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Full-Text Articles in Engineering

Effect Of Carbon On Primary Alpha Percentage In Ti-6al-4v As Temperature Approaches The Beta Transus, Kyle Savage Jun 2013

Effect Of Carbon On Primary Alpha Percentage In Ti-6al-4v As Temperature Approaches The Beta Transus, Kyle Savage

Materials Engineering

Some Ti-6Al-4V forgings require a specific amount of α phase known as primary α in the finished product. The percentage of primary α is dependent on how close to the beta transus temperature forging is conducted. The beta transus temperature is affected by certain alloying elements. Carbon is one of the elements known to increase the beta transus temperature. Since each Ti-6Al-4V ingot contains varying amounts of carbon, testing on a variety of chemistries needs to be conducted. Cubes approximately 0.5 inches from low, medium, and high carbon chemistries were heat treated at temperatures below the beta transus in 18 …


Mechanical Properties And Microstructures Of Incoloy 909 Rolled Rings Subjected To A Modified Forging Cycle, Colin Lee Elliott Glaves Jun 2013

Mechanical Properties And Microstructures Of Incoloy 909 Rolled Rings Subjected To A Modified Forging Cycle, Colin Lee Elliott Glaves

Materials Engineering

The microstructure of rolled rings of Incoloy 909 nickel-iron-cobalt superalloy subjected to a standard customer solution and aging treatment exhibited unacceptably large grains. Samples cut from a failed ring were mounted and polished for analysis. The samples were etched with a modified Kalling’s waterless reagent and metallographic analysis was done to identify characteristic large grain structures distributed among the desired smaller grain structures. The large grains were identified and noted for comparison to later samples. Two test rings were forged out of Incoloy 909 using revised forging procedures involving reduced soak temperatures before each forging step. Metallographic samples were cut …


The Effects Of Heat Treatment On The Grain Growth, Phase Evolution, And Hardness Of Newly Developed Steel-Based Hardfacing Alloys For Industrial Applications, Renee Kuzniar Jun 2013

The Effects Of Heat Treatment On The Grain Growth, Phase Evolution, And Hardness Of Newly Developed Steel-Based Hardfacing Alloys For Industrial Applications, Renee Kuzniar

Materials Engineering

Steel-based hardfacing alloys are welded onto the outside diameter of tool joints in three beads with a slight overlap between welds for underground drilling to prolong the tool joints’ life. Current hardfacing alloys have a shortened life due to cracks occurring in neighboring weld beads. To decrease cracking, the effects of composition and heat treatment on the microstructure was investigated on five alloys. Five small arc-melt circular ingots roughly 1.4 x 0.3 inches were produced. Each sample had varying amounts of C, B, Cr, Mn, Mo, Nb, Si, Ti, V, and W. The carbon levels in the alloys were .91wt%, …


Residual Stress Measurement Of 7050 Aluminum Alloy Open Die Forgings Using The Hole-Drilling Method, Alexandra Viksne Jun 2013

Residual Stress Measurement Of 7050 Aluminum Alloy Open Die Forgings Using The Hole-Drilling Method, Alexandra Viksne

Materials Engineering

Open die forged 7050 aluminum alloy has residual stresses that can be measured by the hole-drilling method following standard ASTM E837-01. Weber Metals (Paramount, CA) assumes that the stress is uniform throughout the thickness of an open die forged plate. Four different stress relieved 7050 aluminum samples were tested to confirm if the measurements by the hole-drilling method at the surface of a plate is indicative of the stress throughout. The different stress relief methods included: two water quenched samples at temperature ranges of 60°-90°F and 120°-130°F and two samples plastically deformed by forging at room temperature 1% and 3%. …


Grain Size Control In Post-Forged C263 Seamless Rolled Rings, Christopher Smith Jun 2013

Grain Size Control In Post-Forged C263 Seamless Rolled Rings, Christopher Smith

Materials Engineering

Seamless rolled rings of C263 superalloy were forged by Carlton Forge Works in Paramount, CA and sectioned for mechanical testing. The as-forged ring sections were then machined into tensile samples. To simulate cold working done after Carlton’s forging process, the C263 tensile samples were strained using an Instron tensile tester to 1, 3, 5, 7, and 9% plastic strain. These tensile samples were then solution treated at 2100°F for 30 minutes and water quenched before being aged at 1470°F for 8 hours and air cooled, following Carlton Forge Works’ heat treatment process. The gauge length sections were metallographically prepared and …


Evaluation Of High Phosphorus Electroless Nickel Platings To Protect Carbon Steel Heat Exchangers In Seawater Service, Nathan Brink Jun 2013

Evaluation Of High Phosphorus Electroless Nickel Platings To Protect Carbon Steel Heat Exchangers In Seawater Service, Nathan Brink

Materials Engineering

The purpose of this project was to determine the suitability of using a high phosphorus electroless nickel (HPEN) coating to prevent corrosion in carbon steel heat exchangers in seawater service. 1 in. x 4 in. samples were cut from ¼ in. SA-516-70 pressure vessel plate, pickled to remove mill scale, dressed with 300 grit sand paper and sent out for plating with 2 mils of HPEN. Due to a clerical error during plating, samples were plated to a significantly lesser extent than requested. Samples were plated with approximately 0.6 mils of HPEN versus the 2 mils requested, however this was …


Evaluation Of Forging Strain For Maximum Grain Size In Open-Die Forged 6061 Aluminum, Eric Strehl Jun 2013

Evaluation Of Forging Strain For Maximum Grain Size In Open-Die Forged 6061 Aluminum, Eric Strehl

Materials Engineering

In an effort to maximize grain growth of open-die forged 6061 aluminum alloy parts, samples from three of Weber Metals’s suppliers (Hidal Co-Almex USA Inc., TST Inc., and Vista Metals Corp.; to be called Supplier H, Supplier T, Supplier V respectively) were cut into cylinders with diameters of 0.75˝ and heights of 2˝, and put through a simulated forging process and heat treatment. It is possible that additional alloying elements may be promoting or inhibiting grain growth in the final part. Maximizing grain growth for aluminum alloy parts results in improved resistance to intergranular corrosion. Samples from each vendor had …