Engineering Commons^™

The Floating Contract Between Risk-Averse Supply Chain Partners In A Volatile Commodity Price Environment, Mojisola Kike Otegbeye

Dissertations

In this dissertation, two separate but closely related decision making problems in environments of volatile commodity prices are addressed. In the first problem, a risk-averse commodity user's purchasing policy and his risk-neutral supplier's pricing decision, where the user can purchase his needs through contract with his supplier as well as directly from the spot market, are analyzed. The commodity user is assumed to be the supplier's sole client, and the supplier can always expand capacity, at a cost to the user, to accommodate the user's demand in excess of initially reserved capacity.

In the more generalized second problem, both parties …

A Safeguards Design Strategy For Domestic Nuclear Materials Processing Facilities., Jonathan Long

Electronic Theses and Dissertations

The outdated and oversized nuclear manufacturing complex within the United States requires its transformation into a smaller, safe, and secure enterprise. Health and safety risks, environmental concerns, and the end of the Cold War have all contributed to this necessity. The events of September 11, 2001, emphasized the protection requirements for nuclear materials within the U.S. as well as abroad.

Current Nuclear Safeguards regulations contain minimal prescriptive requirements relating to the design of new production facilities. Project management and engineering design guides require that design documents contain specific and measureable statements relating to systems requirements. The systems engineering process evaluates …

A New Lean Model: Improving Race Team Performance Through Team-Driver Communication Efficacy, Joseph Ruric Stainback Iv

Doctoral Dissertations

In some organizational settings and in the field of competitive automobile racing, certain situations and rules place an emphasis on and sometimes escalate the need for effective team communications. This dissertation hypothesizes that effective and dense communications contributes directly to team performance. Supported by organizational behavioral and lean six sigma theory, communications is declared a form of waste within the context of Industrial Engineering subject to data collection, measurements, and real-time, value-added metrics. Measuring and reporting trends in communications provides a basis for a new and unique model called a Communications Productivity Model (CPM) with an associated Communications Density Report …

Kernel-Based Data Mining Approach With Variable Selection For Nonlinear High-Dimensional Data, Seung Hyun Baek

Doctoral Dissertations

In statistical data mining research, datasets often have nonlinearity and high-dimensionality. It has become difficult to analyze such datasets in a comprehensive manner using traditional statistical methodologies. Kernel-based data mining is one of the most effective statistical methodologies to investigate a variety of problems in areas including pattern recognition, machine learning, bioinformatics, chemometrics, and statistics. In particular, statistically-sophisticated procedures that emphasize the reliability of results and computational efficiency are required for the analysis of high-dimensional data. In this dissertation, first, a novel wrapper method called SVM-ICOMP-RFE based on hybridized support vector machine (SVM) and recursive feature elimination (RFE) with information-theoretic …

A Decision Model For Nurse-To-Patient Assignment, Ilgin Acar

Dissertations

A critical consequence of the current nurse shortage in the US may be an increase in the workloads on hospital nurses. Heavy workloads have been identified as a major cause of job dissatisfaction among hospital nurses and may ultimately lead to a reduction in the quality of patient care. A focus on the balancing of the workload among scheduled nurses through patient assignments can help to alleviate the chance of assigning excessive workloads to one or more nurses during a shift. Nurse-to-patient assignment, the final stage of the nurse planning was the main intention of this study. It is reasonable …

Optimum Failure Truncated Testing Strategies, Erik Kostandyan

Dissertations

Accumulated fatigue damage on mechanical components due to random stress loads eventually causes failure. Therefore products with lower failure rates are more desirable. Testing mechanical components for their intended purpose under predetermined working conditions is a common practice used by industries to prevent failures. Fatigue tests are categorized as Time Truncated or Failure Truncated, known in the literature as Type I and Type II tests, respectively. In failure truncated tests, the mechanical components are tested until the desired number of results is obtained. The parameters of a typical failure truncated test include the capacity of the test facility, the actual …

Maximizing Throughput Using Dynamic Resource Allocation And Discrete Event Simulation, Gregory Gunn

All Theses

This research studies a serial two stage production system with two flexible servers which can be dynamically assigned to either station. This is modeled using discrete event simulation and more specifically the Arena software package by Rockwell. The goal is to determine dynamic allocation policies based upon the inventory level at each station to maximize the throughput of finished goods out of the system. This model adds to previous work by including actual switching time. The effect of the pre-emptive resume assumption is gauged, and the effectiveness of the OptQuest optimization package is also tested. Studies are conducted to determine …

'Transfer Effect Study Of A Virtual Borescope In Training Aircraft Maintenance Technicians', Melissa Dorlette Paul

All Theses

The Federal Aviation Administration (FAA) has acknowledged training as an important tactic to improve the trustworthiness of inspection. This study was conducted to test the transfer of the skills learned with a simulator into the real world. For this purpose, data from seventeen students in the AMT program of Greenville Technical College was analyzed. Objective data was taken to assess the group's performance on the simulator after each session of training. The comparison between two groups was made using objective data, collected while the subjects went through a test on a real engine and using the real borescope, and subjective …

Optimizing Green Sand Properties Of Fluidized Sand From Aeration And Developing New Green Sand Testing Technique, Ananda Mani Paudel

Dissertations

Aeration sand filling is a new molding technique in foundry. Using this technique, sand with smooth flow can be filled in any orientation and shape using low-pressure air. This is not possible by conventional gravity and high-pressure blow filling techniques. Aeration was introduced as an energy-efficient and environmentally- friendly sand molding technique. In addition, aeration has its niche on quality of molds it could produce. Friability, one of the crucial green properties for the quality mold was significantly low in aeration in comparison to the gravity and high-pressure blow filling. The fluidization action in aeration acted upon the sand clay …

A Call Center Simulation Study: Comparing The Reliability Of Cross-Trained Agents To Specialized Agents, Louis Franklin Ali Iii

Masters Theses

Call centers are an important function of most companies’ day to day business activities. They are often the link between a company and its customers and hugely impact the customer’s perspective or point of view (POV) of a company. A call center in the most general sense is a place, representing a business, which receives inbound calls from customers and/or makes outbound calls to customers, the latter being most commonly referred to as telemarketing. There was a time when a typical call center strictly consisted of agents who handled inbound/outbound calls; these agents are considered specialized agents. Generally speaking, a …

Analysis Of An Economic Order Quantity And Reorder Point Inventory Control Model For Company Xyz, Jose L. Gonzalez, Daniel Gonzalez

Industrial and Manufacturing Engineering

As a result to today’s uncertain economy, companies are searching for alternative ways to stay competitive. In which, Company XYZ has been faced with an ineffective forecasting method that has lead to multiple product stock outs. The issue faced has caused sales loss as well as profit loss, which companies can not afford to lose if they want to stay competitive. This project goes through the process of analyzing the company’s current forecasting model and recommending an inventory control model to help them solve their current issue. As a result, an Economic Order Quantity (EOQ) and a Reorder Point was …

Facility And Database Design For The Research Development Center, Nicholas J. Mehas

Industrial and Manufacturing Engineering

The purpose of this project is to create a new facility and database design to replace the current Research Development Center located on the campus of California Polytechnic State University San Luis Obispo and the database in use at the facility. Currently the Research Development Center is a condemned building and the database lacks up-to-date technology. The project will develop new designs for both, based on concurrent engineering. The outcome of the project will be a new design for a new building that increases capacity and capability; a new database design that integrates newer technologies and methods for tracking tools.

Axle Assembly Takt Time Change, Punit Shivji

Industrial and Manufacturing Engineering

The Toyota managed New United Motor Manufacturing Inc. automotive plant is currently going through difficult economic times. To prepare for future production demands, the plant will need to decrease production output and maintain a lower volume of vehicles produced with a high level of quality and efficiency. This project will take on the reorganization of the rear axle assembly lines and the departments that are involved to ensure a cost effective, efficient, and safe approach in manufacturing Toyota's Tacomas. Toyota recommends the Toyota production system as well as any knowledge and experience obtained from previous jobs and coursework to be …

E-Waste Solutions For Cal Poly And The Central Coast, Andrea Schmidt

Industrial and Manufacturing Engineering

Executive Summary The focus of this paper is to explore the feasibility of an e-waste processing lab on the Cal Poly campus which can operate as an ongoing service to the community while maintaining an academic focus on the issues of end-of-life electronics. The result is a 30’ by 60’ lab on campus that includes 40 work stations, and 3,848 square feet of shelving. The lab can be entirely run by students with 36 hours per week of inspection and pre-production inventory activities and 6 hours of de-manufacturing activities, processing 264 e-waste units per month. Cal Poly students will train …

Gerber Project For Lockheed Martin, Andrew Callahan, Sean Lawyer

Industrial Technology and Packaging

Lockheed Martin, the world’s premier aerial combat vehicle manufacturer was pressed to find an eco-friendly way to package their impregnated epoxy. In the current system, the epoxy would be cut on the Gerber table to a pre-determined length and then sandwiched inside of two corrugated fiberboard sheets for storage inside of a freezer. The current process was not only labor intensive, but the corrugated fiberboard had to be disregarded after one use. In conjunction with the Cal Poly San Luis Obispo Packaging program and Melmat Incorporated, we were able to find a corrugated plastic substrate to replace the currently non-reusable …

Resource Assignment In Short Life Technology Intensive (Slti) New Product Development (Npd), Randy A. Reagan

Dissertations

Enterprises managing multiple concurrent New Product Development (NPD) projects face significant challenges assigning staff to projects in order to achieve launch schedules that maximize financial returns. The challenge is increased with the class of Short Life Technology Intensive (SLTI) products characterized by technical complexity, short development cycles and short revenue life cycles. Technical complexity drives the need to assign staffing resources of various technical disciplines and skill levels. SLTI products are rapidly developed and launched into stationary market windows where the revenue life cycle is short and decreasing with any time-to-market delay. The SLTI-NPD project management decision is to assign …

End-Of-Life Analysis Of Nanotechnology Products, Sun Olapiriyakul

Dissertations

Previous research has shown that thermodynamic properties including melting point and specific heat capacity of nanomaterials may be higher than that of their corresponding bulk materials. The melting point elevation and specific heat capacity enhancement of nanomaterials may result in increased energy consumption and waste gases emission at the end-of-life (EOL) stage where the products containing nanomaterials are recycled by high temperature metal recovery (HTMR) process.

In this dissertation, the effect of physical characteristics of nanomaterials, referred to as physicochemical parameters, on their melting temperature and specific heat capacity was investigated. In addition, physical, chemical, and thermodynamic properties of nanomaterials …

A Methodology To Stabilize The Supply Chain, Alfonso Sarmiento

Electronic Theses and Dissertations

In today's world, supply chains are facing market dynamics dominated by strong global competition, high labor costs, shorter product life cycles, and environmental regulations. Supply chains have evolved to keep pace with the rapid growth in these business dynamics, becoming longer and more complex. As a result, supply chains are systems with a great number of network connections among their multiple components. The interactions of the network components with respect to each other and the environment cause these systems to behave in a highly nonlinear dynamic manner. Ripple effects that have a huge, negative impact on the behavior of the …

An Interval Based Approach To Model Input Uncertainty In Discrete-Event Simulation, Ola Batarseh

Electronic Theses and Dissertations

The objective of this research is to increase the robustness of discrete-event simulation (DES) when input uncertainties associated models and parameters are present. Input uncertainties in simulation have different sources, including lack of data, conflicting information and beliefs, lack of introspection, measurement errors, and lack of information about dependency. A reliable solution is obtained from a simulation mechanism that accounts for these uncertainty components in simulation. An interval-based simulation (IBS) mechanism based on imprecise probabilities is proposed, where the statistical distribution parameters in simulation are intervals instead of precise real numbers. This approach incorporates variability and uncertainty in systems. In …

Small Business And Industrial Engineering Tools, Adib Behjat

Industrial and Manufacturing Engineering

UltraMed, a small distribution company located in the United Arab Emirates, faces high operations cost due to inefficiency in methods and concepts implemented in their business. Through the use of basic Industrial Engineering techniques, UltraMed and other small businesses can succeed in reducing their operational costs through the implementation of three major concepts of Industrial Engineering: Operations Research, Database Management, and Engineering Economic Modeling.

To succeed in implementing the design, it is important to have the right data and a cohesive foundation for the design; else, the results generated by the techniques will be invalid and could cause further complications …

Implementing Rfid To Improve Animal Shelter Inventory And Allocation, Adam Mach

Industrial and Manufacturing Engineering

The purpose of this project is to observe the best way to incorporate Radio Frequency Identification (RFID) technology into the animal inventory system present in animal shelters, while also observing the benefits of implementing this system. The Woods Humane Society was used in this project as a sample animal care facility that could benefit from this application.

Many RFID systems can be observed in other industries, but very few examples this technology exist in animal shelters or smaller animal care facilities. Part of the reason for that is because funds are scarce at most animal care facilities, like the Woods …

Design And Development Of An Integrated Waste Management System For Huai Nam Khun, Thailand, Annie Duong

Industrial and Manufacturing Engineering

Background

A rural village in Thailand has always been limited in access to waste collection services and processing facilities. As a result, their behaviors of disposing waste in ineffective manners such as dumping and burning causes a variety of environmental impacts. In addition, the people dwelling in these areas are often unaware of the health risks associated to these types of engagements because of the inadequate education system. For a long time coming these circumstances remained untouched until a non-profit organization recently shed light to the need for a solution. An investigation, to develop a design solution in order to …

Funeral Services Marketing Interface To Enhance Customer Service And Overall Productivity, Alyssa R. Habing

Industrial and Manufacturing Engineering

Customer satisfaction is the ultimate goal of any business regardless of the industry it resides in; it’s the sole driver of a company’s productivity levels and overall success within the market. Although numb to most market fluctuations, the funeral industry needs to reinvent their business strategies continuously in order to increase their market share. It’s especially important for smaller funeral homes across the world to take this idea to another level in order to stay competitive with the larger, corporate establishments. In the past twenty years, the industry has grown exponentially due to more interest and popularity. The increase in …

5-S And The Facility Redesign For A Cleaning Products Manufacturing Company, Jonathan Eipper

Industrial and Manufacturing Engineering

This project deals with a “green” cleaning products company in Southern California. Business has increased 38% in the past year along with changes in production capacity and capability, so the company has identified a need for a sustainable model of manufacturing at their new and expanded facility. Goals of promoting sustainable waste management, minimizing types of lean waste, properly storing inventory, improving workplace communication, and defining production tasks will be addressed in this facilities redesign through 5S. The biggest component and outcome of the facility design will be organization. This leads to a goal of eliminating waste, which will in …

Decision Analysis Tool For Appropriate Water Treatment Technologies In Improverished Villages, Conner David Johnston

Industrial and Manufacturing Engineering

No abstract provided.

Ernie Ball Guitars Woodshop Facilities Redesign, Cameron Lea Schlemer

Industrial and Manufacturing Engineering

This report details a facilities design for Ernie Ball’s guitar and bass guitar manufacturing facility in San Luis Obispo, CA. Specifically, this project will redesign the layout for the Woodshop, the largest of the 5 manufacturing cells in the facility. This project was completed using the Systematic Layout Planning procedure and focused mostly on phase II and III in which the specifics for a layout are determined, however, space requirements were not evaluated as it was not within scope.

The first step was to develop departments in the facilities; two master departments were identified for the neck manufacturing process and …

Alleviation Of Spindle Transfer, Blake Ochs, Whitney Bone

Industrial and Manufacturing Engineering

Haas Automation, Inc. is one of the largest CNC machine tool builders in the world. They produce an assortment of machines that come in many different sizes, however, all machines have in common the central tool that allows them to perform their surfacing and bore functions, the spindle. As with the machines themselves, the spindles can also range in size depending on the type of machine they are going into. These spindles are assembled step by step and as components are added to them, several models become so heavy that it is not feasible to have operators lift them by …

Determining A Reliability Factor For Photovoltaic's In San Luis Obispo, Ryan S. Roach

Industrial and Manufacturing Engineering

This project will analyze raw photovoltaic (PV) solar panel performance data in order to determine a reliability factor for solar panels in San Luis Obispo. This project is a subset of a larger project being performed by SLO RESCO, which is funded by a grant from the California Energy Commission. Their project will explore the use of solar, wind, geothermal, and biomass renewable resources. The scope of this project is limited to a small section of RESCO's analysis of solar panel technology and implementation in which a reliability factor will be generated.

The objective is to determine a reliability factor …

Application Of Radio Frequency Identification To An Asset Checkout System, Ma'ayan K. Bennaim

Industrial and Manufacturing Engineering

Radio Frequency Identification (RFID) is a growing technology which is increasingly utilized throughout industry. This senior project identifies an RFID alternative to the checkout system in the tool crib of the Cal Poly Aero Hanger. A new database is designed and built to interface with an RFIDeas AIR enroll reader. The system realizes vast time savings in check in times and increases student accountability for the tools which are checked out by tagging tools.

Layout And Procedure Re-Design Of Dcpp Receiving Warehouse, Nicole Elizabeth Riegel

Industrial and Manufacturing Engineering

The receiving warehouse at Diablo Canyon Power Plant, owned by Pacific Gas and Electric, serves as a place to recognize the receiving of items into an ERP system, repackage and label items for long-term storage, and organize items for delivery inside the secured area. The warehouse managers would like to redesign the layout and procedures of the warehouse. Currently items are not received, scanned, or shipped in a timely manner. The flow of people and items in the receiving and shipping area is chaotic and space is limited especially during plant outages. The objective of this project is to: • …