Industrial Engineering Commons^™

Recycling Made Easy: An Ergonomic Approach To Home Recycling And Trash Containers, Landon P. Boisclair

Industrial and Manufacturing Engineering

The purpose of this project is to create an ergonomically sound recycling/trash container, with the ultimate hope of making the recycling process easier and more intuitive, thereby increasing recycling rates. Currently, while there are many recycling/trash containers available for purchase, there is no product that has a design without glaring ergonomic flaws. An ergonomic design and product prototype was created as a part of this project, and was subsequently tested against a conventional prototype model. The data collected from the experiments conducted suggests that the new ergonomic model makes the waste disposal process and the container transportation process easier, while …

Nonprofit Management Through Effective Database Utilization, Jennifer Muscat

Industrial and Manufacturing Engineering

This project addresses problems found within a specific department within Lifewater International. Lifewater faces many unique challenges operating as a nonprofit. Like most nonprofits, elaborate costly solutions are simply not an option when solving department problems. This project addresses three interrelated problems within Lifewater’s Development and Communications Department. The three issues addressed are Volunteer Management, Donor Management, and Project Management. Each problem was examined to determine the areas for improvement that this project can handle and solve. Each problem was given an improved design. A Volunteer Management System was designed to increase volunteer utilization and appropriately match volunteers with appropriate …

Design And Development Of An Integrated Waste Management System For Huai Nam Khun, Thailand, Annie Duong

Industrial and Manufacturing Engineering

Background

A rural village in Thailand has always been limited in access to waste collection services and processing facilities. As a result, their behaviors of disposing waste in ineffective manners such as dumping and burning causes a variety of environmental impacts. In addition, the people dwelling in these areas are often unaware of the health risks associated to these types of engagements because of the inadequate education system. For a long time coming these circumstances remained untouched until a non-profit organization recently shed light to the need for a solution. An investigation, to develop a design solution in order to …

Environmental Savings Tracking System For Cisco Systems, Inc., Lauren J. Herrera

Industrial and Manufacturing Engineering

This paper illustrates the research, methodology and design used to create an environmental savings tracking system, also known as the Green Dashboard, for Cisco Systems Inc.’s Green Initiatives Group to quantify and capture an annualized summary of savings from projects initiated within its Customer Value Chain Management Organization. It articulately describes the

methodology behind the selection of metrics and the design of the process required to collect and track these quantitative direct savings. As well as describes the benefits associated with implementing this system, such as shifting Cisco towards more sustainable products and increased customer satisfaction and investor relations by …

Small Business And Industrial Engineering Tools, Adib Behjat

Industrial and Manufacturing Engineering

UltraMed, a small distribution company located in the United Arab Emirates, faces high operations cost due to inefficiency in methods and concepts implemented in their business. Through the use of basic Industrial Engineering techniques, UltraMed and other small businesses can succeed in reducing their operational costs through the implementation of three major concepts of Industrial Engineering: Operations Research, Database Management, and Engineering Economic Modeling.

To succeed in implementing the design, it is important to have the right data and a cohesive foundation for the design; else, the results generated by the techniques will be invalid and could cause further complications …

Layout And Procedure Re-Design Of Dcpp Receiving Warehouse, Nicole Elizabeth Riegel

Industrial and Manufacturing Engineering

The receiving warehouse at Diablo Canyon Power Plant, owned by Pacific Gas and Electric, serves as a place to recognize the receiving of items into an ERP system, repackage and label items for long-term storage, and organize items for delivery inside the secured area. The warehouse managers would like to redesign the layout and procedures of the warehouse. Currently items are not received, scanned, or shipped in a timely manner. The flow of people and items in the receiving and shipping area is chaotic and space is limited especially during plant outages. The objective of this project is to: • …

Ernie Ball Guitars Woodshop Facilities Redesign, Cameron Lea Schlemer

Industrial and Manufacturing Engineering

This report details a facilities design for Ernie Ball’s guitar and bass guitar manufacturing facility in San Luis Obispo, CA. Specifically, this project will redesign the layout for the Woodshop, the largest of the 5 manufacturing cells in the facility. This project was completed using the Systematic Layout Planning procedure and focused mostly on phase II and III in which the specifics for a layout are determined, however, space requirements were not evaluated as it was not within scope.

The first step was to develop departments in the facilities; two master departments were identified for the neck manufacturing process and …

Non-Profit Management System For Friends Of The Elephant Seal, Matthew Justus, Robert Macasi, Jeff Zinn

Industrial and Manufacturing Engineering

Friends of the Elephant Seal (FES) are a non-profit organization based in San Simeon, California. Their current method of tracking and reporting information is inefficient. A project was proposed to develop a new information management system for FES, install it at their office and provide training including a user manual. The project was divided into three parts: Database Design and Implementation; User Interface Design and Ergonomics; and User Manual & Help System.

The objective of the project was to design a user-friendly interface specifically for the FES worker that allowed for easy access to data entry functions, reporting functions and …

5-S And The Facility Redesign For A Cleaning Products Manufacturing Company, Jonathan Eipper

Industrial and Manufacturing Engineering

This project deals with a “green” cleaning products company in Southern California. Business has increased 38% in the past year along with changes in production capacity and capability, so the company has identified a need for a sustainable model of manufacturing at their new and expanded facility. Goals of promoting sustainable waste management, minimizing types of lean waste, properly storing inventory, improving workplace communication, and defining production tasks will be addressed in this facilities redesign through 5S. The biggest component and outcome of the facility design will be organization. This leads to a goal of eliminating waste, which will in …

Alleviation Of Spindle Transfer, Blake Ochs, Whitney Bone

Industrial and Manufacturing Engineering

Haas Automation, Inc. is one of the largest CNC machine tool builders in the world. They produce an assortment of machines that come in many different sizes, however, all machines have in common the central tool that allows them to perform their surfacing and bore functions, the spindle. As with the machines themselves, the spindles can also range in size depending on the type of machine they are going into. These spindles are assembled step by step and as components are added to them, several models become so heavy that it is not feasible to have operators lift them by …

Design For Manufacturing Of Sports Equipment, Cedrick Bit, Christopher L. Head

Industrial and Manufacturing Engineering

The purpose of this project was to validate industrial designs for a product in its conceptual stage and suggest/implement design changes that suit the contracting company’s needs while assuring the product maintains its basic functional requirements. Techniques and methods used to validate the design include 3‐D solid modeling, physical product application using rapid prototyping to produce the product. Methods of design for manufacturing were analyzed in the design. Processes used in the validation and verification of the design include solid modeling design, methods of measurements, fixture design and manufacturing processes. Full design specifications and solid model files were finalized and …

Digester Selection And Operation For Heybeli Island, Spencer Fackler, Joseph Violetti

Industrial and Manufacturing Engineering

The Heybeli Digester project originated with Sema Alptekin in her personal research and was incorporated into a Senior Project opportunity at California Polytechnic State University, San Luis Obispo. The aim of this project was to select and design a plan for the use of a digester for the island of Heybeli, Turkey. The objective of this plan was to incorporate economic, social, and environmental justifications to evaluate if a digester would be a benefit to the community.

Systems Engineering analysis is a vital tool when working with complicated projects that include multiple systems interfacing with one another. Through the use …

Determining A Reliability Factor For Photovoltaic's In San Luis Obispo, Ryan S. Roach

Industrial and Manufacturing Engineering

This project will analyze raw photovoltaic (PV) solar panel performance data in order to determine a reliability factor for solar panels in San Luis Obispo. This project is a subset of a larger project being performed by SLO RESCO, which is funded by a grant from the California Energy Commission. Their project will explore the use of solar, wind, geothermal, and biomass renewable resources. The scope of this project is limited to a small section of RESCO's analysis of solar panel technology and implementation in which a reliability factor will be generated.

The objective is to determine a reliability factor …

Application Of Radio Frequency Identification To An Asset Checkout System, Ma'ayan K. Bennaim

Industrial and Manufacturing Engineering

Radio Frequency Identification (RFID) is a growing technology which is increasingly utilized throughout industry. This senior project identifies an RFID alternative to the checkout system in the tool crib of the Cal Poly Aero Hanger. A new database is designed and built to interface with an RFIDeas AIR enroll reader. The system realizes vast time savings in check in times and increases student accountability for the tools which are checked out by tagging tools.

The Optimal Warehouse Location For Cal Poly's Campus Dining, Robert Buie

Industrial and Manufacturing Engineering

The Cal Poly Corporation and Campus Dining face the challenge of meeting the growth of students and dining venues on campus with the limited space capacity of their warehouse in building 19. Given a $250,000 budget, Campus Dining has an option to keep the warehouse at the current location at building 19 or moving the warehouse to building 82 off Mt. Bishop Road. Each warehouse location has its benefits as building 19 is in the center of campus and building 82 has much more shelving space than building 19. The objective of this project was to select the better choice …

Visual Representations Of Queried Database Results Using Google's Mapping Technologies, Steven Michael Kilbert

Industrial and Manufacturing Engineering

Database queries have been used in business applications throughout the world to filter out specific information which is often used as a basis for making a decision. Despite the broad use of queries, there are only a limited number of ways to represent results, the most common being a dynaset, or results table. This paper describes the investigation of methods to create more visual representations of results using maps to show queried geospatial data. From these methods, applications were successfully developed to create customized maps in Google Earth and Google Maps based on queried geographical data from Microsoft Access databases. …

Implementing Rfid To Improve Animal Shelter Inventory And Allocation, Adam Mach

Industrial and Manufacturing Engineering

The purpose of this project is to observe the best way to incorporate Radio Frequency Identification (RFID) technology into the animal inventory system present in animal shelters, while also observing the benefits of implementing this system. The Woods Humane Society was used in this project as a sample animal care facility that could benefit from this application.

Many RFID systems can be observed in other industries, but very few examples this technology exist in animal shelters or smaller animal care facilities. Part of the reason for that is because funds are scarce at most animal care facilities, like the Woods …

Analysis And Selection Of New Rental Paintball Masks For Gladiator Paintball Park, Geoff Wakefield

Industrial and Manufacturing Engineering

This project is designed to select new rental paintball masks for Gladiator Paintball Park. The currently used rental masks are worn down and need replacement. Criteria for new rental masks are examined and include customer preferences, owner's constraints, and time studies. Candidate masks were found by asking customers what they like in rental masks, interviewing other paintball field owners, and referring to the online paintball community. Three candidate masks were found, the V-Force Vantage, JT Alpha, and Kingman java paintball masks. These masks were compared to the currently used rental masks, the V-Force Armor. Customers were surveyed to find out …

Acs Custom Creation's New Business And Assembly Operations, Kent Christensen

Industrial and Manufacturing Engineering

ACS Custom Creations had assembly and business operations that wasted time and wasted money. The objective of the project is to improve and implement ACS Custom Creations business and manufacturing operations. The proposed assembly process involves the rearranging of the bottlenecked steps to eliminate constraints. The assembly workstations were also redesigned to reduce cycle time. With the improvement of the new assembly and business operations, ACS is poised to grow into a bigger company. Financial Statements were created to improve visibility of the company’s historical data. These financial statements include an income statement, balance sheet, and a cash flow statement. …

Solder Qwik Pentm, Katherine E. Robbins

Industrial and Manufacturing Engineering

Electronics soldering is a technique used frequently in the manufacturing of Printed

Circuit Boards (PCB) to attach small electronic parts or wires together. Often times

the need to remove a solder joint arises; this is known as desoldering. Solder wick,

fine braided copper wire infused with rosin, is one of the most effective ways to

desolder because it results in the cleanest joints. Currently using solder wick

involves several time consuming and somewhat awkward steps. This report will

cover the process behind designing, manufacturing, and testing a new ergonomic,

dispenser for solder wick that can be used with one hand. …

Leed Certification Workbook For Eco-Charrette Process Improvement At The Boeing Company, Wesley R. Fromm

Industrial and Manufacturing Engineering

Companies across the globe are greening their portfolios. In an effort to define green construction, the United States Green Building Coalition (USGBC) has developed Leadership in Energy and Environmental Design (LEED) Certification. LEED provides a means for measurement and accountability in sustainable design. However, the volume of information to be processed when considering a building's candidacy is daunting. The LEED Certification Workbook for Eco-Charrette Process Improvement at the Boeing Company takes on this task. By utilizing observations from Boeing's Shared Services Group in Seal Beach, California, the designed solution meets the requirements for an effective gathering of stakeholders in the …

Drop Impact Reliability Of Edge-Bonded Lead-Free Chip Scale Packages, Andrew Farris, Jianbiao Pan, Albert Liddicoat, Michael Krist, Nicholas Vickers, Brian J. Toleno, Dan Maslyk, Dongkai Shangguan, Jasbir Bath, Dennis Willie, David A. Geiger

Industrial and Manufacturing Engineering

This paper presents the drop test reliability results for edge-bonded 0.5 mm pitch lead-free chip scale packages (CSPs) on a standard JEDEC drop reliability test board. The test boards were subjected to drop tests at several impact pulses, including a peak acceleration of 900 Gs with a pulse duration of 0.7 ms, a peak acceleration of 1500 Gs with a pulse duration of 0.5 ms, and a peak acceleration of 2900 Gs with a pulse duration of 0.3 ms. A high-speed dynamic resistance measurement system was used to monitor the failure of the solder joints. Two edge-bond materials used in …

Teaming Multi-Level Classes On Industry Projects, Lizabeth Schlemer, Jose Macedo

Industrial and Manufacturing Engineering

For the past few years we experimented with teaming students from a sophomore-level class and a senior-level class to work on industry projects. The classes are “work design” and “facilities design.” Projects are selected to require the application of knowledge from both disciplines. In addition, the projects are selected from small local companies. The intent of this paper is to describe the benefits and difficulties associated with this methodology. While specific classes in this experience are typical of an industrial engineering curriculum, the lessons learned and benefits could translate to other disciplines.

Optimization Of Engineering Tolerance Design Using Revised Loss Functions, Jeh-Nan Pan, Jianbiao Pan

Industrial and Manufacturing Engineering

Engineering tolerance design plays an important role in modern manufacturing. Both symmetric and asymmetric tolerances are common in many manufacturing processes. Recently, various revised loss functions have been proposed for overcoming the drawbacks of Taguchi's loss function. In this article, Kapur's economic tolerance design model is modified and the economic specification limits for both symmetric and asymmetric losses are established. Three different loss functions are compared in the optimal symmetric and asymmetric tolerance design: a revised Taguchi quadratic loss function, an inverted normal loss function and a revised inverted normal loss function. The relationships among the three loss functions and …

Design Of An 8-Channel Data Acquisition System For Measuring Diode Junction Temperature, Jason Maynard

Industrial and Manufacturing Engineering

The solid state lighting industry is striving to expand the use of light emitting diodes (LEDs) in more applications, particularly in high brightness applications. As the power of LEDs increase, heat removal becomes a critical issue. To improve device lifetime, quantum efficiency, and LED colour, the diode p-n junction temperature (Tj) must be kept to a minimum. Measuring this key parameter is difficult or impossible with direct methods, such as thermocouples and infrared cameras, due to the small size of LEDs. Fortunately, junction temperature can be measured indirectly by using a relationship between the diode forward voltage (Vf) and junction …

A Decision Support System For Capacity Management, Anton Slobodnik

Industrial and Manufacturing Engineering

Every manufacturer faces the challenge of managing production capacity. How effectively a company meets required capacity as compared to competitors will be a determinant of profitability and success.

This paper details the creation of a best of breed software that can act as a decision support system and help planners reschedule work, add shifts and make sure that the master production schedule is feasible before putting it into an MRP system.

As a part of my senior project I’ve created a Rough-Cut Capacity Tool that takes lead time into account and performs basic what if analysis on level loading a …

Finding And Optimising The Key Factors For The Multiple-Response Manufacturing Process, Jeh-Nan Pan, Jianbiao Pan, Chun-Yi Lee

Industrial and Manufacturing Engineering

With the advent of modern technology, manufacturing processes became so sophisticated that a single quality characteristic cannot reflect the true product quality. Thus, it is essential to perform the key factor analysis for the manufacturing process with multiple-input (factors) and multiple-output (responses). In this paper, an integrated approach of using the desirability function in conjunction with the Mahalanobis-Taguchi-Gram Schmit (MTGS) system is proposed in order to find and optimise the key factors for a multiple-response manufacturing process. The aim of using the MTGS method is to standardise and orthogonalise the multiple responses so that the Mahalanobis distance for each run …

Effects Of Reflow Profile And Thermal Conditioning On Intermetallic Compound Thickness For Snagcu Soldered Joints, Jianbiao Pan, Tzu-Chien Chou, Jasbir Bath, Dennis Willie, Brian J. Toleno

Industrial and Manufacturing Engineering

Purpose – The purpose of this paper is to investigate the effects of reflow time, reflow peak temperature, thermal shock and thermal aging on the intermetallic compound (IMC) thickness for Sn3.0Ag0.5Cu (SAC305) soldered joints.
Design/methodology/approach – A four-factor factorial design with three replications is selected in the experiment. The input variables are the peak temperature, the duration of time above solder liquidus temperature (TAL), solder alloy and thermal shock. The peak temperature has three levels, 12, 22 and 32°C above solder liquidus temperatures (or 230, 240 and 250°C for SAC305 and 195, 205, and 215°C for SnPb). The TAL has …

The Effect Of Ultrasonic Frequency On Gold Wire Bondability And Reliability, Jianbiao Pan, Minh-Nhat Le, Cuong Van Pham

Industrial and Manufacturing Engineering

This paper presents a systematic study on the effect of 120 KHz ultrasonic frequency on the bondability and reliability of fine pitch gold wire bonding to pads over an organic substrate with gold metallizations. The study was carried out on a thermosonic ball bonder that is allowed to easily switch between ultrasonic frequencies of 60 KHz and 120 KHz by changing the ultrasonic transducer and the ultrasonic generator. Bonding parameters were optimized through the design of experimental methodology for four different cases: 25.4 mm wire at 60 kHz, 25.4 mm wire at 120 kHz, 17.8 mm wire at 60 kHz, …

Optimization Of Lifeguard Towers, Equipment, And Sign Placement With Human Factors Considerations For The Cal Poly Recreation Center Expansion, Brian J. Henrikson

Industrial and Manufacturing Engineering

Cal Poly’s Recreation Center serves many faculty, students and alumni by providing them with a safe and fun environment to work out and swim. An overwhelming majority of students voted for a Recreation Center expansion to handle the increased usage of the Center over the past few years. The focus of this report is the safe and effective operations of the pool deck and the lifeguard staff. Three surveys were created to see what the lifeguard staff, as well as pool users, thought about the current pool deck and what they would like to see in the new pool deck …