Industrial Technology Commons^™

An Unabridged Approach To Lean Implementation: Understanding The Impact Systemically And Supporting The Operational Changes, Joseph D. Wolkiewicz

Industrial Technology Theses

Lean Material Strategy (Lean) has become a governing principle for many companies. These strategies help managers identify waste within the process, and once visible, drive it from the system. One of the principal objectives of this approach is to achieve greater manufacturing efficiency. It is current practice, at a publically held automotive corporation (Company X), to employ Lean in new program launches for its manufacturing sites. While Lean served as the theoretical foundation for design of new assembly systems at Company X sites, insufficient consideration was given to developing an integrated “big picture” solution to the implementation of these new …

On The Maintenance Modeling And Optimization Of Repairable Systems: Two Different Scenarios, Suzan Alaswad

Graduate Theses and Dissertations

The use of mathematical modeling for the purpose of analyzing and optimizing the performance of repairable systems is widely studied in the literature. In this dissertation, we study two different scenarios on the maintenance modeling and optimization of repairable systems. First, we study the long-run availability of a traditional repairable system that is subjected to imperfect corrective maintenance. We use Kijima's second virtual age model to describe the imperfect repair process. Because of the complexity of the underlying probability models, we use simulation modeling to estimate availability performance and meta-modeling to convert the reliability and maintainability parameters of the repairable …

Consumer Attention To An Over-The-Counter Warning In Four Different Styles Of Design, Abhishek Gawasane, Laura Bix, Javier De La Fuente, Raghav Prashant Sundar, Timothy J. Smith

Industrial Technology and Packaging

The study consisted of three objectives: (a) to test the relative prominence and conspicuousness of a warning required by US law to be conspicuous; (b) to explore whether or not the conspicuousness of the said warning can be enhanced graphically; and (c) to develop preliminary data for power analysis that would guide decisions related to sample size in future studies.

Seventeen subjects viewed four over-the-counter drug packages (each with a different style of warning) along with five other products while wearing an eye tracking device. Four styles of warning were used on the over-the-counter drug packages: no outline and no …

The Effect Of Stretch Wrap Pre-Stretch On Unitized Load Containment, Evan A. Cernokus

Master's Theses

There are three main factors affecting the stability of a palletized load that is unitized by a stretch wrapping mechanism. These factors include the type of unitized load, wrapping configuration and shipping method. The wrapping configuration is determined on the basis of the type of unitized load and shipping method. For this study, the aforementioned components were referred to as the package, the product, and the distribution environment. These components come together to make up a stretch wrapping system. The package corresponds to the stretch wrap film that is packaging the unitized load and pallet. The product corresponds to the …

Optimization Models And Algorithms For Truckload Relay Network Design, Hector Andres Vergara Arteaga

Graduate Theses and Dissertations

Driver turnover is a significant problem for full truckload (TL) carriers that operate using point-to-point (PtP) dispatching. The low quality of life of drivers due to the long periods of time they spend away from home is usually identified as one of the main reasons for the high turnover. In contrast, driver turnover is not as significant for less-than-truckload (LTL) carriers that use hub-and-spoke transportation networks which allow drivers to return home more frequently. Based on the differences between TL and LTL, the use of a relay network (RN) has been proposed as an alternative dispatching method for TL transportation …

Modeling The Adoption Of Identification Standards Within The Healthcare Supply Chain, Angelica Burbano

Graduate Theses and Dissertations

The adoption of identification standards and its associated technology in the healthcare supply chain has been slow over the past twenty five years, despite the evidence of the benefits that can be achieved. The widespread use of identification standards in the form of barcode labeled medical products can contribute to the reduction of point of care errors and can increase the efficiency of healthcare supply chain related processes. This research is focused on the analysis of the adoption of identification standards in the healthcare supply chain with a particular focus on the healthcare provider adoption challenges. The research is divided …

Blunt Impact Performance Evaluation Of Helmet Lining Systems For Military And Recreational Use, Jaclyn Siniora, Ryan Taylor, Darren Suey

Industrial Technology and Packaging

With the increasing problem in collegiate athletes experiencing injuries to the brain, different helmet liners where put to the test to see which liner provided athletes the greatest protection under specific conditions.

This senior project evaluates five different liners in football helmets. Each of the helmet liners were tested at three different temperatures: hot, cold, and ambient. Each helmet had seven different impact locations which were put to the test. The project was designed to be used to test ACH military combat liners as well. Due to shipping bottle necks the ACH combat liners have been left to future Cal …

Assessing Lean Systems Using Variability Mapping, Ahmed Deif

Industrial Technology and Packaging

A new approach to assess lean manufacturing based on system's variability is proposed. The assessment utilizes a new tool called variability source mapping (VSMII) which focuses on capturing and reducing variability across the production system. The new tool offers a new metric called variability index to measure the overall variability level of the system. Based on the mapping and the new metric, VSMII suggests a variability reduction plan guided by a recommendation list of both lean techniques as well as production control policies. An industrial application is used to demonstrate the new tool. Results show that VSMII managed to reduce …

Application Of Intelligent-Objects Simulation To Manufacturing Process Efficiency Analysis: A Case Study, Justin Hamilton

Morehead State Theses and Dissertations

A thesis presented to the faculty of the College of Science and Technology at Morehead State University in partial fulfillment of the requirements for the Degree of Master of Science by Justin Hamilton on May 12, 2012.

A Phenomenological Study Of Professional Identity Change In Released-Time Seminary Teachers, Mark Daniel Mason

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Many practitioners commonly deal with implementing a change that is imposed by an organization. Some imposed changes require practitioners to alter more than what they do in practice but also to change their identity. Many researchers have studied identity change through the lens of sociocultural theory, specifically utilizing communities of practice theory (CoP). However, the majority of these studies used CoP theory as a vehicle to implement the imposed change. Yet some studies have found that after the trial period ends many practitioners revert back to the way they performed in practice prior to the study. One reason for this …

Sustainable Purchasing Practices: An Investigation Into Current Industry Awareness And Practice., Francis X. Palisi

Purdue Polytechnic Masters Theses

This research study illustrates the growing importance of sustainable purchasing practices and answers two important questions: what is the current awareness of U.S. organizations on sustainable purchasing practices with regards to evaluating, selecting, and retaining suppliers and to what extent are these practices being implemented? The research conducted is based upon an in-depth literature review of green purchasing and sustainability initiatives. With an ever increasing global economy with no intention of slowing down it is ever important to look towards sustainability practices and the biggest impact organizations can make is in the purchasing department. The researcher begins by explaining their …

Dynamic Analysis Of A Lean Cell Under Uncertainty, Ahmed M. Deif

Industrial Technology and Packaging

One of the ultimate targets of lean manufacturing paradigm is to balance production and produce at takt time in production cells. This paper investigates the performance of a lean cell that implements the previous lean goals under uncertainty. The investigation is based on a system dynamics approach to model a dynamic lean cell. Backlog is used as a performance metric that reflects the cell’s responsiveness. The cell performance is compared under certain and uncertain external (demand) and internal (machine availability) conditions. Results showed that although lean cell is expected to be responsive to external demand with minimum waste, however, this …

Measurement And Analysis Of Vehicle Vibration For Delivering Packages In Small‐Sized And Medium‐Sized Trucks And Automobiles, Vanee Chonhenchob, Sher Paul Singh, Jay Jagjit Singh, Joseph Stallings, Gary Grewal

Industrial Technology and Packaging

In distribution, packaged products are subjected to the variation in vibration levels from transport vehicles that vary in frequency and acceleration while moving to their destinations. This vibration may negatively affect the product or packaging. This study measured and analysed vibration levels in vehicles commonly used to transport packages in the last leg of the package delivery service that is used by single‐parcel carriers. Using data recorders, we monitored vertical, lateral and longitudinal vibrations over 75 h of travel time in five different types of small and medium package delivery vehicles. The study presents these data as power density (PD) …

The Integration Of Wind Energy In The Electrical Grid During The Contingencies, Islam Ali

Dissertations and Theses @ UNI

As wind energy expansion develops, there are also many problems and challenges to connect the wind farms to the grid. There are many different interactions during the connection like the voltage flicker, harmonics, transient, short circuit current, frequency, and safety protection. Those problems may affect the performance of the grid and may cause serious problems. This study investigates the grid-connection problems for the wind turbines and offers appropriate solutions. This study provides a simulation for the power system during the faults. The electrical grid in the simulation contains generators and wind turbines which are connected to the grid. It also …

Coolant Fluid In A Turning Operation: Soybean Coolant Fluid In Different Concentrations Versus Petroleum Coolant Fluid, Mary Esther Eckman

Dissertations and Theses @ UNI

The manufacturing sector today's market felt the need to reduce costs along with the ability to be more "green."

Traditionally petroleum based fluids are used in the manufacturing industry. However they are environmentally more harmful as well as cause significant hazards to the operator. This thesis will provide a case study for this sector to become more environmentally friendly with the use of a soybean based cutting fluid. To prove the point a number of tests were performed turning 4140 steel on a CNC turning center. A number of tests were conducted to provide a comparative study of dry, petroleum …

An Investigation On In-Process Spc Sampling Frequency For Shaft Bearing Turning Process, Jiaxu Chu

Dissertations and Theses @ UNI

The machining processes have the uniqueness of discrete production and flexible scheduling as cellular manufacturing design. To ensure the quality of machining products, control charts for Statistical Process Control (SPC) has been implemented in the company to monitor the machining process. Sampling is an essential part of data collection for SPC control charts and sampling should be done for machining processes becomes an issue in the company.

This study focused on the investigation of SPC sampling frequencies for shaft bearing turning process using the technique of Average Production Length (APL). The purpose of the study was to identify the SPC …

Modeling And Analysis Of Grid-Connected Solar-Wind Hybrid Power System, Sultan Altamimi

Dissertations and Theses @ UNI

Renewable energies are considered to be a significant part of the energy mix to assist the existing electricity demand and the future of electrical generation. Electrical power simulation software is increasingly being used to answer and determine the source of potential problems in the actual power system. To have a better understanding of an electrical power system, it is essential to validate all the components through simulation within an environment that allows accurate modeling of all power system components. This research presents modeling and analysis of an actual grid-connected solar-wind hybrid system at University of Northern Iowa campus in Cedar …

Robotic Manufacturing Cell: An Analysis Of Variables Affecting Performance, Elvis Alicic

Dissertations and Theses @ UNI

Analyzing the performance of manufacturing cells is a well established concept. The justification for conducting thorough analyses of manufacturing cells comes from the known advantages it can provide, including performance improvement and production planning improvement, both current and future. This study focuses on assessing the variables affecting performance of a robotic manufacturing cell through the measure of throughput. Initially, simulation modeling is utilized to model an existing robotic cell and compare the output to actual production output from the same cell. Additionally, general regression modeling is employed to analyze the following variables and their effect on throughput: machine downtime, off-plan …