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2006

Mechanical Engineering

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Torque Ripple Sensor And Mitigation Mechanism, Jason Neely, Steven Pekarek, Jason M. Banaskavich, Daniel S. Stutts Oct 2006

Torque Ripple Sensor And Mitigation Mechanism, Jason Neely, Steven Pekarek, Jason M. Banaskavich, Daniel S. Stutts

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A torque ripple sensor and method for torque ripple sensing and/or mitigation. A piezoelectric sensor is positioned relative to a motor so that torque fluctuations due to torque ripple of the motor are transmitted to the sensor, resulting in strain of a piezoelectric element. A resulting signal can be amplified and conditioned for determining a magnitude of the torque ripple and/or fed into a feedback loop for applying current control or a counter-torque to the motor for torque ripple mitigation.


Investigation Of The Lead-Free Solder Joint Shear Performance, James Webster, Jianbiao Pan, Brian J. Toleno Oct 2006

Investigation Of The Lead-Free Solder Joint Shear Performance, James Webster, Jianbiao Pan, Brian J. Toleno

Industrial and Manufacturing Engineering

Reflow profile has significant impact on solder joint performance because it influences wetting and microstructure of the solder joint. The purpose of this study is to investigate the effects of reflow profile and thermal shock on the shear performance of eutectic SnPb (SnPb) and Sn3.0Ag0.5Cu (SAC305) solder joints. Test boards were assembled with four different sized surface mount chip resistors (1206, 0805, 0603 and 0402). Nine reflow profiles for SAC 305 and nine reflow profiles for SnPb were developed with three levels of peak temperature (12ºC, 22ºC, and 32ºC above solder liquidus temperature, or 230ºC, 240ºC, and 250ºC for SAC …


Internal Small Volume Storage Water Heater, Kelly Homan Oct 2006

Internal Small Volume Storage Water Heater, Kelly Homan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The invention concerns devices for water storage, heating and delivery. A storage water heater of the invention provides an amount of unmixed recently heated water from an internal small volume during a draw along with water from a main volume. When water is drawn from the storage water heater, an amount of recently heated water substantially unmixed with the remaining volume of the tank is drawn along with heated water from the remaining volume. Substantial performance increases in the hot water that may be delivered over a period, such as an hour, may be achieved compared to an otherwise identical …


Role Of Atomic Scale Interfaces In The Compressive Behavior Of Carbon Nanotubes In Composites, S. Namilae, Namas Chandra Oct 2006

Role Of Atomic Scale Interfaces In The Compressive Behavior Of Carbon Nanotubes In Composites, S. Namilae, Namas Chandra

Department of Engineering Mechanics: Faculty Publications

Carbon nanotubes (CNT) are potentially promising fibers for ultra high strength composites. In order to fully har-ness the outstanding mechanical properties of carbon nanotubes as fiber reinforcements, it is essential to understand the nature of load transfer between fiber and matrix under various types of loading conditions that include tension, compression, torsion and a combination thereof. In this paper, we study the compressive behavior (buckling and post-buckling) of carbon nanotubes in the neat form, when they are embedded in polyethylene matrix and with in¬terface chemical modifications using molecular dynamics simulations based on Tersoff–Brenner potential. It is ob¬served that the critical …


The Effect Of Thermal Exposure On The Mechanical Properties Of 2099-T6 Die Forgings, 2099-T83 Extrusions, 7075-T7651 Plate, 7085-T7452 Die Forgings, 7085-T7651 Plate, And 2397-T87 Plate Aluminum Alloys, J. Jabra, M. Romios, J. Lai, E. Lee, M. Setiawan, E. W. Lee, J. Witters, N. Abourialy, J. Ogren, R. Clark, T. Oppenheim, W. E. Frazier, Omar S. Es-Said Oct 2006

The Effect Of Thermal Exposure On The Mechanical Properties Of 2099-T6 Die Forgings, 2099-T83 Extrusions, 7075-T7651 Plate, 7085-T7452 Die Forgings, 7085-T7651 Plate, And 2397-T87 Plate Aluminum Alloys, J. Jabra, M. Romios, J. Lai, E. Lee, M. Setiawan, E. W. Lee, J. Witters, N. Abourialy, J. Ogren, R. Clark, T. Oppenheim, W. E. Frazier, Omar S. Es-Said

Mechanical Engineering Faculty Works

Aluminum alloys 2099-T6 die forgings, 2099-T83 extrusions, 7075-T7651 plate, 7085-T7452 die forgings, 7085-T7651 plate, and 2397-T87 plate were thermally exposed at temperatures of 180 degrees C (350 degrees F), 230 degrees C (450 degrees F), and 290 degrees C (550 degrees F) for 0.1, 0.5, 2, 10, 100, and 1000 h. The purpose of this study was to determine the effect of thermal exposure on the mechanical properties and electrical conductivity of these alloys. The data shows that higher temperatures and longer exposure times generally resulted in decreased strength and hardness and increased percent elongation and electrical conductivity.


Modeling And Simulation Of The Interaction Between Lubricant Droplets On The Slider Surface And Air Flow Within The Head/Disk Interface Of Disk Drives, Lin Wu Oct 2006

Modeling And Simulation Of The Interaction Between Lubricant Droplets On The Slider Surface And Air Flow Within The Head/Disk Interface Of Disk Drives, Lin Wu

Department of Mechanical and Materials Engineering: Faculty Publications

The dynamic interaction phenomenon between three-dimensional (3-D) lubricant droplets located on the air bearing surface and air flow within the head-disk interface is modeled and numerically simulated. A strong interaction is observed for ultra low flying slider design. The droplet motion and deformation are able to induce non-negligible air bearing force and moment change, which in turn may impose a non-negligible disturbance on the slider’s flying attitude.


Transient Response Of Rotor On Rolling-Element Bearings With Clearance, David P. Fleming, Brian T. Murphy, Jerzy T. Sawicki, J. V. Poplawski Oct 2006

Transient Response Of Rotor On Rolling-Element Bearings With Clearance, David P. Fleming, Brian T. Murphy, Jerzy T. Sawicki, J. V. Poplawski

Mechanical Engineering Faculty Publications

Internal clearance in rolling element bearings is usually present to allow for radial and axial growth of the rotor-bearing system and to accommodate bearing fit-up. The presence of this clearance also introduces a “dead band” into the load-deflection behavior of the bearing. Previous studies demonstrated that the presence of dead band clearance might have a significant effect on synchronous rotor response. In this work, the authors investigate transient response of a rotor supported on rolling element bearings with internal clearance. In addition, the stiffness of the bearings varies nonlinearly with bearing deflection and with speed. Bearing properties were accurately calculated …


An Initial Non-Equilibrium Porous-Media Model For Cfd Simulation Of Stirling Regenerators, Roy C. Tew, Terry Simon, David Gedeon, Mounir B. Ibrahim, Wei Rong Oct 2006

An Initial Non-Equilibrium Porous-Media Model For Cfd Simulation Of Stirling Regenerators, Roy C. Tew, Terry Simon, David Gedeon, Mounir B. Ibrahim, Wei Rong

Mechanical Engineering Faculty Publications

The objective of this paper is to define empirical parameters for an initial thermal non-equilibrium porous-media model for use in Computational Fluid Dynamics (CFD) codes for simulation of Stirling regenerators. The two codes currently used at Glenn Research Center for Stirling modeling are Fluent and CFD-ACE. The codes’ porous-media models are equilibrium models, which assume solid matrix and fluid are in thermal equilibrium. This is believed to be a poor assumption for Stirling regenerators; Stirling 1–D regenerator models, used in Stirling design, use non-equilibrium regenerator models and suggest regenerator matrix and gas average temperatures can differ by several degrees at …


Pneumatic Tire, Alan Neville Gent, Joseph D. Walter Sep 2006

Pneumatic Tire, Alan Neville Gent, Joseph D. Walter

Mechanical Engineering Faculty Research

For many years, tire engineers relied on the monograph, 'Mechanics of Pneumatic Tires', for detailed information about the principles of tire design and use. Published originally by the National Bureau of Standards, U.S. Department of Commerce, in 1971, and a later (1981) edition by the National Highway Traffic Safety Administration (NHTSA), U.S. Department of Transportation, it has long been out of print. No textbook or monograph of comparable range and depth has appeared since. While many chapters of the two editions contain authoritative reviews that are still relevant today, they were prepared in an era when bias ply and belted-bias …


Integrating Design Throughout The Mechanical Engineering Curriculum: A Focus On The Engineering Clinics, Krishan Bhatia, Tirupathi R. Chandrupatla, John C. Chen, Eric Constans, Jennifer A. Kadlowec, Anthony J. Marchese, Paris Von Lockette, Hong Zhang Sep 2006

Integrating Design Throughout The Mechanical Engineering Curriculum: A Focus On The Engineering Clinics, Krishan Bhatia, Tirupathi R. Chandrupatla, John C. Chen, Eric Constans, Jennifer A. Kadlowec, Anthony J. Marchese, Paris Von Lockette, Hong Zhang

Mechanical Engineering

At Rowan University, we have infused design into the curriculum through an eight-semester course sequence called the Engineering Clinic. Through this experience students learn the art and science of design in a multidisciplinary team environment. While many engineering programs currently include a Capstone Design course taken near the end of the college career to meet the design needs, Engineering Clinic at Rowan allows students to hone their design skills throughout their four-year career. This paper will describe in further detail the objectives and execution of each year in the design sequence, types of projects and how the Clinics complement traditional …


Obtaining Mode Mixity For A Bimaterial Interface Crack Using The Virtual Crack Closure Technique, A. Agrawal, Anette M. Karlsson Sep 2006

Obtaining Mode Mixity For A Bimaterial Interface Crack Using The Virtual Crack Closure Technique, A. Agrawal, Anette M. Karlsson

Mechanical Engineering Faculty Publications

We review, unify and extend work pertaining to evaluating mode mixity of interfacial fracture utilizing the virtual crack closure technique (VCCT). From the VCCT, components of the strain energy release rate (SERR) are obtained using the forces and displacements near the crack tip corresponding to the opening and sliding contributions. Unfortunately, these components depend on the crack extension size, Δ, used in the VCCT. It follows that a mode mixity based upon these components also will depend on the crack extension size. However, the components of the strain energy release rate can be used for determining the complex stress intensity …


Maximizing Miniature Aerial Vehicles, Stephen Griffiths, Jeffery Brian Saunders, Andrew Curtis, Blake Barber, Timothy W. Mclain, Randal W. Beard Sep 2006

Maximizing Miniature Aerial Vehicles, Stephen Griffiths, Jeffery Brian Saunders, Andrew Curtis, Blake Barber, Timothy W. Mclain, Randal W. Beard

Faculty Publications

Despite the tremendous potential demonstrated by miniature aerial vehicles (MAV) in numerous applications, they are currently limited to operations in open air space, far away from obstacles and terrain. To broaden the range of applications for MAVs, methods to enable operation in environments of increased complexity must be developed. In this article, we presented two strategies for obstacle and terrain avoidance that provide a means for avoiding obstacles in the flight path and for staying centered in a winding corridor.


Field Monitoring And Hourly Simulation Modeling Of The Melink Intellihood Exhaust Control System At Two Supermarkets, One Restaurant, And One Fast Food Restaurant; Final Report, Florida Solar Energy Center, Lixing Gu Aug 2006

Field Monitoring And Hourly Simulation Modeling Of The Melink Intellihood Exhaust Control System At Two Supermarkets, One Restaurant, And One Fast Food Restaurant; Final Report, Florida Solar Energy Center, Lixing Gu

FSEC Energy Research Center®

Monitoring of variable speed control of exhaust and make-up air on four Florida buildings is performed. Computer modeling is used to determine energy and demand savings on a yearly basis.


Modeling Dynamics And Exploring Control Of A Single-Wheeled Dynamically Stable Mobile Robot With Arms, Eric M. Schearer Aug 2006

Modeling Dynamics And Exploring Control Of A Single-Wheeled Dynamically Stable Mobile Robot With Arms, Eric M. Schearer

Mechanical Engineering Faculty Publications

This paper focuses on simulations of a dynamically stable mobile robot (Ballbot) with arms. The simulations are of Ballbot lifting its arms in various directions. A PD arm controller works independently of an LQR-designed balancing/station keeping controller. The PD controller drives the arms to follow desired trajectories. When the arms are raised, Ballbot assumes a leaning equilibrium (the physical equilibrium) as opposed to the standing equilibrium (body stands totally upright - a predefined desired equilibrium) that the LQR drives toward. The conflict between these two equilibria causes the robot to lose its balance when lifting heavy (10 kg) loads. A …


Estimation Of Liquidus Temperature When Snagcu Bga/Csp Components Are Soldered With Snpb Paste, Jianbiao Pan Aug 2006

Estimation Of Liquidus Temperature When Snagcu Bga/Csp Components Are Soldered With Snpb Paste, Jianbiao Pan

Industrial and Manufacturing Engineering

Recently, the soldering of lead-free components with SnPb paste, or lead-free backward compatibility, is becoming a hot topic. One of the major challenges in backward compatibility assembly is the development of a right reflow profile for the soldering of SnAgCu Ball Grid Array (BGA)/Chip Scale Package (CSP) components with SnPb paste. If the SnAgCu reflow profile is used, the reflow temperature may be too high for other SnPb components in the same board during assembly according to the component rating per IPC/JEDEC J-STD-020C. In addition, the flux in SnPb solder paste may not function properly in such a high reflow …


Comparing Apples, Oranges And Grapefruits: An Analysis Of Current Building Energy Analysis Standards For Building America, Home Energy Ratings And The 2006 International Energy Conservation Code, Florida Solar Energy Center, Philip Fairey Aug 2006

Comparing Apples, Oranges And Grapefruits: An Analysis Of Current Building Energy Analysis Standards For Building America, Home Energy Ratings And The 2006 International Energy Conservation Code, Florida Solar Energy Center, Philip Fairey

FSEC Energy Research Center®

The purpose of this work is to determine the relationship between the U.S. Department of Energy's Building America (BA) Benchmarking Analysis methods and the energy-efficiency analysis methods used by the International Energy Conservation Code (IECC) and the Residential Energy Services Network (RESNET) and the Home Energy Rating Systems (HERS) industry for similar purposes. Analysis for three different home sizes conducted in seven different climate zones revealed no correlation between the analysis methods. Pros and cons are presented for different policy options for maintaining or changing the BA benchmark.


Energy Efficient Renovations Of Storm Damaged Residences - Florida Case Studies, Florida Solar Energy Center, Neil Moyer Aug 2006

Energy Efficient Renovations Of Storm Damaged Residences - Florida Case Studies, Florida Solar Energy Center, Neil Moyer

FSEC Energy Research Center®

Storm-damaged homes offer the opportunity for repairs that reduce energy use, improve comfort and enhance resistance to future storms. Case studies of four Florida homes damaged in the summer of 2004 were documented to show the costs and benefits of various retrofit strategies. All four homes required roof replacement and each took advantage of roof cladding with higher reflectance than the original, a proven means of reducing cooling energy use. Two of the case studies included improvements to attic insulation, tightening of the envelope and/or duct system and improved efficiency equipment and lighting. Energy savings attributable to storm repairs were …


Output Feedback Adaptive Variable Structure Control Of A Smart Projectile Fin, Smitha Mani, Sahjendra N. Singh, Woosoon Yim Aug 2006

Output Feedback Adaptive Variable Structure Control Of A Smart Projectile Fin, Smitha Mani, Sahjendra N. Singh, Woosoon Yim

Mechanical Engineering Faculty Research

No abstract provided.


Numerical Simulation And Prediction Of Dilution During Laser Deposition, Zhiqiang Fan, Anand Jambunathan, Todd E. Sparks, Jianzhong Ruan, Yu Yang, Yaxin Bao, Frank W. Liou Aug 2006

Numerical Simulation And Prediction Of Dilution During Laser Deposition, Zhiqiang Fan, Anand Jambunathan, Todd E. Sparks, Jianzhong Ruan, Yu Yang, Yaxin Bao, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The laser additive manufacturing technique of laser deposition allows quick fabrication of fully-dense metallic components directly from Computer Aided Design (CAD) solid models. The applications of laser deposition include rapid prototyping, rapid tooling and part refurbishment. The development of an accurate predictive model for laser deposition is extremely complicated due to the multitude of process parameters and materials properties involved. In this work, a heat transfer and fluid flow model is developed. The model is used to predict dilution under varying process parameters for deposits of Ti-6Al-4V. Experimental validation of the predicted dilution is presented. The laser used is a …


Effect Of Structured Laser Pulses On Grain Growth In H13 Tool Steel, Todd E. Sparks, Jianzhong Ruan, Zhiqiang Fan, Yaxin Bao, Frank W. Liou Aug 2006

Effect Of Structured Laser Pulses On Grain Growth In H13 Tool Steel, Todd E. Sparks, Jianzhong Ruan, Zhiqiang Fan, Yaxin Bao, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In metal solidification. the cooling rate is an important factor in determining the resultant grain structure of the material. The paper discusses the results of a feasibility study done to determine whether a laser pulse scheme can be designed to affect, and eventually control, the resultant microstructure of the deposited material. A factorial experimental approach is applied to determine the significant parameters affecting grain size and orientation. Parameters investigated include maximum pulse power, pulse frequency, pulse shape, and material feed rate. Particular attention is given to parameter combinations that can cause grain growth through the layer boundaries of the deposited …


Freeform Extrusion Of High Solids Loading Ceramic Slurries, Part I: Extrusion Process Modeling, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas Aug 2006

Freeform Extrusion Of High Solids Loading Ceramic Slurries, Part I: Extrusion Process Modeling, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A novel, solid freeform fabrication method has been developed for the manufacture of ceramic-based components in an environmentally friendly fashion. The method is based on the extrusion of ceramic slurries using water as the binding media. Aluminum oxide (Al2O3) is currently being used as the part material and solids loading as high as 60 vol. % has been achieved. This paper describes a novel manufacturing machine that has been developed for the extrusion of high solids loading ceramic slurries. A critical component of the machine is the deposition system, which consists of a syringe, a plunger, …


Freeform Extrusion Of High Solids Loading Ceramic Slurries, Part Ii: Extrusion Process Control, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas Aug 2006

Freeform Extrusion Of High Solids Loading Ceramic Slurries, Part Ii: Extrusion Process Control, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Part I of this paper provided a detailed description of a novel fabrication machine for high solids loading ceramic slurry extrusion processes and presented an empirical model of the ceramic extrusion process, viewing ram velocity as the input and extrusion force as the output. A constant extrusion force is desirable as it correlates with a constant material deposition rate and, thus, good part quality. The experimental results used to construct the model demonstrated that a constant ram velocity will not necessarily produce a constant extrusion force. In some instances the extrusion force increased until ram motor skipping occurred, and process …


Three Dimensional Die Repair Using A Hybrid Manufacturing System, Lan Ren, Ajay Panackal Padathu, Jianzhong Ruan, Todd E. Sparks, Frank W. Liou Aug 2006

Three Dimensional Die Repair Using A Hybrid Manufacturing System, Lan Ren, Ajay Panackal Padathu, Jianzhong Ruan, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A dramatic reduction in the cost, energy and time can be achieved by pursuing part repairing especially for die industry. In this paper, repairing process development was carried out by a hybrid manufacturing system aiming at the prevalent kinds of die core damages which is worn-out or corroded surface. Surface patches pattern is used for generating tool path to repair the damaged faces. A user-friendly software tool was developed to facilitate the users. 3D repairing technology was also integrated which ensures the alignment when more than one damages need to be repaired without reloading the part. Realization of 3D surface …


Applications Of A Hybrid Manufacturing Process For Fabrication And Repair Of Metallic Structures, Frank W. Liou, Kevin P. Slattery, Mary Kinsella, Joseph William Newkirk, Hsin-Nan Chou, Robert G. Landers Aug 2006

Applications Of A Hybrid Manufacturing Process For Fabrication And Repair Of Metallic Structures, Frank W. Liou, Kevin P. Slattery, Mary Kinsella, Joseph William Newkirk, Hsin-Nan Chou, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Since its appearance, rapid prototyping technology has been of interest to various industries that are looking for a process to produce/build a part directly from a CAD model in a short time. Among them, the direct metal deposition process is the only process which directly manufactures a fully dense metal part without intermediate steps. However, challenges of the direct metal deposition process include building overhang structures, producing precision surfaces, and making parts with complex structures. Coupled between the additive and the subtractive processes into a single workstation, the integrated process, or hybrid process, can produce a metal part with machining …


Evaluation Of Mechanical Properties And Microstructure For Laser Deposition Process And Welding Process, Yaxin Bao, Jianzhong Ruan, Todd E. Sparks, Jambunathan Anand, Joseph William Newkirk, Frank W. Liou Aug 2006

Evaluation Of Mechanical Properties And Microstructure For Laser Deposition Process And Welding Process, Yaxin Bao, Jianzhong Ruan, Todd E. Sparks, Jambunathan Anand, Joseph William Newkirk, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser Aided Manufacturing Process (LAMP) can be applied to repair steel die/molds which are currently repaired using traditional welding process in industry. In order to fully understand the advantages of laser deposition repair process over traditional welded-repair process, the mechanical properties such as tensile strength and hardness of H13 tool steel samples produced by these two processes were investigated. The microstructure and fracture surface of the samples were analyzed using optical microscope and SEM (Scanning Electron Microscope). Moreover, depositions on substrates with different shapes were studied to evaluate the performance of LAMP on damaged parts with complicated geometric shape.


Automation Of A Hybrid Manufacturing System Through Tight Integration Of Software And Sensor Feedback, Jacquelyn K. Stroble, Robert G. Landers, Frank W. Liou Aug 2006

Automation Of A Hybrid Manufacturing System Through Tight Integration Of Software And Sensor Feedback, Jacquelyn K. Stroble, Robert G. Landers, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents a framework for the automation of the Laser Aided Manufacturing Process (LAMP) lab at the University of Missouri-Rolla. The groundwork for the proposed system involves the integration of the LabVIEW software package and a PXI-8195 real time controller with several sensors and actuators. The incorporation of all key control parameters into one virtual instrument will help achieve the goal of an automated hybrid system. To achieve this goal, a five-phase plan, which will be further discussed in the paper, has been developed. The first phase of this plan, which includes the deposition of a thin walled structure …


Comparison Of Thermal Properties Of Laser Deposition And Traditional Welding Process Via Thermal Diffusivity Measurement, Yu Yang, Omoghene Osaze Obahor, Yaxin Bao, Todd E. Sparks, Jianzhong Ruan, Jacquelyn K. Stroble, Robert G. Landers, Joseph William Newkirk, Frank W. Liou Aug 2006

Comparison Of Thermal Properties Of Laser Deposition And Traditional Welding Process Via Thermal Diffusivity Measurement, Yu Yang, Omoghene Osaze Obahor, Yaxin Bao, Todd E. Sparks, Jianzhong Ruan, Jacquelyn K. Stroble, Robert G. Landers, Joseph William Newkirk, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser deposition is an effective process for mold and die repair. In order to improve the part repair quality, the process impact on thermal diffusivity and thermal conductivity needs to be understood for laser deposited, welded and virgin H13. In this paper, H13 tool steel samples were made by laser deposition, welding and virgin H13 and then cut into pieces. Experiments were conducted to investigate the thermal diffusivity and conductivity. A laser flash method is used to test these samples. The future work and opportunities are also summarized.


Determination Of Transformation Matrix In A Hybrid Multi-Axis Laser-Aided Manufacturing System And Its Practical Implementation, Ajay Panackal Padathu Vijayan, Todd E. Sparks, Jianzhong Ruan, Frank W. Liou Aug 2006

Determination Of Transformation Matrix In A Hybrid Multi-Axis Laser-Aided Manufacturing System And Its Practical Implementation, Ajay Panackal Padathu Vijayan, Todd E. Sparks, Jianzhong Ruan, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Laser Aided Manufacturing Process (LAMP) is a multi-axis hybrid manufacturing process comprised of both an additive process, laser deposition, and a subtractive process, CNC machining. Determination of transformation matrix is one of the most important tasks to bridge the gap between process planning (software) and real deposition/machining process. The first part of the paper discusses an algorithm for computing the position of point/points in three-dimensional space, using homogenous transformation matrices. The second part of the paper discusses about how the algorithm was used in practice to build 3-D parts and part-repair using hybrid manufacturing process.


A Review Of Layer Based Manufacturing Processes For Metals, Jianzhong Ruan, Todd E. Sparks, Zhiqiang Fan, Jacquelyn K. Stroble, Ajay Panackal, Frank W. Liou Aug 2006

A Review Of Layer Based Manufacturing Processes For Metals, Jianzhong Ruan, Todd E. Sparks, Zhiqiang Fan, Jacquelyn K. Stroble, Ajay Panackal, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The metal layered manufacturing processes have provided industries with a fast method to build functional parts directly from CAD models. This paper compares current metal layered manufacturing technologies from including powder based metal deposition, selective laser sinstering (SLS), wire feed deposition etc. The characteristics of each process, including its industrial applications, advantages/disadvantages, costs etc are discussed. In addition, the comparison between each process in terms of build rate, suitable metal etc. is presented in this paper.


Freeze-Spray Processing Of Layered Ceramic Composites, Qiang Fu, Oratai Jongprateep, Ashlee Abbott, Fatih Dogan Aug 2006

Freeze-Spray Processing Of Layered Ceramic Composites, Qiang Fu, Oratai Jongprateep, Ashlee Abbott, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

Thermal gradients and associated stresses are critical in designing with ceramic composites having low thermal conductivity. In order to reduce the stresses from thermal gradients, compositional gradients are employed in designing of composite structures. This study addresses development of freeze-spray process to fabricate layered ceramic structures with controlled layer thickness and microstructural development. The composites were processed by spraying of ceramic slurries with low binder content and relatively high solids loadings (up to 40 vol%) on a cooled substrate. The frozen parts were freeze-dried and sintered at elevated temperatures. The relationship between microstructural development and thermal expansion behavior of Al …