Engineering Commons^™

Effects Of Machining Parameters And Cooling Strategies On Cutting Forces And Surface Integrity In High-Speed Slot End-Milling Of Titanium Alloy, Emenike Chukwuma

Masters Theses

“Paper 1 presents the results of the investigations of the effects of cooling strategies [Emulsion cooling, Minimum Quantity Lubrication (MQL) and Liquid Nitrogen (LN₂)] and machining parameters (feed rate and spindle speed) on cutting force components, cutting temperature and tool wear during slot end-milling of titanium Ti-6Al-4V workpiece. All machining experiments were conducted using four-flute 0.5 inch diameter uncoated solid carbide end-mill on Cincinnati Milacron, Sabre 750 vertical machining center equipped with Acramatic 2100 controller. Cutting force components were acquired and tool wear was indirectly measured from maximum cutting force variation per slot from the first pass to …

Manual Modification And Plasma Exposure Of Boron Nitride Ceramic To Study Hall Effect Thruster Plasma Channel Material Erosion, Alexander J. Satonik

Masters Theses

"Worn Hall effect thrusters (HET) show a variety of unique microstructures and elemental compositions in the boron nitride thruster channel walls. Worn thruster channels are typically created by running test thrusters in vacuum chambers for hundreds of hours. Studies were undertaken to manually modify samples of boron nitride without the use of a hall effect thruster. Samples were manually abraded with an abrasive blaster and sandpaper, in addition to a vacuum heater. Some of these samples were further exposed to a xenon plasma in a magnetron sputter device. Sandpaper and abrasive blaster tests were used to modify surface roughness values …

A Computational Study Of Driven Micro-Cavities In Supersonic Flat Plate Flow, Thomas Ryan Rehmeier

Masters Theses

"Driven micro-cavities embedded in the wall beneath turbulent supersonic boundary layers are analyzed using two-dimensional computational fluid dynamics. This concept is a passive flow control technique in which very small cavities formed by arrays of thin vertical walls are oriented transverse to the flow direction and underlie the boundary layer. The purpose is to reduce or eliminate skin friction drag. Various micro-cavity configurations were analyzed at locations (0.1 m and 1 m) downstream of the leading edges of flat plates, for free-stream Mach numbers of 1.2, 2.0, and 3.0. Results focus on net drag reduction achieved, cavity flow-field effects, perforation …

Modeling Of Fracture And Durability Of Paste-Bonded Composite Joints Subjected To Hygro-Thermal-Mechanical Loading, David Lee Harris

Masters Theses

"The objective of the research is to characterize the behavior of composite/composite joints with paste adhesive using both experimental testing and analytical modeling. In comparison with the conventional tape adhesive, joining composites using paste adhesive provides several advantages. The carbon fiber laminate material systems employed in this study included IM7 carbon fibers and 977-3 epoxy matrix assembled in prepreg tape, and AS4 carbon fibers and 977-3 epoxy matrix as a five-harness satin weave. The adhesive employed was EA 9394 epoxy. All laminates and test specimens were fabricated and inspected by Boeing using their standard propriety procedures. Three types of test …

Dynamic Mechanical Analysis And Computer Simulation Of Polyurea Aerogels, Victoria Ann Prokopf

Masters Theses

"Historically, the use of aerogels has been limited due to their poor mechanical properties. However, polyurea aerogels have proven to be mechanically strong under quasi-static conditions. Polyurea aerogels can be created by filling molds of the desired shape with a liquid solution that then creates a solid gel filled with liquid. The liquid can be removed from the gel by supercritical drying. This thesis outlines dynamic testing as well as simulation for polyurea aerogels.

Testing has been conducted in dynamic tension and bending for densities of polyurea aerogels ranging from 0.12 g/cm³ to 0.31 g/cm³. In most …

Libration Point Orbits Near Small Bodies In The Elliptic Restricted Three-Body Problem, Bharat Mahajan

Masters Theses

"In this study, the feasibility of using libration point orbits to explore small solar system bodies, including asteroids and comets, is considered. A novel design for a small body mission is proposed that makes use of libration point orbits as "parking" orbits. In considering a human exploration mission to asteroids or comets, these "parking" orbits may provide benefits including a safe vantage point for staging/observation, reduced perturbation effects from the nonuniform gravitational field of the body, fewer communication blackouts, ease of guidance and control of a lander on the surface, etc. Because small solar system bodies have extremely low mass …

Efficient Uncertainty Quantification In Aerospace Analysis And Design, Yi Zhang

Doctoral Dissertations

"The main purpose of this study is to apply a computationally efficient uncertainty quantification approach, Non-Intrusive Polynomial Chaos (NIPC) based stochastic expansions, to robust aerospace analysis and design under mixed (aleatory and epistemic) uncertainties and demonstrate this technique on model problems and robust aerodynamic optimization. The proposed optimization approach utilizes stochastic response surfaces obtained with NIPC methods to approximate the objective function and the constraints in the optimization formulation. The objective function includes the stochastic measures which are minimized simultaneously to ensure the robustness of the final design to both aleatory and epistemic uncertainties. For model problems with mixed uncertainties, …

Observability-Enhanced Dual-Filter Design For Attitude Estimation With Minimum Observations, Jason D. Searcy

Doctoral Dissertations

"Determining spacecraft attitude in real time using only magnetometer data presents a challenging filtering problem. A flexible and computationally efficient method for solving the spacecraft attitude using only an inexpensive and reliable magnetometer would be a useful option for satellite missions, particularly those with modest budgets. The primary challenge is that magnetometers only instantaneously resolve two axes of the spacecraft attitude. Typically, magnetometers are used in conjunction with other sensors to resolve all three axes. However, by using a filter over an adequately long orbit arc, the magnetometer data can yield full attitude, and in near real time. The method …

Interacting Stress Concentration Factors And Their Effect On Fatigue Of Metallic Aerostructures, David Warren Whitley

Doctoral Dissertations

"During fabrication of certain aerostructure components, a situation can arise where a hole is mislocated so that it interferes with a radius, chem-mill step, machined step, or some other similar detail. The interaction of stress concentration effects between a hole and step are not well understood and the resulting impact on fatigue performance is difficult to predict. There exists a need for fatigue data that can be used to determine the analysis methods for evaluation of the interaction of machined steps and fastener holes. In this dissertation, the effect of stress concentrations placed in close proximity to each other and …