Industrial Engineering Commons^™

Fff Process Parameter Identification With Machine Learning Models, Owen Davis Smith

Honors Theses

Additive manufacturing (AM) has seen increasing popularity in recent times, owing to its efficiency and high speeds, particularly with processes such as Fused Filament Fabrication (FFF). Input process parameters have large impacts on the final part. Incomplete process parameters, which can occur for a variety of reasons, make tasks such as replicating AM studies difficult. A machine learning model can be trained on in-situ layer-wise images collected during a print to combat this issue, predicting process parameters with sufficient data. In this study, two parameters were tested: infill pattern orientation and extrusion width. Twelve parts were produced per parameter and …

Minimizing Uncovered Triples: An Integer Programming Approach To College Football Conference Scheduling, Caleb Mallett

Industrial Engineering Undergraduate Honors Theses

Collegiate football teams often compete in groups of 8-20 teams known as conferences. One such conference, the Atlantic Coastal Conference (ACC), added three new schools for the 2024-25 season, bringing their total to 17 teams. Currently, each ACC team plays eight games against others within the ACC. At the season’s conclusion, the two ACC teams with the best intraconference record compete in a conference championship game. With 17 total teams each playing eight games, the ACC could have a three-way tie for the best record where none of top the three teams play one another. To avoid this situation, we …

Developing 3d-Printed Packaging To Protect Biodegradable Sensors Used For Large-Scale, Efficient Water Quality Monitoring, Han L. Siew

Industrial Engineering Undergraduate Honors Theses

Freshwater degradation due to human activities costs the United States over $2.2 billion annually, highlighting the urgent need for improved water quality monitoring methods. Traditional water sampling techniques are labor-intensive, time-consuming, and reliant on single-use plastics that contribute to environmental pollution. This research aims to address these issues by developing 3D-printed biodegradable sensor packaging for unmanned aerial vehicle (UAV)-assisted water sampling. By utilizing biodegradable materials, the research seeks to create an eco-friendly solution that ensures sensor durability while reducing negative environmental impact. The study will involve adjusting the packaging design to withstand UAV deployment by testing and improving the resistance …

Extending Simulation-Enhanced Bayesian Optimization Of System Designs: A Computational Study, Luke Kim

Data Science Undergraduate Honors Theses

This honors thesis builds off work initially accepted for publication in the Proceedings of the 2025 IISE Annual Conference & Expo, which introduced “Simulation-Enhanced Bayesian Optimization” (SEBO)—a hybrid testing optimization approach that combined the usage of unbiased but costly physical experiments with the usage of cheaper but potentially biased computer experiments to optimize engineered systems. The original study established the SEBO methodology and demonstrated its effectiveness on a multimodal, two-dimensional benchmark function. Expanding on the work performed, we conduct a broader evaluation of the SEBO framework through parameter testing and experimentation under a variety of additional benchmark functions. This investigation …

Survival Signature Estimation For All-Terminal Networks By Solving The Multi-Objective Bottleneck Spanning Tree Problem, Dewan Maisha Zaman

Graduate Theses and Dissertations

This research examines the problem of estimating the survival signature of all-terminal networks using Monte Carlo (MC) simulation. Following a recent similar result for twoterminal networks, we show that the work required within each MC replication corresponds to solving a multi-objective bottleneck spanning tree (MOBST) problem. We implement the resulting MC procedure using a “Blocks” algorithm from the literature to solve the MOBST in each replication by identifying its minimal set of non-dominated points. We compare this implementation against intuitive benchmark procedures for completing the work within an MC replication. We conduct numerical experiments to assess the efficacy of multi-objective …

A Causal Model Of Performance Shaping Factors For Human Reliability Analysis In Manufacturing., Prameet Ranjan Jha

Electronic Theses and Dissertations

Human reliability analysis is a critical component of probabilistic risk assessment, aimed at predicting and mitigating human errors in complex systems. This dissertation develops a novel approach to human reliability analysis in manufacturing by integrating structural equation modeling and Bayesian networks to improve the estimation of human error probabilities. Traditional human reliability assessment methods, such as the Standardized Plant Analysis Risk-Human Reliability Analysis (SPAR-H) and the Technique for Human Error Rate Prediction (THERP), provide structured techniques for estimating human error probabilities. However, these methods often fail to capture the complex interdependencies among performance shaping factors (PSFs), limiting their applicability in …

Engineering Solutions For The Transplant Supply Gap: Social Network Analysis, Artificial Intelligence, And Optimization In Living Kidney Donation., Joshua Nielsen

Electronic Theses and Dissertations

Kidney transplantation is the gold standard for treating end-stage renal disease, yet over 90,000 patients remain on the transplant waitlist. This dissertation introduces engineering-driven solutions to help reduce the transplant supply gap by addressing three challenges: illicit trafficking, donor recruitment, and evaluation inefficiencies. First, we model illicit organ trafficking networks using social network analysis. We demonstrate that targeting transplant clinics alone is insufficient to disrupt operations. Instead, disrupting the network requires detaining brokers who organize behind-the-scenes logistics—offering a more effective strategy for intervention. Second, we seek to identify a latent population of potential living donors who face barriers such as …

A Systems Engineering Approach For Mitigating Space Debris In Earth's Orbital Regimes, Manuel Soto

Open Access Theses & Dissertations

Space debris in Earth's orbital regimes is a complex threat that originates with human space activity and is maintained by Earth's gravitational force. Space debris poses the risk of colliding with and destroying operational space assets. These collisions, in turn, pose the risk of compounding space debris fragments by turning operational space entities involved in collisions into additional space debris. In other words, the space debris impact does not end with a fragment colliding with a space entity. Instead, the collision is a new space-debris birth since the entities colliding are likely to become multiple fragments. Depending on the collision's …

A Digital Twin Approach To Job Shop Scheduling: Simulation And Optimization In Anylogic, Alan Alejandro Corral Lopez

Open Access Theses & Dissertations

In complex manufacturing environments such as job shops, machine breakdowns and maintenance activities can significantly disrupt production flow, leading to delays, bottlenecks, and reduced throughput. This thesis presents the development of a digital twin for a job shop system using AnyLogic simulation software to evaluate the effectiveness of fallback routing logic, where jobs are dynamically rerouted to alternative machines when primary machines are unavailable due to scheduled and unscheduled events. The digital twin replicates real-world job shop conditions, incorporating variable job sequences, machine-specific processing times, and both preventive and corrective maintenance schedules. Two scenarios were compared: a baseline configuration with …

Multistage Random Key Genetic Algortihm Optimization For Scheduling Flexible Flow Lines With Sequence Depenedent Setup Times, Aadithan Anbuvanan

All Theses

This thesis proposes a new variation to the Random Key Genetic Algorithm (RKGA) for scheduling optimization in flexible flow line manufacturing with sequence dependent setup times. The proposed RKGA representation decodes scheduling information independently at each stage, unlike the traditional RKGA, which is only sequenced based on the first stage, limiting flexibility. The proposed method's performance is compared to the traditional method with varying numbers of jobs and stages. It is compared regarding performance ratio and statistical significance of differences through the Wilcoxon Signed Rank Test. Results show that the proposed RKGA outperformed traditional RKGA in high complexity (8 Stage …

Survival Signature Estimation Using Optimization And Monte-Carlo Simulation For K ≥ 3 Classes Of Nodes On Two-Terminal Networks, Md Sazid Rahman

Graduate Theses and Dissertations

This research develops an efficient approach to estimating survival signatures for two-terminal networks with more than two classes of components. Recently, the survival signature has gained substantial attention in the literature on network reliability estimation due to its unique separability property, which enables passing the network topology information independent of the failure distribution of the components. Following recent results from the literature, estimating the two-terminal survival signature by Monte Carlo simulation entails solving a multi-objective maximum capacity path problem on a two-terminal network in each replication. We adapt a multi-objective Dijkstra’s algorithm from the literature to construct the set of …

Bridging The Gap: Care Team’S Perspectives On Technology And Ai Integration In Healthcare, Sarah Fernandes, Pranathi Boyina, Awatef Ergai Dr., Wellstar Health System, Mohammad Yousef Mousa Naser, Sylvia Bhattacharya Dr.

Symposium of Student Scholars

As healthcare systems increasingly integrate digital solutions, understanding the perspectives of frontline healthcare workers on technology adoption is critical. This study explores how Registered Nurses (RNs), Licensed Practical Nurses (LPNs), and Certified Nursing Assistants (CNAs), collectively referred to as the Care Team, interact with existing and emerging healthcare technologies, including artificial intelligence (AI). Given the growing reliance on digital tools for clinical and administrative tasks, this research examines the challenges and benefits perceived by healthcare professionals when incorporating AI-driven solutions into their workflows.

A cross-sectional research design was employed, involving 30 semi-structured interviews with Care Team members from an Intensive …

Developing Predictive Mathematical Model For Optimizing Coating Weight Variation In Galvalume Production: A Case Study Of A Metal Industry, Victoria Mahabi

Tanzania Journal of Engineering and Technology (TJET)

Variations in coating weight for galvanized steel sheets can result in notable differences between batches. Such variations may cause various issues, such as diminished corrosion resistance, lower mechanical strength, and visual defects, which can ultimately drive-up costs, lead to customer dissatisfaction, and pose safety risks. Even with attempts to manage elements like air knife pressure and line speed, coating weight inconsistencies remain challenging. The research focuses on developing a predictive mathematical model designed to optimize variations in coating weight during Galvalume production. The critical parameters influencing coating weight variation were identified and analysed using a systematic literature review, primary data …

Cellulose Recovery From Waste Denim Fabrics Through Indigo Vat Dye Reduction And Spandex Dissolution, Tito N. Venance

Tanzania Journal of Engineering and Technology (TJET)

This study addresses environmental conservation by tackling end-of-life management for post-consumer denim garments through the recycling of cotton fibres from waste denim. The purification process involved dithionite reduction of vat dyes in the presence of an alkali followed by selective dissolution of spandex using N,N-dimethylformamide (DMF). Optimal conditions for dye removal were determined at 90°C for 120 minutes with sodium hydroxide at 25 g/L, sodium dithionite at 6 g/L and PVP at 4.5 g/L, while spandex extraction was achieved using a 5% DMF solution at 70°C for 4 hours. Ultraviolet (UV)-vis spectrophotometric analysis indicated a significant increase in whiteness (DL*). …

A Fuzzy Based Framework For Sustainable Technology Selection In Small-Scale Gold Mining Operations, John M. Kafuku

Tanzania Journal of Engineering and Technology (TJET)

Small-scale gold mining (SSGM) operations in Tanzania has been operating inefficiently due to inadequate mining processing technologies, poor working tools, lack of enough capital, and insufficient electricity. Despite the efforts made by different stakeholders in boosting the sustainability of SSGM yet the sector has not reached the expected goal. This paper proposes a framework for appropriate technology selection to help small scale gold miners in evaluating various gold mineral processing technologies. The framework utilizes the fuzzy logic set theory for technology evaluation and selection. The developed framework for technology selection upon validation provided results that technology adequacy of more than …

Assessment Of Factors Contributing On Early Rotting Of Chromated Copper Arsenate Treated Utility Power Distribution Wood Poles In Tanzania, Innocent J. Macha

Tanzania Journal of Engineering and Technology (TJET)

The study aimed to assess the factors contributing to the premature decay of Chromated Copper Arsenate (CCA) treated utility power distribution wooden poles in Tanzania. Deteriorated poles samples from various regions in Tanzania were analyzed using handheld X-ray spectrometry to quantify the retention of CCA preservative chemicals. The ages of these poles were estimated based on annual growth rings. The findings indicated that premature failure of CCA treated wooden poles is attributed to an imbalance in the chemical composition of the preservative solution. The study found that CuO retention in most samples ranged between 10-18 kg/m3, significant lower that the …

A Critical Realist Erp Implementation In Zimbabwean Mining Industry Organisations, Jairos Mukwenha

Tanzania Journal of Engineering and Technology (TJET)

This research uses a critical realist framework to examine the factors influencing the success of enterprise resource planning (ERP) system implementation in Zimbabwean mining industry organisations. From the perspective of critical realism, the mining industry in Zimbabwe faces a complex interplay of opportunities and obstacles while implementing ERP systems. The deployment of ERP in mining firms is critically examined in this paper, emphasising how these systems might improve operational efficiency while considering Zimbabwe's particular socioeconomic circumstances. By exploring underlying structures, mechanisms, and outcomes, the research aims to identify critical challenges and opportunities and develop practical recommendations for improving ERP adoption …

Application Of Artificial Neural Network Models For Predicting Diesel And Petrol Prices In The Geographically Sparsed Regions In Tanzania, John M. Kafuku

Tanzania Journal of Engineering and Technology (TJET)

Fuel consumption in Tanzania, mainly diesel and petrol, accounts for 82 percent of the energy consumption in the country, with significant price volatility affecting market stability, availability of fuel, and investment decisions. This study uses an artificial neural network (ANN) with a backpropagating algorithm to predict fuel prices in four regions of Tanzania. Key input parameters include the currency inflation rate (CIR), the petrol fuel inventory (PFI), the diesel fuel inventory (DFI), and the fuel transport costs (FTC). The study selected the 6-10-10-2 ANN structures for Sumbawanga-Rukwa, Mpanda-Katavi, and Mbeya-Mbeya as well as 6-10-9-2 for the Songea-Ruvuma region. The results …

Factors Affecting Adoption Of Industry 4.0 Predictive Maintenance By Manufacturing Industries: Tanzania Food And Beverage Manufacturing Industries, Fred E. Peter

Tanzania Journal of Engineering and Technology (TJET)

Industry 4.0 has increasingly become a focal point of scholarly inquiry. Nonetheless, there remains a noticeable lack of comprehensive research on the diverse and systematic factors that influence the adoption of Industry 4.0 Predictive Maintenance (PdM 4.0) in manufacturing sectors within developing regions, particularly in East Africa. This study seeks to bridge this research gap by investigating the key determinants affecting the actual implementation of PdM 4.0 in Tanzania’s food and beverage manufacturing industries. To achieve this objective, a mixed-methods research design was adopted, combining both qualitative and quantitative approaches. Qualitative data were obtained through in-depth interviews with ten industry …

Kennesaw State University Student Managed Investment Fund Sector Sensitivity Analysis, John Kiersznowski, Joe Johnson, Kyler Howell, Geranger Lewis

Senior Design Project For Engineers

The Kennesaw State University Student Managed Investment Fund (SMIF) Sector Sensitivity Analysis focuses on improving the fund’s decision-making and performance through data science. The SMIF is a diversified index fund designed to outperform indices like the S&P 500. This project investigates how macroeconomic variables—such as GDP growth, inflation, interest rates, and commodity prices—impact sector performance. By structuring data, developing a sustainable data pipeline, and leveraging advanced statistical techniques and predictive modeling, our team was able to provide the framework and proof of actionable insights that enhance the fund's ability to manage risks and optimize returns.

Carbon Accountability Scores: A Process-Oriented Approach For Carbon Offsetting Using Ai Agents, Joshit Mohanty, Vaishali Vaishali

Graduate Student Government Association Research Conference

Conventional carbon offset programs rely on quantified emissions to determine balancing requirements. While this approach offers a standardized means of measuring carbon output, it often provides industries with a loophole—allowing them to offset their emissions by purchasing equivalent credits for activities such as tree planting rather than tackling inefficiencies at the source. This research proposes a process-based framework called Carbon Accountability Scores (CA scores) to offer a proactive strategy for assessing and reducing carbon footprints. Instead of focusing on the mere balancing of emitted and sequestered carbon, CA scores integrate an organization’s operational processes into the calculation, thereby offering the …

Digital Thread: Bridging Macro–Micro Services In System-Of-Systems, Joshit Mohanty

Graduate Student Government Association Research Conference

Organizations and industries increasingly rely on distributed services in decentralized environments—ranging from large-scale, system-of-system architectures to fine-grained, agent-based microservices. While this distributed paradigm offers flexibility and innovation, it presents critical challenges such as interoperability gaps, inconsistent data formats, and a lack of holistic oversight. Traditional integration approaches, including ad-hoc middleware or enterprise service buses, tend to solve these issues reactively. As a result, technical debt accumulates, stakeholder misalignments persist, and scaling to new demands becomes complex.

This research proposes digital thread (DT) as the unifying framework to create an authoritative source of truth: a continuous flow of information across the …

Supply Chain Carbon Finance Indexing With Generative Ai And Advanced Data Analytics Techniques, Pratyush Kumar Patro, Enoch Quaye, Adolf Acquaye, Raja Jayaraman, Khaled Salah

Industrial Engineering: Faculty & Staff Publications

No abstract provided.

Leveraging Blockchain And Machine Learning To Promote Child Labor-Free Sustainable Development, Ahmad Musamih, Abduraouf Hassan, Khaled Salah, Raja Jayaraman, Mohammed Omar, Ibrar Yaqoob

Industrial Engineering: Faculty & Staff Publications

Child labor has been on the rise in recent years, which necessitates improved identification and reporting mechanisms. Current labor management systems, which are often manual or article-based, lack traceability, audit, privacy, security, and trust features. This leads to challenges in detecting and reporting violations, particularly in large or remote areas. The persistence of this issue undermines the achievement of Sustainable Development Goals (SDGs) and highlights the important role of Corporate Social Responsibility (CSR) in addressing this challenge. Our article proposes a solution combining machine learning and blockchain to automate child labor detection and ensure traceable, auditable, private, and secure reporting. …

Cost-Effective Active Laser Scanning System For Depth-Aware Deep-Learning-Based Instance Segmentation In Poultry Processing, Pouya Sohrabipour, Chaitanya Kumar Reddy Pallerla, Amirreza Davar, Siavash Mahmoudi, Philip Crandall, Wan Shou, Yu She, Dongyi Wang

School of Industrial Engineering Faculty Publications

The poultry industry plays a pivotal role in global agriculture, with poultry serving as a major source of protein and contributing significantly to economic growth. However, the sector faces challenges associated with labor-intensive tasks that are repetitive and physically demanding. Automation has emerged as a critical solution to enhance operational efficiency and improve working conditions. Specifically, robotic manipulation and handling of objects is becoming ubiquitous in factories. However, challenges exist to precisely identify and guide a robot to handle a pile of objects with similar textures and colors. This paper focuses on the development of a vision system for a …

A Comparative Study Of Electronic And Paper Ballot Systems In Modern U.S. Elections, Gianna M. Wadowski

Open Access Master's Theses

In-person voting processes that rely on paper ballots have long dominated voting in the U.S. However, following the implementation of the Help America Vote Act in 2002, states rapidly adopted new voting technologies that dramatically changed the in-person voting experience. Since then, states have continued to adopt new voting technologies as new challenges and opportunities have emerged. Although scholarship has demonstrated that new voting technologies can offer benefits, reported improvements to the in-person voting experience are inconsistent. Despite changes in voting equipment and voting methods, voters continue to wait in long lines, affecting turnout and voter confidence. Using observational time …

A Human-In-The-Loop Framework For Scalable And Interpretable Event Triaging In Large-Scale Systems, Ibrahim Khaled Al-Agha

Doctoral Dissertations

This dissertation presents a comprehensive and scalable framework for real-time fault detection and event triage in industrial systems, addressing critical challenges such as class imbalance, ambiguous feature boundaries, and the prioritization of complex, high-dimensional event data. The proposed framework integrates advanced methodologies, including micro-batch processing, retrospective divergence-based event detection (DB-RED), association rule mining (ARM), clustering, and Dempster-Shafer Theory (DST) for conflict resolution. Together, these components enable the systematic stratification of events into actionable priority levels, ensuring robust and interpretable decision-making in real-time environments. DB-RED forms the cornerstone of the framework, leveraging KL-divergence and PE-divergence metrics to detect subtle and transient …

Dartbot: Overhand Throwing Of Deformable Objects With Tactile Sensing And Reinforcement Learning, Shoaib Aslam, Krish Kumar, Pokuang Zhou, Hongyu Yu, Michael Yu Wang, Yu She

School of Industrial Engineering Faculty Publications

Object transfer through throwing is a classic dynamic manipulation task that necessitates precise control and perception capabilities. However, developing dynamic models for unstructured environments using analytical methods presents challenges. In this study, we present DartBot, a robot that integrates tactile exploration and reinforcement learning to achieve robust throwing skills for nonrigid relatively small objects under the influence of moment of inertia which cause the object to spin in the air. Unlike traditional sim-to-real transfer methods, our approach involves direct training of the agent on a real hardware robot equipped with a high-resolution tactile sensor, enabling reinforced learning in a realistic …

Smart Manufacturing Readiness Assessment - Analysis Of A Modern Tool From A Sociotechnical Perspective, Todd Lemon

All-Inclusive List of Electronic Theses and Dissertations

Smart Manufacturing has emerged out of the pervasive buzzwords in publications as a competitive strategy, characterized by the intensive use of digital information and technology throughout the production processes; shop-floor, people, and systems are married by the Internet creating services critical to manufacturing. The work completed and presented here extends the research in the area of Smart Manufacturing (SM) readiness to include a more comprehensive approach to production floor implementation. The overarching goal is to explore SM implementation in attempt to identify underlying latent factors that relate to preparedness from a joint social and technical perspective, striving for a model …

An Analysis Of Hardware Modification Cost: A Test Of A 1:1 Ratio Heuristic, Oluwasegun Faleye

Theses and Dissertations

Accurate cost estimation for Department of Defense (DoD) hardware modification programs remains a critical challenge due to the complexity of Group A and Group B modifications and their associated installation costs. This study evaluates the validity of a 1:1 ratio heuristic, which suggests that Group A modification kits combined with installation costs should equate to the costs of Group B modification kits. This study analyzes cost relationships across system types and modification categories using a dataset of 255 modification programs from the Air Force Life Cycle Management Center (AFLCMC). Statistical methods, including means tables and regression modeling, evaluate the validity …