Engineering Commons^™

Design For Manufacturability, Kocherlakota Sreedhar

Theses

Design for Manufacturability represents a new awareness of the importance of design as the first manufacturing step. It recognizes that a company cannot meet all its objectives with isolated design and manufacturing operations. The Design for Manufacturability approach embodies certain underlying imperatives that help maintain communication between all components of the Manufacturing and Design system and permit flexibility to adopt and to modify design during each stage of the product realization. Design for Manufacturability cannot be bought or sold and it should be implemented by management. Complete support of management to the implementation is very important to the success of …

Design For Manufacturability : Re-Design Of Pencil Sharpener For The Ease Of Assembly, Amit R. Rathod

Theses

A Design For Manufacturability (DFM) approach is used to analyze the existing design of a pencil sharpener, and to reduce and re-design the parts of pencil sharpener for the ease of assembly. The procedure for the selection of a suitable and economical assembly method is based on the Boothroyd and Dewhurst methods. Analysis of the initial design for manual assembly and re-design for automatic as well as manual assembly is presented. An algorithmic approach for simplified generation of all mechanical assembly sequences and selection of the assembly sequences is presented using De Fazio and Whitney approach.

Analysis Of The Influence Of Natural Wear And Tear In Gates And Runners On The Filling Of A Balanced Multi-Cavity Injection Mold, Ranga Reddy V. Adavelly

Theses

Design of injection molds is outmost important in the manufacture of parts. Its components runners and gates significantly influence the mold filling. Using a simulation package for injection molding a balanced multi-cavity mold was designed. Wear in the gates of runner was simulated by varying the cross-sectional area of the components. Influence of wear of tear in gates of runners on mold filling was measured in terms of flow rate of time of fill. Detailed analysis is done on four different models using four different materials Polycarbonate, Polypropylene, Nylon6 and Polybutylene terephthalate. Graphical display of result is presented and analyzed …

Implementation Of Automated Assembly, Kang H. Kong

Theses

Research has shown that about 60 - 80% wealth producing activities is related to manufacturing in major industrial countries.

Increased competition in industry has resulted in a greater emphasis on using automation to improve productivity and quality and also to reduce cost.

Most of the manufacturing works such as machining, painting, storage, retrieval, inspection and transportation have changed to automation successfully, except assembly. Manual assembly is predominant over automatic assembly techniques due to inherent assembly problem and the fact that the assembly machines lack the innate intelligence of human operator and lack sufficient flexibility to changeover when product designs and …

A Process For Implementing Cim In A Small Manufacturing Facility, Tushar R. Desai

Theses

This work is dedicated to small manufacturing enterprises seeking to explore Computer Integrated Manufacturing (CIM) technology, which is the recent trend in the manufacturing world. The main theme of this thesis is to improve productivity, product quality and reliability, and to reduce costs by integrating various discipline in small manufacturing environment, using computer technology.

To achieve this goal, a hypothetical small manufacturing company was chosen as a subject. The typical functional and organizational structures were analyzed and possible problem areas were highlighted. The problems relating to manufacturing process were studied in detail, and possible solutions were proposed to computerize the …

Development Of Techniques Of Artificial Intelligence In Identifying The Different Machined Surfaces, Yi-Ching Chou

Theses

This thesis deals with the identification of different machined surfaces with artificial inteligence techniques. There are five kinds of machining operations: grinding, turning, milling, EDM and waterjet which determine the characteristics of resulting surfaces. Topology of various specimens is measured using the surfanylizer. Twenty one parameters are extracted from the measurements to describe the characteristics. In this thesis, we develop neural and expert systems that recoginize and classify surfaces according to the machining methods.

Information Handling System With A Personal Computer To Assist In The Manufacturing Of Plastic Parts, Yi Chung

Theses

The ongoing personal computer development has led to its increasing application in manufacturing to improve productivity. Being more aware of this technology, most of these benefits have accrued to large firms. The intent of this thesis is to show that it is equally advantageous for small manufacturing companies to utilize them and show how they can do so.

The field of production control systems is discussed and those areas where personal computers can be applied are emphasized. Forecasting, warehouse management, material requirement planning, and inventory control are the most appropriate. An application example using dBase III plus to write the …

Some Aspects Of Integration Of Classification, Computer Aided Design, Process Planning, And Scheduling Of Flexible Manufacturing Systems, Suresh Godavari

Theses

This work deals with the role, problems and solution technique for integration of Computer Assisted Design, Classification, Process Planning, and Scheduling for a Flexible Manufacturing System. A lark spectrum of rotational and prismatic parts are considered.

A Knowledge-based rough classification and coding system [C&C] has been developed for coding similar parts using a Group Technology [GT] technique. In this module VP-EXPERT and DBase III Plus are used as expert system and database respectively. This module interfaces with a database for the retrieval and selection process.

The code obtained from the C&C system is the basis for the succeeding phases. The …

Statistical Process Control For High Precision Deep Drawn Sheet Metal Parts, Sunil S. Shah

Theses

In today's world, industrial expertise has come to be judged in terms of the quality of the product. Good quality has become the ultimate aim in a manufacturing environment, which leads to many innovations for ease in the inspection of parts. In considering a metal working company like Hudson Tool & Die Company, a study of the various operations and the application of Statistical Process Control to the forming operations is performed using STORM software. Important characteristics have been carefully studied with regards to metal forming like uniform metal thickness, radius of the bend, depth of the drawing operation. In-depth …

An Experimental Cost Model For The Analysis Of Quality Cost In A Manufacturing Enterprise, Wallace Charles Carlson Jr.

Dissertations and Theses @ UNI

The intent of the study was to construct a quality cost model for manufacturing enterprises. A quality cost model provides a manufacturing enterprise with a cost structure which enables it to gauge and measure the efficiency and effectiveness of its management and processes. The quality cost model was specifically constructed to aid a manufacturing enterprise in establishing a quality cost system for its operations and activities and contains three distinct initial implementation or decision areas; the quality cost management decisions area, the quality cost system applications area, and the quality cost system utilization area.

The quality cost model was evaluated …

Effect Of Center Of Gravity Location On Optimum Performance Of Random Vibratory Vehicle Suspension, Daniel Mahar

Theses

This study provides the analysis for the optimal design of a conventional vehicle suspension system, consisting of a sprung mass (vehicle body) and two unsprung masses (wheel frame), accentuated by the implementation of a damped absorber to the unsprung masses. Further, the effect of the c.g. (center of gravity) location of the vehicle body is investigated. A two dimensional, four degrees of freedom linear model is chosen. Randomly profiled terrain is assumed to impart hyperbolically distributed stationary vertical random displacements to the front and rear wheels. For generalization, nondimensional design parameters are selected. Criteria for optimization include the tire-terrain normal …

Analysis Of Compliant Pins Subjected To Plastic Deformation, Lincoln Miller

Theses

An experimental/numerical analysis of two types of compliant pins is presented: dynamic retention pins and cantilever pins. It is shown that there is a trade-off between the performances of both types of pins. For the same range of retention force, the cantilever pin, with a smaller stiffness, is more forgiving and gives a broader range of deflection. The dynamic retention pin is shown to be more reliable with time and replacement frequency, since it exhibits less plastic deformation for the same range of retention force.

The Formation And Properties Of Machining Burrs, Laroux K. Gillespie

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The formation of burrs in Machining Operations occurs by three Basic Mechanisms:

1) Lateral Extrusion of material

2) Bending of the chip

3) Tearing of the chip form the workpiece

Each of these mechanisms has been studied analytically and compared to experimental results. The agreement between predictions and measurements has been found to be close.

Drilling, milling, grinding, and turning burrs were produced in 303Se stainless steel and their properties were related to tool geometry, feedrates, and depth of cut. One thousand measurements were made and subsequently analyzed by analysis of variance techniques. The properties measured include burr length and …

Skill And Accuracy Test In The Use Of Hand Woodworking Tools, Warren Prescott Dayton

University of the Pacific Theses and Dissertations

In view of the fact that the greatest argument in favor of any educational test is its need, one is compelled to keep this in mind while introducing a new test and give this factor first consideration. It is safe to say that any instrumental- ity that will aid the teacher in the understanding of his pupil and his present and potential ability is needed. Truly the various intelligence, aptitude and content tests, now in ever increasing use, have justified their existence upon this foundation of pedigogical need.