Industrial Technology Commons^™

Autonomous Experimentation For Accelerated Calibration Of Fused Deposition Modeling 3d Printers, Graig S. Ganitano

Theses and Dissertations

Additive Manufacturing (AM), also known as 3D printing, has emerged as a key component of Industry 4.0, enabling reduced cost, quick production, greater sustainability, and increased design complexity compared to its traditional manufacturing counterpart. Currently, Fused Deposition Modeling (FDM) technology dominates the AM market with respect to the number of 3D printers in use. However, the FDM process is sensitive to changes in system configuration, especially the feedstock material. Utilizing a new feedstock requires a time-consuming trial-and-error process to identify optimal settings for a large number of process parameters, acting as a barrier to the technology.

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3d Printing For Solving Part Obscolescence, Ayman G. Alqarni

Theses and Dissertations

The purpose of this research was to highlight the issue of parts obsolescence and to highlight the possibility of using alternative methods to overcome parts shortage. Specifically, this thesis sought to answer the research question: is the three-dimensional printing technology (3D) an applicable approach to overcome part obsolescence. The research question was answered through data research and survey analysis. Notwithstanding, the diminished manufacturing sources and material shortages (DMSMS) management and other existing approaches, such as forecasting, contracting, and reverse engineering (RE), were discussed briefly in the literature review and profoundly in chapter IV to differentiate among applicable existing solutions toward …

Conduction Mapping For Quality Control Of Laser Powder Bed Fusion Additive Manufacturing, Chance M. Baxter

Theses and Dissertations

A process was developed to identify potential defects in previous layers of Selective Laser Melting (SLM) Powder Bed Fusion (PBF) 3D printed metal parts using a mid-IR thermal camera to track infrared 3.8-4 m band emission over time as the part cooled to ambient temperature. Efforts focused on identifying anomalies in thermal conduction. To simplify the approach and reduce the need for significant computation, no attempts were made to calibrate measured intensity, extract surface temperature, apply machine learning, or compare measured cool-down behavior to computer model predictions. Raw intensity cool-down curves were fit to a simplified functional form designed to …

Case Study: Cooling Channels For Material Testing Applications Using Laser Powder Bed Fusion, Benjamin M. Doane, Ryan P. O'Hara, K. Liu, Carl R. Hartsfield

Faculty Publications

Additive Manufacturing continues to gain a reputation as a key technology that will have a major impact on all aspects of mechanical engineering. The United States Air Force’s (USAF) Air Force Institute of Technology (AFIT), based in Dayton, Ohio, has expanded its AM-focused education and R&D capabilities with the purchase of a Laser Powder Bed Fusion system from Germany’s Concept Laser.

Effect Of Fused Filament Fabrication Process Parameters On The Mechanical Properties Of Carbon Fiber Reinforced Polymers, Abdulrahman S. Alwabel

Theses and Dissertations

Carbon fiber reinforced polymer manufactured using additive manufacturing process is relatively a new process. The ability to predict the mechanical properties of these parts with high confidence will spread the use of these high-strength materials in more applications. The purpose of this research was to determine the effect of the build time between successive layers, arrangement of fiber and nylon layers, fiber start location, and the use of support material on the mechanical properties CFRP produced by additive manufacturing process using the MarkForged (MarkOne) 3D printer. A design of experiment (DOE) we preformed to develop a mathematical model describing the …