Oil, Gas, and Energy Commons^™

Environment-Induced Degradation And Crack-Growth Studies Of Candidate Target Materials, Ajit K. Roy, Brendan O'Toole

Transmutation Sciences Materials (TRP)

During the past two years (2001-2002) of this project, the primary effort was focused on evaluating the effect of hydrogen on the cracking behavior of candidate target materials namely, Alloys EP-823, HT-9 and 422 in aqueous environments of different pH values at ambient and elevated temperatures. More recently, emphasis is being placed to evaluate the cracking behavior of these materials in molten lead-bismuth eutectic (LBE) environment at much higher testing temperatures so as to compare the cracking susceptibility in environments containing molten metals and aqueous solutions, respectively. The most recent tests to evaluate the cracking susceptibility were primarily based on …

Modeling Corrosion In Oxygen Controlled Lbe Systems With Coupling Of Chemical Kinetics And Hydrodynamics: Quarterly Progress Report 12/1/02- 2/28/03, Samir Moujaes, Yitung Chen

Transmutation Sciences Materials (TRP)

The Lead-Bismuth eutectic (LBE) has been determined from previous experimental studies by the Russians and the European scientific community to be a potential material that can be used as a spallation target and coolant for the AAA proposed application.

Properly controlling the oxygen content in LBE can drastically reduce the LBE corrosion to structural steels. However, existing knowledge of material corrosion performance was obtained from point-wise testing with very limited density. The transport of oxygen and corrosion products, their interaction and variation of corrosion/precipitation along the flow are not well understood.

The first subtask of this project involves using a …

Use Of Positron Annihilation Spectroscopy For Stress-Strain Measurements, Ajit K. Roy

Transmutation Sciences Materials (TRP)

The purpose of this collaborative research project involving the University of Nevada, Las Vegas (UNLV) and the Idaho State University (ISU) is to evaluate the feasibility of determining residual stresses of welded, bent (three-point-bend), and cold-worked engineering materials using a new nondestructive technique based on positron annihilation spectroscopy. The proposed technique is to use x-rays from a small MeV electron Linac to generate positrons inside the sample via pair production. This method can be used for materials characterization and investigation of defects in thick samples that could not be accomplished by conventional positron technique or other nondestructive methods. The data …

Development Of A Systems Engineering Model Of The Chemical Separations Process: Quarterly Progress Report 11/16/02- 2/15/03, Yitung Chen, Randy Clarksean, Darrell Pepper

Separations Campaign (TRP)

Two activities are proposed in this Phase I task: the development of a systems engineering model and the refinement of the Argonne code AMUSE (Argonne Model for Universal Solvent Extraction). The detailed systems engineering model is the start of an integrated approach to the analysis of the materials separations associated with the TRP Program. A second portion of the project is to streamline and improve an integral part of the overall systems model, which is the software package AMUSE. AMUSE analyzes the UREX process and other related solvent extraction processes and defines many of the process streams that are integral …

Envirocare Of Utah: Expanding Waste Acceptance Criteria To Provide Low-Level And Mixed Waste Disposal Options., B. Rogers, K. Loveland

All U.S. Government Documents (Utah Regional Depository)

Envirocare of Utah operates a low-level radioactive waste disposal facility 80 miles west of Salt Lake City in Clive, Utah. Accepted waste types includes NORM, 11e2 byproduct material, Class A low-level waste, and mixed waste. Since 1988, Envirocare has offered disposal options for environmental restoration waste for both government and commercial remediation projects. Annual waste receipts exceed 12 million cubic feet. The waste acceptance criteria (WAC) for the Envirocare facility have significantly expanded to accommodate the changing needs of restoration projects and waste generators since its inception, including acceptable physical waste forms, radiological acceptance criteria, RCRA requirements and treatment capabilities, …

Developing A Sensing System For The Measurement Of Oxygen Concentration In Liquid Pb-Bi Eutectic: Quarterly Progress Report (Nov. 01 – Jan. 31, 2002), Yingtao Jiang, Bingmei Fu, Woosoon Yim

Transmutation Sciences Materials (TRP)

The design of the new apparatus for oxygen measurement/calibration has been completed. This new apparatus shall be of great importance for the UNLV researchers to conduct the research work in the campus.

Calibration Of Ysz Sensors For The Measurement Of Oxygen Concentration In Liquid Pb-Bi Eutectic, Xiaolong Wu, Ramkumar Sivaraman, Ning Li, Wei Hang, T. W. Darling, Yingtao Jiang, Woosoon Yim, Bingmei Fu

Transmutation Sciences Materials (TRP)

Although liquid lead-bismuth eutectic (LBE) is a good candidate for coolant in the subcritical transmutation blanket, it is known to be corrosive to stainless steel, the material of the carrying tubes and containers. Such longterm corrosion problem can be prevented by producing and maintaining a protective oxide layer on the exposed surface of stainless steel. For this purpose, it is required to accurately control the concentration of oxygen dissolved in LBE. Currently, YSZ (Yttria Stabilized Zirconia) oxygen sensors, based on an existing automotive oxygen sensor, with molten bismuth saturated with oxygen as the reference, have been selected for oxygen-concentration measurement. …

Development Of A Systems Engineering Model Of The Chemical Separations Process, Lijian Sun, Haritha Royyuru, Yitung Chen, Randy Clarksean, Darrell Pepper, George Vandegrift, James Laidler

Separations Campaign (TRP)

Project Overview:

• Two Components

– Refine AMUSE Code

– Develop Systems Engineering Model

• Research Objectives

– Develop a framework and environment for a systems engineering analysis of the chemical separations system for the AAA program.

– Establish a baseline systems engineering model from which modifications and improvements can be made.

– Refine the existing AMUSE program that gives a detailed examination of the UREX process, a critical component of the overall separation scheme.

Radiation Transport Modeling Using Parallel Computational Techniques, William Culbreth

Reactor Campaign (TRP)

The Advanced Fuel Cycle Initiative (AFCI) program will rely on the use of accurate calculations and simulations of criticality and shielding for the separation process of the longlived isotopes that present a significant safety hazard in commercial spent fuel. To help design and verify the safety of the separation process, the neutronics code MCNPX will be used to model the distribution of neutron flux within the fuel blanket and to determine the neutron multiplication, k_eff. However, the cross section libraries and computational methods used by MCNPX at these neutron energies still have some uncertainty and will require validation. …

Radiation Transport Modeling Using Parallel Computational Techniques, William Culbreth, Denis Beller

Reactor Campaign (TRP)

The second year of this project involved modeling several aspects of the LANCSE beam experiments:

• Modeling targets of varying diameter in air, in a vacuum, and in the presence of humid air;
• Modeling various proton beam profiles;
• Modeling the effects of off-axis proton beam impingement on the target;
• Modeling the asymmetry introduced by the steel table below the target;
• Modeling the effect of varying ratios of Pb to Bi and the effect of impurities; and
• Modeling the system, including other structures within the test room.

With the experience gained through modeling these systems, the UNLV researchers plan, with the assistance …

Monte Carlo Verification And Modeling Of Lead-Bismuth Spallation Targets, Daniel R. Lowe

Reactor Campaign (TRP)

No abstract provided.

Corrosion Of Steel By Lead Bismuth Eutectic, John Farley, Allen L. Johnson, Dale L. Perry

Transmutation Sciences Materials (TRP)

Materials for transmuter systems must be able to tolerate high neutron fluxes, great temperatures, and chemical corrosion. For lead bismuth eutectic (LBE) systems, there is an additional challenge in that the corrosive behaviors of materials in LBE are not well understood. Most of the available information on LBE systems has come from the Russians, who have over 80 reactor-years experience with LBE coolant in their Alpha-class submarine reactors. The Russians found that the presence of small amounts of oxygen (on the order of parts per million) in the LBE significantly reduced corrosion. However, a fundamental understanding and verification of its …

Surface Studies Of Corrosion Of Stainless Steel By Lead Bismuth Eutectic, Daniel Koury, Brian D. Hosterman, John Farley, Dale L. Perry, D. Parsons, J. Manzerova, Allen L. Johnson

Transmutation Sciences Materials (TRP)

Why is Lead Bismuth Eutectic Important?

• Changing national security stances have led to reexamination of nuclear waste reprocessing

• Dangerous actinides can be separated and

• Transmuted into safer products, creating a waste form dangerous for only hundreds of years, in addition to the production (up to 1/3 of the original fission energy) of useful energy

• Non-moderating coolants or spallation targets for production of fast neutrons is required for transmutation

• Russian experience with LBE coolants in their nuclear submarine fleet makes LBE an attractive possible transmutation coolant technology

• Corrosion of steel by LBE is an important …

Environment-Induced Degradation And Crack-Growth Studies Of Candidate Target Materials, Ajit K. Roy, Brendan O'Toole, Zhiyong Wang, David W. Hatchett

Transmutation Sciences Materials (TRP)

The primary objective of this task is to evaluate the potential for the environmentally-assisted cracking of candidate target materials for applications in spallation-neutron-target systems, such as accelerator-driven system for the transmutation of waste. The materials selected for evaluation and characterization are martensitic stainless steels (SS) including Alloys HT- 9, EP 823 and Type 422 stainless steel.

More recently, this experimental program has been expanded to evaluate the effect of molten lead-bismuth eutectic (LBE) on the corrosion behavior of target materials in the presence of oxygen. Since the materials performance laboratory (MPL) at UNLV currently cannot accommodate this type of testing, …

Modeling Corrosion In Oxygen Controlled Lbe Systems With Coupling Of Chemical Kinetics And Hydrodynamics, Samir Moujaes, Yitung Chen

Transmutation Sciences Materials (TRP)

The corrosion of structural materials is a major concern for the use of lead-bismuth eutectic (LBE) systems for nuclear applications such as in transmuter targets or fast reactors. Corrosion in liquid metal systems can occur through various processes, including, for example, dissolution, formation of inter-metallic compounds at the interface, and penetration of liquid metal along grain boundaries. Predicting the rate of these processes depends on numerous system operational factors: temperature, system geometry, thermal gradients, solid and liquid compositions, and velocity of the liquid metal, to name a few. Corrosion, along with mechanical and/or hydraulic factors, often contributes to component failure. …

Modeling Of Corrosion In Oxygen Controlled Lead Bismuth Eutectic Systems With The Coupling Of Chemical Kinetics And Hydrodynamics, Samir Moujaes, Yitung Chen, Kanthi Kiran Dasika, Chao Wu

Transmutation Sciences Materials (TRP)

Objectives:

• To simulate a 2-D model of the Materials Test Loop by approximating it to be a toroid with a pie cross section for the purpose of comparing the simulated results with the analytical results.
• The temperature and concentration profiles on the wall boundaries imposed are similar to the actual test model.
• Geometry effects have great influence on local corrosion rate.
• A 2-D benchmark problem and a sudden expansion case are studied which show good consistency to analytical solution.
• Results from 2-D sudden expansion problem are similar to experimental data obtained by other researchers.

Development Of A Mechanistic Understanding Of High-Temperature Deformation Of Alloy Ep-823, Ajit K. Roy, Brendan O'Toole

Transmutation Sciences Materials (TRP)

The purpose of this task is to evaluate the mechanical properties of Alloy EP-823 at temperatures relevant to the transmutation processes. Testing has been initiated to evaluate the tensile properties of martensitic Alloy EP-823 stainless steel at temperatures ranging from ambient (25 °C) to 600°C. The test materials were thermally treated prior to the evaluation of their tensile properties. The deformation characteristics of these tensile specimens, upon completion of testing, will be evaluated by surface analytical techniques such as scanning electron microscopy (SEM) and transmission electron microscopy (TEM).

Developing A Sensing System For The Measurement Of Oxygen Concentration In Liquid Pb-Bi Eutectic, Yingtao Jiang, Bingmei Fu, Woosoon Yim

Transmutation Sciences Materials (TRP)

Lead-bismuth eutectic (LBE) is a candidate as a spallation target in sub-critical transmutation systems and as a coolant in nuclear programs. One of the primary concerns with LBE systems is the corrosion of stainless steel, the primary structural material used in nuclear systems. To mitigate this problem, trace levels of oxygen can be introduced into the system, causing the formation of a protective oxide layer at the interface between the LBE and steel. To protect the steel components, this oxide layer must be properly maintained. However, too much oxygen will produce unwanted oxide precipitation within the coolant and elsewhere in …

Use Of Positron Annihilation Spectroscopy For Stress-Strain Measurements, Ajit K. Roy

Transmutation Sciences Materials (TRP)

One of the greatest challenges in evaluating the performance of materials in the real world is the determination of residual stresses, or the stresses induced in a material. Plastic deformation of metals and alloys produces an increase in the number of lattice imperfections known as dislocations, which by virtue of their interaction results in higher state of internal stress and reduces ductility. These stresses, if not properly annealed (released) can significantly degrade the long-term performance of the materials.

Due to the high temperatures and radiation fields typically encountered in most nuclear systems, such as accelerator-driven transmutation systems (ADS) and nuclear …

Fundamental And Applied Experimental Investigations Of Corrosion Of Steel By Lbe Under Controlled Conditions: Kinetics, Chemistry, Morphology, And Surface Preparation, Allen L. Johnson, John Farley, Dale L. Perry

Transmutation Sciences Materials (TRP)

An innovative research program is proposed to investigate the corrosion of steel by lead alloys, and in particular lead-bismuth eutectic (LBE). In our previous work, some steels were found to be far more resistant to corrosion by LBE than others depending on surface preparation (cold working). This program would allow testing of crucial hypotheses about the causes of the observed increased corrosion resistance. We propose to build a new test facility at UNLV to expose steel samples to LBE as well as facilities to prepare steel samples as indicated by our work.

The unique capabilities of the test system will …

Effects Of Environmental Variables And Stress Concentration On Target Materials, Sudheer Sama

Transmutation Sciences Materials (TRP)

This paper presents a brief summary on stress corrosion cracking (SCC) behavior of alloy HT 9. The susceptibility of this alloy to SCC was evaluated by using constant load and slow strain rate test techniques in neutral and acidic solutions at ambient temperature and 90°C. A proof ring was used to apply tensile load to the smooth specimen for 30 days in constant load testing. In slow strain rate testing, the specimen was continuously strained in tension at a rate of 3.3 × 10^-6 sec^-1 until fracture.

Effects Of Environmental Variables And Stress Concentration On Cracking Of Spallation Target Materials, Ajit K. Roy, Ramprashad Prabhakaran, Mohammad K. Hossain

Transmutation Sciences Materials (TRP)

This paper presents the results of stress corrosion cracking (SCC) studies of two martensitic target materials, namely Alloy EP-823 and Type 422 stainless steel. The susceptibility to SCC was evaluated by using constantload and slow-strain-rate (SSR) test techniques in neutral (pH: 6-7) and acidic (pH: 2-3) aqueous solutions at ambient temperature and 90^oC. A proof ring was used to apply tensile load to the smooth cylindrical specimen for 30 days in constant-load testing. For SSR testing, the specimen was strained in tension until fracture at a strain rate of 3.3 x 10^-6 sec^-1.

Stress Corrosion Cracking Of Type 422 Stainless Steel, Ramprashad Prabhakaran

Transmutation Sciences Materials (TRP)

This paper presents the results of SCC tests of quenched and tempered martensitic Type 422 SS in neutral and acidic aqueous environments at ambient temperature and 90^oC.The susceptibility of smooth and notched tensile specimens to SCC was evaluated by using constant load (CL) and slow strain rate (SSR) test methods. During CL testing, a calibrated proof ring was used to apply a constant load to the test specimen. The magnitude of the applied stress was based on ambient temperature yield strength of the material. On the contrary, the test specimen during SSR testing was continuously strained in tension …

Neutron Multiplicity Measurements Of Target/Blanket Materials, Carter D. Hull, Denis Beller

Transmutation Sciences Physics (TRP)

To optimize the performance of accelerator driven transmutation systems (ADS), engineers will need to design the system to operate with a neutron multiplication factor just below that of a critical, or self-sustaining, system. This design criteria requires particle transport codes that instill the highest level of confidence with minimal uncertainty, because the larger the uncertainties in the codes, the larger the safety margin required in the design and the lower the efficiency of the ADS transmuter. For current design efforts, the MCNPX code is used to determine neutron production and transport for spallation neutron systems.

While providing a very useful …

Nuclear Criticality, Shielding, And Thermal Analyses Of Separations Processes For The Transmutation Fuel Cycle, William Culbreth, Denis Beller

Separations Campaign (TRP)

The first step in any transmutation strategy is the separation of radionuclides in used nuclear fuel. The current separation strategy supporting the Advanced Fuel Cycle Initiative (AFCI) program is based on the use of a solvent extraction separation process to separate the actinides, fission products, and uranium from used commercial nuclear fuel, and on the use of pyrochemical separation technologies to process used transmuter fuels. To separate the fission products and transuranic elements from the uranium in used fuel, the national program is developing a new solvent extraction process, the Uranium Extraction Plus, or UREX+, process, based on the traditional …

Evaluation Of Fluorapatite As A Waste-Form Material, Dennis W. Lindle, Dale L. Perry

Separations Campaign (TRP)

Fluorapatite, fluorinated calcium phosphate, has been identified as a potential matrix for the entombment of the zirconium fluoride fission product waste stream from the proposed FLEX process. If the efficacy of fluorapatite based waste-storage can be demonstrated, then new and potentially more-efficient options for handling and separating high-level wastes, based on fluoride-salt extraction, will become feasible. This proposal is for renewal of the UNLV portion of a dual-path research project to develop a process to fabricate a synthetic fluorapatite waste form for the ZrF₄, FP waste stream, characterize the waste form, examine its performance under environmental conditions, and …

Evaluation Of Fluorapatite As A Waste-Form Material, Dennis W. Lindle, Dale L. Perry

Separations Campaign (TRP)

Argonne National Laboratory has proposed a new extraction procedure to handle TRISO-coated fuels, the Fluoride Extraction Process, or FLEX. The FLEX process is designed to separate the uranium in the fuel from the actinides and most fission products by taking advantage of the unique properties of uranium hexafluoride (UF₆). In the FLEX process, the used TRISO fuel is reacted with zirconium fluoride salt, forming UF₆ and the fluoride salts of the actinides and fission products. At process temperatures, the UF6 volatizes into a gas, and is released from the molten salt mixture. This leaves behind the actinides …

Design And Evaluation Of Processes For Fuel Fabrication, Georg F. Mauer

Fuels Campaign (TRP)

The goal of this research project is to provide technical support to process designers working on the development of the fuel cycles for transmutation applications. Detailed process models are developed to better define the impact of fuel choice on the transmuter fuel cycle, including relative process losses, waste generation, and plant capital cost. These process models provide insight regarding required plant size and number of plants needed to mesh with the fuel recycling line. They also determine requirements for automation.

Manufacturing models for large-scale production in a hot cell environment are also developed. Combined, these two models allow the assessment …

Design And Evaluation Of Processes For Transmuter Fuel Fabrication, Georg F. Mauer

Fuels Campaign (TRP)

• Project Objective: examine autonomous robotic fuel fabrication processes with regard to hot cell and equipment design, operations, and costs.

• Fabrication processes for different fuel types differ in terms of equipment types, throughput, and cost.

• Design options are restricted by the requirement to employ only radiation-hardened machinery and components

• Benefit to Department of Energy: decision support for the selection of the most suitable manufacturing process.