, Jewel Sakyi

Graduate Theses & Non-Theses

Blasting is often conducted to produce desirable fragment sizes to minimize production cost and energy consumption in downstream processes, including loading, hauling, and crushing. However, the venting of explosive energy in the rock formation sometimes causes unwanted damage beyond the desired perimeter of the blast area. Control blasting has mainly been used in surface mining operations to minimalize blast damage. To explore the applicability of control blasting in underground mining operations, protect the safety of students, faculty, and staff, prevent overbreak, and to ensure the stability of openings and workings, four experimental control blasts, comprising of three smooth blasts and …

Developing Trees Tolerant To Degraded Mine Soils, Francis Inkoom

Graduate Theses & Non-Theses

The project discussed in this thesis is part of a larger project developing trees that can tolerate and withstand heavy metals and acidic soils from historic mining operations in Butte Montana as a solution to re-establishing long-term tree growth on those sites. The project involved growing tree seedlings native to Butte, Montana and planting them on degraded mine soils, tailings, and processing wastes (mine waste) located within the Butte Priority Soil Operable Unit (BPSOU). The seedlings were grown for 34 weeks in a greenhouse located on Montana Tech’s campus before being transplanted to a contaminated site (the Clark Mill site) …

The Dark Side Of Servant Leadership, Thomas W. Camm

Mining Engineering

No abstract provided.

An Evaluation Of The Deployment Of A Distributed Strain And Temperature (Dst) Fiber Optic Sensing System In An Underground Facility, Calvin Kammerer

Graduate Theses & Non-Theses

In an effort to further mine safety and utilize the recent advances in fiber optic sensors’ distributed sensing capabilities, a research project at Montana Tech has deployed fiber optic sensors in an underground environment. The method of Brillouin scattering that has documented success in a mining environment will be used because it shows the greatest potential for detecting both temperature and strain in the deployed environment, as well as the ability to differentiate between the two. The primary objective of the Montana Tech research is to create a scenario where the distributed sensing technology can be evaluated for its sensing …

Developing Trees Tolerant To Degraded Mine Soils In An Underground Greenhouse, Cosmas Opoku-Ware

Graduate Theses & Non-Theses

This project explored the potential for developing trees tolerable to degraded un-reclaimed mine site soils and tailings as a solution to re-establishing long-term tree growth on those sites. The project incorporates growing tree seedlings in an underground greenhouse grown from seeds planted in the degraded mine soils in which they will eventually be planted. The outcome of the project is expected to lead to a successful solution for re-establishing tree growth in soils and tailings containing high metal concentrations with minimal post-planting human intervention at a relatively low cost.

The research is being conducted in an underground greenhouse located 100 …

The Effects Of Underground Blasting On Nearby Pre-Existing Structures, Logan Connolly

Graduate Theses & Non-Theses

Butte, Montana holds a prestigious place in the history of mining, deemed “The Richest Hill on Earth,” containing a plethora of underground mines. The Orphan Boy/Orphan Girl underground mines, on the western side of Butte, operated from 1895-1956 producing zinc, lead, silver, and manganese. Today, the Orphan Boy mine is part of Montana Tech’s Underground Mine Education Center (UMEC) and the Orphan Girl mine houses the World Museum of Mining. Underground development in the Orphan Boy mine continues to progress as students from Montana Tech receive hands-on underground training; in addition, the UMEC is a multi-disciplinary research facility. Repeated underground …

Optimization Of Drilling And Blasting Practices At A Western Us Open Pit Copper Mine, Joel Gadikor

Graduate Theses & Non-Theses

The mining process begins with drilling and blasting activities. The efficiency of blasting affects all downstream operations such as loading, hauling, crushing and milling. Therefore drilling and blasting activities should be designed to ensure that designed parameters produce the desired fragmentation. The Kuz-Ram model is a fragmentation prediction model and is widely used for predicting the fragmentation distribution from blasting in the mining industry. This research evaluates the performance of the Kuz-Ram and Modified Kuz-Ram models to determine the most accurate models applicable to a Western US open pit copper mine’s fragmentation data. The performance assessment was done using the …

Implementing An Ore Reconciliation System Supported By Statistical Process Control, Bryan Nielson

Graduate Theses & Non-Theses

There are several stages within mine planning that utilize different block models to help predict future values. Ore reconciliation manages the variance observed between the forecasted values from these block models and actual production data. This paper primarily focuses on an ore reconciliation system that was developed for an open pit copper operation located in the Western United States. A monthly reconciliation approach has been setup in a stepwise format along the mine value chain. Mine call factors are calculated each month for each step within the operation’s mining process to measure the variance between predicted values and production data. …

Evaluating Open Pit Highwall Dig Compliance, Judith Buaba

Graduate Theses & Non-Theses

The mine planning process comprises three major stages: collection of relevant data, application of design methods and measurement of performance. Relevant information about the geology, structure, rock mass and hydrogeology are collected to create a geotechnical model. This information, collected by the geotechnical engineer, is used to design the pit slopes which are incorporated into the pit design by the mine planner based on mining regulations, safety and economics. Drilling, blasting, excavation and dewatering activities mainly constitute the implementation stage of the mine design. Mining to achieve design has proven to be difficult practically. Factors such as geology, blasting and …

Montana Tech's Underground Mine Education Center, Scott Rosenthal, Pete Knudsen

Mining Engineering

SME Annual Meeting, Feb. 24-27, 2018, Denver, CO. Preprint 19-057.

Discusses development and use of the Montana Tech Underground Mine Education Center (UMEC).

Comparing Distributed Acoustic Sensing To Three-Component Geophones In An Underground Mine, Nikolas Nesladek

Graduate Theses & Non-Theses

Geophones have become the industry standard for seismic data collection. However, a relatively new method is gaining popularity called Distributed Acoustic Sensing (DAS). DAS uses changes in backscattered light of a fiber-optic cable to detect strain from acoustic energy. The purpose of this project was to make a direct comparison between DAS and three component geophones, specifically in a mining setting. Experiments were done in the Underground Education Mining Center on the campus of Montana Tech. The sources used for this project were vertical sledgehammer shots, oriented shear sledgehammer shots, and blasting caps set off in both unstemmed and stemmed …

Characterization Of Granite And Subsequent Ground Control Management Plan At Orphan Boy Mine – Butte, Montana, Emily Rose

Graduate Theses & Non-Theses

The Underground Mine Education Center (UMEC) and World Museum of Mining facilities began as shallow underground mines in the 1880’s during the mining boom that populated Butte, Montana. The UMEC is a multi-disciplinary facility that provides an on-campus underground laboratory environment and a place for students to learn and practice practical underground mining techniques; therefore, the longevity of the facility is important to Montana Tech. The goal of this project is to develop a Ground Control Management Plan (GCMP) for the UMEC and World Museum of Mining facilities.

The World Museum of Mining (Orphan Girl) and UMEC (Orphan Boy) facilities …

Luck & Skill: Black Swans & Machiavelli's Ideas On Power, Fortune, Virtu, Thomas W. Camm

Mining Engineering

We hear all the time about the value of hard work and perseverance, and the part they play in the professional life of successful people. What we do not hear so much about are the many professionals who work hard and persevere, yet never seem to quite reach the level of success they aim for. Some current authors are beginning to give more attention to the part luck/black swans/outliers play in success. This is not a new phenomenon, Machiavelli had a lot to say about it back in the Renaissance. So how can knowledge of this dynamic help in a …

All-In Sustaining Cost Analysis: Pros And Cons, Asseu Gilbert Yapo, Thomas W. Camm

Mining Engineering

All-in sustaining cost is a metric used by mining companies to reflect the cost of gold mining in a consistent format useful to both investors and mining professionals. Cost reporting focused on the direct cost of mining and processing ore was summarized in the non-GAAP cash cost developed by the Gold Institute in 1996. In 2013, a group of mining companies, working with the World Gold Council, developed a more inclusive approach to reporting costs designed to solve the dilemma of showing a more comprehensive reflection of recurring costs involved in producing gold, without discouraging investors.

Managing Engineering Talent: Unique Challenges To Optimize The Best And Brightest, Thomas W. Camm, J. C. Johnson

Mining Engineering

Most engineers are bright, hard-working, reliable, and prefer to avoid conflict. An engineering curriculum tends to self-select these characteristics. By most standards, you would expect workers exhibiting these traits to require minimal supervision. But is this true? Is this how most current engineering managers lead? Looking at some current theories on leadership combined with personal anecdotes, this presentation will look at some common misconceptions about leading engineers.

Embrace The Unknown: Stop Saying “It’S Too Hard” And Start Embracing Uncertainty In Your Mine Plans, C. Roos

Mining Engineering

Nearly every input to a mine plan is based on an estimate. The estimates may be from sample data, historical information, models, or personal opinion, but in all cases, these values are simply expected values (means). In real life, we do not get to iterate the exact conditions at our mining operation many times to ensure that that average value is attained. The expected value also tells us nothing about the spread of values that that input might take on. The result is a significant amount of unquantified uncertainty in our mine plans. Unfortunately, it is often too expensive or …

Evaluation & Selection Of Novel Surveying Systems For Use In Surface Coal Mining, M. Drake, C. Roos, P. Conrad, T. Stack

Mining Engineering

This paper presents the evaluation Montana Tech completed for the Western Energy Company Rosebud Mine relating to the benefits of survey data collected using novel technologies over traditional methods for topographic surveys. These technologies include Unmanned Aircraft Systems (UAS), photogrammetry, and laser scanning/LIDAR. Utilizing these technologies, large areas such as reclamation areas and cast blasts can be surveyed in a timely manner for use by the mining operation. The areas that were evaluated were the improvements in the safety of employees and the time required to collect data. In addition, there is also a potential cost savings for the operation, …

Determine The Potential Drill Utilization Improvements And Rock Fragmentation Requirements Using Directional Drilling In A Coal Mining Overburden Highwall Application, K. D. Dill, S. D. Rosenthal

Mining Engineering

This project analyzed the efficiency of incorporating the use of directional drilling technology into coal overburden blasting. Directional drilling is currently in use in the petroleum industry and it is believed that it will be a valuable asset in the mining industry. This project has shown that directional drilling can be a viable technology for use in the coal overburden removal process resulting in increased drill utilization and potential for cost savings. Future work regarding blasting and geotechnical evaluation should be performed to solidify the concept.

A Protocol For Reclaiming In-Pit Tailings Ponds To Exceed Federal And State Regulations, John Seifert

Graduate Theses & Non-Theses

The goal of the protocol for reclaiming in-pit tailings ponds to exceed federal and state regulations was to develop a series of steps that can be followed to design, operate, and reclaim a tailings disposal pond that will develop into grazing land with a wetland for open pit sand mines in warm dry climates. By incorporating a wetland into the reclamation design, the post mining land use gives back to both the wildlife as a source of water as well as providing for a diverse range of post mining land use including but not limited to livestock grazing and ranch …

Determine The Potential Drill Utilization Improvements And Rock Fragmentation Requirements Using Directional Drilling In A Coal Mining Overburden Highwall Application, Kevin Dill

Graduate Theses & Non-Theses

This project analyzed the efficiency of incorporating the use of directional drilling technology into coal overburden blasting. Directional drilling is currently in use in the petroleum industry and it is believed that it will be a valuable asset in the mining industry. This project has shown that directional drilling can be a viable technology for use in the coal overburden removal process resulting in increased drill utilization and potential for cost savings. Future work regarding blasting and geotechnical evaluation should be performed to solidify the concept.

Pseudo Leadership And Safety Culture, Thomas W. Camm

Mining Engineering

Search Amazon.com using the keyword “leadership,” and you are rewarded with a list of over 144,000 titles. There is no shortage of books and articles, many of them well written, with excellent ideas. So why is there still a constant cry for effective leadership in organizations? Often, the person in charge has personal blinders that prevent them from seeing or understanding how to implement the newest leadership idea or method. Either deliberately or subliminally, there is a disconnect from learning about leadership, and actually modelling and implementing what has been learned. Some current research in leadership theory can provide insight …

All-In Sustaining Cost Analysis, Asseu Gilbert Yapo

Graduate Theses & Non-Theses

Cost reporting has focused on the direct cost of mining and processing ore which was summarized in the non-GAAP cash cost developed by the Gold Institute in 1996. In 2013, a group of mining companies, working with the World Gold Council, developed a more inclusive approach to reporting costs designed to solve the dilemma of showing a more comprehensive reflection of recurring costs involved in producing gold, without discouraging investors.

Review Of Sampling And Evaluation Techniques For Diesel Exhaust Particulate Matter In The Mining Industry And The Application Of A Vapor Phase Organic Carbon Correction Factor, Ryley Bosch

Graduate Theses & Non-Theses

The health effects associated with diesel exhaust exposure have been documented for decades. However, methods used to assess diesel exhaust have experienced considerable revision over the past twenty years. The latest sampling methodology considers particulate matter elemental carbon (EC) and organic carbon (OC) analysis along with the vapor phase OC analysis. The objective of this study was to evaluate the influence of vapor phase OC on the current National Institute for Occupational Safety and Health (NIOSH) method 5040 sampling and evaluation techniques for diesel exhaust particulate matter.

A pilot study was conducted as part of a larger study evaluation biodiesel …