Industrial Technology Commons^™

Variety And Volume Dynamic Management For Value Creation In Changeable Manufacturing Systems, Ahmed M. Deif, Hoda A. Elmaraghy

Industrial Technology and Packaging

In today’s uncertain market and continuously evolving technology, managing manufacturing systems are more complex than ever. This paper studies the dynamics of managing variety and volume to enhance value creation in manufacturers implementing system-level advanced and automated manufacturing technology (AAMT). The demand is composed of heterogeneous customers who make purchasing decisions depending on the variety levels and lead times of the firm’s product offerings. The cost structure adopted calculates profit as the difference between customer value creation rate (VCR) and costs associated with the process of creating this value. Reported results contribute to the variety and volume management literature by …

Synthesis Of Nanoporous Carbohydrate Metal-Organic Framework And Encapsulation Of Acetaldehyde, Saleh Al-Ghamdi, Ajay Kathuria, Mohamad G. Abiad, Rafael Auras

Industrial Technology and Packaging

Gamma cyclodextrin (γ-CD) metal organic frameworks (CDMOFs) were synthesized by coordinating γ-CDs with potassium hydroxide (KOH), referred hereafter as CDMOF-a, and potassium benzoate (C₇H₅KO₂), denoted as CDMOF-b. The obtained CDMOF structures were characterized using nitrogen sorption isotherm, thermo-gravimetric analysis (TGA), X-ray diffraction (XRD), and scanning electron microscopy (SEM). High surface areas were achieved by the γ-CD based MOF structures where the Langmuir specific surface areas (SSA) of CDMOF-a and CDMOF-b were determined as 1376 m² g⁻¹ and 607 m² g⁻¹; respectively. The dehydrated CDMOF structures demonstrated good thermal stability …

Solar Turbines Compressor Blade Installation Tools, Ryan Bruce, Carolyn Honeycutt, Stephen Oltrogge, Emmett Ross

Mechanical Engineering

The following report documents a California Polytechnic State University, Mechanical Engineering Senior Project sponsored by the gas turbine manufacturer, Solar Turbines. The senior project team consisted of four senior mechanical engineering students at Cal Poly, all with general concentrations; Ryan Bruce, Carolyn Honeycutt, Steve Oltrogge, and Emmett Ross. Kenneth Thomas sponsored the group and serves as the point of contact between the senior project team and Solar Turbines. He is a member of the Solar Turbines Mechanical Design Engineering Team and a Cal Poly graduate. Christoph Maurer served as the project team’s on-campus advisor.

A gas turbine uses internal combustion …

Mapping Quality In Extended Value Streams Using Data Recorders, Eric Olsen, Christopher Fung, Jay Singh, Paul Singh

Industrial Technology and Packaging

This research compares three new methods and measures for mapping and evaluating the transportation segment of a value chain. The three methods are total energy, energy-time and energy-distance. The methods combine practices used in traditional physical distribution system analysis and extended value stream mapping (VSM) analysis. This research concludes that the energy-distance method and measure is the most effective for analyzing, comparing, and identifying opportunities for value chain improvement. It also identifies a ‘U-shape’ that is characteristic of the energy transfer pattern during a transportation segment that suggests that damage from transportation may need to be screened for quality at …

Assessing Leanness Level With Demand Dynamics In A Multi-Stage Production System, Rehab M. Ali, Ahmed Deif

Industrial Technology and Packaging

Purpose

Design/methodology/approach

Mapping Kinematic Functional Abilities Of The Hand To Three Dimensional Shapes For Inclusive Design, Samuel T. Leitkam, Laura Bix, Javier De La Fuente, Tamara Reid Bush

Industrial Technology and Packaging

Loss of hand function can have adverse effects on an individual's ability to maintain independence. The ability to perform daily activities, such as food preparation and medication delivery, is dependent on the hand's ability to grasp and manipulate objects. Therefore, the goal of this research was to demonstrate that three dimensional (3D) modeling of hand function can be used to improve the accessibility of handheld objects for individuals with reduced functionality through informed design. Individual models of hand functionality were created for 43 participants and group models were developed for groups of individuals without (Healthy) and with reduced functionality due …

The Influence Of Cu3(Btc)2 Metal Organic Framework On The Permeability And Perm-Selectivity Of Plla-Mof Mixed Matrix Membranes, Ajay Kathuria, Saleh Al-Ghamdi, Mohamad G. Abiad, Rafael Auras

Industrial Technology and Packaging

Poly(l-lactic acid) (PLLA) - 20% (w/w) and Cu₃(BTC)₂ metal organic framework (MOF) based mixed matrix membranes (MMMs) were fabricated by a vertical corotating twin screw microcompounder followed by an injection molding process. Water vapor, CO_2, O₂, and selected aroma mass transfer properties of PLLA and PLLA MMMs were evaluated. The CO₂/O₂ perm-selectivity of PLLA (α_CO2/O2) MMMs increased from 7.6 to 10.3 with the incorporation of 20% Cu₃(BTC)₂ MOF. Gravimetric permeability studies of trans-2-hexenal performed at 23°C and 50% RH indicated that permeability coefficient of PLLA MMMs …

Measurement And Analysis Of Physical And Climatic Distribution Environment For Air Package Shipment, Sher Paul Singh, Jay Singh, Koushik Saha

Industrial Technology and Packaging

There has been a significant growth in the air package shipment business, which involves the multi-modal movement of a package in transportation and material handling systems that encompass conveyors, carts, trucks, delivery vans and aircrafts of various sizes and shapes. This study was aimed at establishing the ‘air package shipment’ conditions experienced by packages transported by air under ‘normal conditions of transport’. Air package shipment data (temperature, humidity, pressure, shock and vibration) were collected for several domestic and international routes through instrumented packages. The collected data were supplemented by previous research to measure and quantify this multi-modal shipping environment. This …

Development Of A Tridimensional Measuring Application For Ipads, Michael Casebolt, Nicolas Kouatli, Jack Mullen

Computer Science and Software Engineering

In today’s fast-paced distribution centers workers and management alike are constantly searching for the quickest and most efficient way to package items for distribution. Even with the advancement of app-oriented solutions to a variety of problems across many industries there is a distinct unmet need in distribution environments for an application capable of increasing the efficiency and accuracy of packaging items. This senior project focused on the development and testing of an application utilizing the Structure Three Dimensional Sensor and a 4th generation iPad to scan an object or group of objects to be packaged and determine the overall dimensions …

An Affordance-Based Methodology For Package Design, Javier De La Fuente Phd, Stephanie Gustafson, Colleen L. Twomey, Laura Bix

Industrial Technology and Packaging

The term affordance describes an object's utilitarian function or actionable possibilities. Product designers have taken great interest in the concept of affordances because of the bridge they provide relating to design, the interpretation of design and, ultimately, functionality in the hands of consumers. These concepts have been widely studied and applied in the field of psychology but have had limited formal application to packaging design and evaluation. We believe that the concepts related to affordances will reveal novel opportunities for packaging innovation. To catalyse this, presented work had the following objectives: (a) to propose a method by which packaging designers …

Methane Production By A Packed-Bed Anaerobic Digester Fed Dairy Barn Flush Water, Sean Richard Thomson

Master's Theses

Packed-bed digesters are an alternative to covered lagoon digesters for methane production and anaerobic treatment of dilute wastewaters such as dairy barn flush water. The physical media of packed-beds retain biofilms, often allowing increased treatment rates. Previous studies have evaluated several types of media for digestion of dilute wastewaters, but cost and media fouling have setback commercial development. A major operational cost has been effluent recirculation pumping.

In the present effort, a novel approach to anaerobic digestion of flush dairy water was developed at pilot-scale: broken walnut shells were used as a low-cost packed-bed medium and effluent recirculation was replaced …

Cost Performance Dynamics In Lean Production Leveling, Ahmed Deif, Hoda Elmaraghy

Industrial Technology and Packaging

Balancing of production systems is one of the main lean manufacturing principles as it reduces in-process storage and related forms of waste. A dynamic systems approach is proposed to investigate challenges of implementing production leveling and associated costs. A lean cell producing at takt time is modeled using system dynamics. The model captures various lean tools influencing production leveling and their implications. Comparative cost analysis between various leveling implementation policies for stochastic demand with multiple products is conducted. Results showed that determining the most feasible leveling policy is highly dictated by both the cost and limitations of capacity scalability. In …

Dynamic Modelling Of Impact Of Lean Policies On Production Levelling Feasibility, Hoda Elmaraghy, Ahmed Deif

Industrial Technology and Packaging

A dynamic systems approach is proposed to investigate challenges of implementing production leveling and associated costs. A model of a lean cell is developed using system dynamics. The model captures various lean tools influencing production leveling. Comparative cost analysis between various leveling implementation policies for stochastic demand with multiple products is conducted. Results showed that determining the most feasible leveling policy is highly dictated by both capacity scalability cost and limitations. The developed model and revealed insights can help lean practitioners to better decide on when and how to implement production leveling as well as determine production lots sizes.

Dynamic Lean Assessment For Takt Time Implementation, Rehab M. Ali, Ahmed M. Deif

Industrial Technology and Packaging

Increasing volatility, global competitiveness, and sales crisis all force the manufacturers to commit to the journey of world-class manufacturing performance via adopting “lean systems” to enable economic success in difficult times. Among the journey to lean, one of the hardest steps is measuring the progress of lean polices implementation especially in this highly dynamic market. This paper presents a dynamic model to evaluate the degree of leanness in manufacturing firms. The model is based on system dynamics approach and presents a “leanness score” for the manufacturing system. In addition, it examines the dynamics associated with the application of “One-piece flow” …

Impact Of Dynamic Capacity Policies On Wip Level In Mix Leveling Lean Environment, Ahmed Deif, Hoda Elmaraghy

Industrial Technology and Packaging

Balancing demand's product variety in production planning is one aspect of variety management challenge. This phenomenon is described in lean systems as mix leveling. This paper approach product mix leveling problem from a dynamic perspective. A system dynamics model is developed to explore the dynamics associated with the WIP level performance at different mix leveling policies in a lean environment. The system captures different lean tools and policies. Results showed that the best WIP performance is sensitive to both the degree of lean tools implementation as well as the capacity scalability level of the system. The presented analysis showed that …

An Integrated Approach To Assess Manufacturing Greeness Level, Ahmed H. Salen, Ahmed Deif

Industrial Technology and Packaging

This paper proposes an integrated approach for relative greenness level assessment in selected manufacturing industries at the system level. The approach builds on existing methodologies to develop a multi-layer tool box called “Greenometer” which focus on the strategic comparison for cross industries evaluation as well as tactical comparison for intra-industries. The assessment tool captures the fundamental evaluation parameters of green manufacturing namely; Environment, Energy, Resources and Economy. In addition, the Greenometer employs geometric mean method (GMM) for the strategic layer and data envelopment analysis (DEA) for the tactical layer and will be used for different selected manufacturing disciplines. The proposed …

Design And Implementation Of Iso:9001 Standards At Sigma 6 Electronics, Inc., Robert Kirkpatrick, Dylan Geisen, Simon Schermerhorn

Industrial Technology and Packaging

ISO 9001 certification is a very long process that can take even the most dedicated team years to complete. For smaller companies such a process could be costly, confusing, and arduous. While many resources exist, it takes nearly the same amount of effort to tailor fit the examples as it does to create a whole new set.

The purpose of this senior project is to research examples and help fit them to a small manufacturing company, Sigma 6 Electronics, Inc. An interlinked, or combined, quality manual/procedures were chosen to aid Sigma 6 Electronics through making the documentation clear and perfectly …

Toughening Of Poly(L-Lactic Acid) With Cu3Btc2 Metal Organic Framework Crystals, Ajay Kathuria, Mohamad G. Abiad, Rafael Auras

Industrial Technology and Packaging

Poly(l-lactic acid) (PLLA) and metal organic framework (MOF) composites were prepared by melt extrusion of PLLA with 5, 10 and 20% w/w of activated Cu₃(BTC)₂ MOF. The morphology and stability of injection-molded samples were evaluated using thermogravimetric analysis, differential scanning calorimetry (DSC), gel permeation chromatography, X-ray diffraction, and scanning electron microscopy (SEM). The composites showed improved toughness during the tensile tests as compared to the neat PLLA matrix. Toughness mechanism of the composites was studied using SEM and rheological studies. SEM images indicated that cavitation induced by debonding at the interface of PLLA and MOF particles during …

The Effects Of Football Helmet Pressure On The Shock Taken During A Controlled Impact, Sullivan Grosz

Industrial Technology and Packaging

College and NFL football teams are focusing their efforts on protecting players more than ever before. With the recent attention on concussions and the troubling long-term effects of head injuries, more research is needed to find ways to ensure players have the adequate protection. The helmets being used have a hard polycarbonate shell with four inner pads that fit tight to the player’s head. These pads are filled with air.

The purpose of the testing and project is to find an ideal air pressure that helmets need to maintain in order to protect the player to the best of its …

The Effect Of Distribution On Product Temperature Profile In Thermally Insulated Containers For Express Shipments, Jay Singh, Sanjiv Jaggia, Koushik Saha

Industrial Technology and Packaging

An uninterrupted cold chain is a continual series of storage and distribution activities that maintain a specific temperature or temperature range. Cold chain solutions typically involve excessive packaging to ensure that the desired product temperature is maintained through the distribution process, thereby increasing the logistics-related costs. There is a myriad of solutions available for shipping temperature-sensitive products, including those constructed with a variety of packaging materials as well as refrigerants. Although static characteristics for thermally insulated packaging solutions such as the R-values of package systems as well as the melting points and heat absorption rates of various refrigerants have been …

Detachable Point Of Sale Material For Asparagus Shipper, Michael Thomas

Industrial Technology and Packaging

Gourmet Trading Company is a fresh fruit and vegetable distributor specializing in asparagus, blueberries, and blackberries. The company currently mails a 7” by 11” sign to be displayed with their asparagus which arrives in a 28 pound shipper. The signs are intended to be displayed in stores to give consumers information about the asparagus. Unfortunately, many of the signs do not get displayed since they are shipped separately. The purpose of the project is to redesign the 28 pound asparagus shipper to include a detachable point of sale sign.

A literature search was conducted to further understand the needs of …

Csp Desalination/Water Purification Unit, Sean Goodison

Industrial Technology and Packaging

An estimated 3.4 million people die each year from unsanitary water or inaccessible water supply. Most of these deaths take place in the developing, third world (99%). There is a dilemma arising on the world stage as well. The water demand/supply deficit is expected to increase significantly over the next 37 years if preemptive action isn’t taken. 97% of the world water supply is oceanic, making it an attractive solution to the water deficit. Providing autonomous, “deploy and watch” systems for utilizing sustainable energy to provide purified water for unitized low pricing has the potential to penetrate a large world …

Deterioration Of Metal–Organic Framework Crystal Structure During Fabrication Of Poly(L-Lactic Acid) Mixed-Matrix Membranes, Ajay Kathuria, Mohamad G. Abiad, Rafael Auras

Industrial Technology and Packaging

Poly(l-lactic acid) (PLLA) and metal–organic framework (MOF) mixed-matrix membranes were prepared by melt extrusion of PLLA with 5% (w/w) of either activated or water-saturated Cu₃(BTC)₂ (Cu₃(C₉H₃O₆)₂(H₂O)₃·xH₂O, HKUST-1). The morphology and the stability of injection-molded samples were evaluated using thermogravimetric analysis, differential scanning calorimetry, gel permeation chromatography, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The presence of activated and saturated MOF crystals increased the cold crystallization onset temperature as compared to neat PLLA. This can be attributed to the …

Consumer Attention To An Over-The-Counter Warning In Four Different Styles Of Design, Abhishek Gawasane, Laura Bix, Javier De La Fuente, Raghav Prashant Sundar, Timothy J. Smith

Industrial Technology and Packaging

The study consisted of three objectives: (a) to test the relative prominence and conspicuousness of a warning required by US law to be conspicuous; (b) to explore whether or not the conspicuousness of the said warning can be enhanced graphically; and (c) to develop preliminary data for power analysis that would guide decisions related to sample size in future studies.

Seventeen subjects viewed four over-the-counter drug packages (each with a different style of warning) along with five other products while wearing an eye tracking device. Four styles of warning were used on the over-the-counter drug packages: no outline and no …

The Effect Of Stretch Wrap Pre-Stretch On Unitized Load Containment, Evan A. Cernokus

Master's Theses

There are three main factors affecting the stability of a palletized load that is unitized by a stretch wrapping mechanism. These factors include the type of unitized load, wrapping configuration and shipping method. The wrapping configuration is determined on the basis of the type of unitized load and shipping method. For this study, the aforementioned components were referred to as the package, the product, and the distribution environment. These components come together to make up a stretch wrapping system. The package corresponds to the stretch wrap film that is packaging the unitized load and pallet. The product corresponds to the …

Blunt Impact Performance Evaluation Of Helmet Lining Systems For Military And Recreational Use, Jaclyn Siniora, Ryan Taylor, Darren Suey

Industrial Technology and Packaging

With the increasing problem in collegiate athletes experiencing injuries to the brain, different helmet liners where put to the test to see which liner provided athletes the greatest protection under specific conditions.

This senior project evaluates five different liners in football helmets. Each of the helmet liners were tested at three different temperatures: hot, cold, and ambient. Each helmet had seven different impact locations which were put to the test. The project was designed to be used to test ACH military combat liners as well. Due to shipping bottle necks the ACH combat liners have been left to future Cal …

Assessing Lean Systems Using Variability Mapping, Ahmed Deif

Industrial Technology and Packaging

A new approach to assess lean manufacturing based on system's variability is proposed. The assessment utilizes a new tool called variability source mapping (VSMII) which focuses on capturing and reducing variability across the production system. The new tool offers a new metric called variability index to measure the overall variability level of the system. Based on the mapping and the new metric, VSMII suggests a variability reduction plan guided by a recommendation list of both lean techniques as well as production control policies. An industrial application is used to demonstrate the new tool. Results show that VSMII managed to reduce …

Dynamic Analysis Of A Lean Cell Under Uncertainty, Ahmed M. Deif

Industrial Technology and Packaging

One of the ultimate targets of lean manufacturing paradigm is to balance production and produce at takt time in production cells. This paper investigates the performance of a lean cell that implements the previous lean goals under uncertainty. The investigation is based on a system dynamics approach to model a dynamic lean cell. Backlog is used as a performance metric that reflects the cell’s responsiveness. The cell performance is compared under certain and uncertain external (demand) and internal (machine availability) conditions. Results showed that although lean cell is expected to be responsive to external demand with minimum waste, however, this …

Measurement And Analysis Of Vehicle Vibration For Delivering Packages In Small‐Sized And Medium‐Sized Trucks And Automobiles, Vanee Chonhenchob, Sher Paul Singh, Jay Jagjit Singh, Joseph Stallings, Gary Grewal

Industrial Technology and Packaging

In distribution, packaged products are subjected to the variation in vibration levels from transport vehicles that vary in frequency and acceleration while moving to their destinations. This vibration may negatively affect the product or packaging. This study measured and analysed vibration levels in vehicles commonly used to transport packages in the last leg of the package delivery service that is used by single‐parcel carriers. Using data recorders, we monitored vertical, lateral and longitudinal vibrations over 75 h of travel time in five different types of small and medium package delivery vehicles. The study presents these data as power density (PD) …

Review Of Package Warning Labels And Their Effect On Consumer Behaviour With Insights To Future Anticounterfeit Strategy Of Label And Communication Systems, John Spink, Jay Singh, S. Paul Singh

Industrial Technology and Packaging

This paper investigates and reviews literature regarding a range of topics important to the research question – the themes apply across all the topics. The topics include label and package warnings, including tamperevident features, to review their effect on the consumer behaviour of changing usage or purchase decisions. This information was then applied to gain insight into anticounterfeit product/package efforts. Based on this research, it appears that there is value for brand marketers to enhance their anticounterfeit efforts and consumer confidence by utilizing warning labels and information labels on their labels or packages. Currently, consumer perception of a domestic counterfeit …