Industrial Engineering Commons^™

Developing Predictive Mathematical Model For Optimizing Coating Weight Variation In Galvalume Production: A Case Study Of A Metal Industry, Victoria Mahabi

Tanzania Journal of Engineering and Technology (TJET)

Variations in coating weight for galvanized steel sheets can result in notable differences between batches. Such variations may cause various issues, such as diminished corrosion resistance, lower mechanical strength, and visual defects, which can ultimately drive-up costs, lead to customer dissatisfaction, and pose safety risks. Even with attempts to manage elements like air knife pressure and line speed, coating weight inconsistencies remain challenging. The research focuses on developing a predictive mathematical model designed to optimize variations in coating weight during Galvalume production. The critical parameters influencing coating weight variation were identified and analysed using a systematic literature review, primary data …

A Fuzzy Based Framework For Sustainable Technology Selection In Small-Scale Gold Mining Operations, John M. Kafuku

Tanzania Journal of Engineering and Technology (TJET)

Small-scale gold mining (SSGM) operations in Tanzania has been operating inefficiently due to inadequate mining processing technologies, poor working tools, lack of enough capital, and insufficient electricity. Despite the efforts made by different stakeholders in boosting the sustainability of SSGM yet the sector has not reached the expected goal. This paper proposes a framework for appropriate technology selection to help small scale gold miners in evaluating various gold mineral processing technologies. The framework utilizes the fuzzy logic set theory for technology evaluation and selection. The developed framework for technology selection upon validation provided results that technology adequacy of more than …

A Critical Realist Erp Implementation In Zimbabwean Mining Industry Organisations, Jairos Mukwenha

Tanzania Journal of Engineering and Technology (TJET)

This research uses a critical realist framework to examine the factors influencing the success of enterprise resource planning (ERP) system implementation in Zimbabwean mining industry organisations. From the perspective of critical realism, the mining industry in Zimbabwe faces a complex interplay of opportunities and obstacles while implementing ERP systems. The deployment of ERP in mining firms is critically examined in this paper, emphasising how these systems might improve operational efficiency while considering Zimbabwe's particular socioeconomic circumstances. By exploring underlying structures, mechanisms, and outcomes, the research aims to identify critical challenges and opportunities and develop practical recommendations for improving ERP adoption …

Application Of Artificial Neural Network Models For Predicting Diesel And Petrol Prices In The Geographically Sparsed Regions In Tanzania, John M. Kafuku

Tanzania Journal of Engineering and Technology (TJET)

Fuel consumption in Tanzania, mainly diesel and petrol, accounts for 82 percent of the energy consumption in the country, with significant price volatility affecting market stability, availability of fuel, and investment decisions. This study uses an artificial neural network (ANN) with a backpropagating algorithm to predict fuel prices in four regions of Tanzania. Key input parameters include the currency inflation rate (CIR), the petrol fuel inventory (PFI), the diesel fuel inventory (DFI), and the fuel transport costs (FTC). The study selected the 6-10-10-2 ANN structures for Sumbawanga-Rukwa, Mpanda-Katavi, and Mbeya-Mbeya as well as 6-10-9-2 for the Songea-Ruvuma region. The results …

Carbon Accountability Scores: A Process-Oriented Approach For Carbon Offsetting Using Ai Agents, Joshit Mohanty, Vaishali Vaishali

Graduate Student Government Association Research Conference

Conventional carbon offset programs rely on quantified emissions to determine balancing requirements. While this approach offers a standardized means of measuring carbon output, it often provides industries with a loophole—allowing them to offset their emissions by purchasing equivalent credits for activities such as tree planting rather than tackling inefficiencies at the source. This research proposes a process-based framework called Carbon Accountability Scores (CA scores) to offer a proactive strategy for assessing and reducing carbon footprints. Instead of focusing on the mere balancing of emitted and sequestered carbon, CA scores integrate an organization’s operational processes into the calculation, thereby offering the …

Digital Thread: Bridging Macro–Micro Services In System-Of-Systems, Joshit Mohanty

Graduate Student Government Association Research Conference

Organizations and industries increasingly rely on distributed services in decentralized environments—ranging from large-scale, system-of-system architectures to fine-grained, agent-based microservices. While this distributed paradigm offers flexibility and innovation, it presents critical challenges such as interoperability gaps, inconsistent data formats, and a lack of holistic oversight. Traditional integration approaches, including ad-hoc middleware or enterprise service buses, tend to solve these issues reactively. As a result, technical debt accumulates, stakeholder misalignments persist, and scaling to new demands becomes complex.

This research proposes digital thread (DT) as the unifying framework to create an authoritative source of truth: a continuous flow of information across the …

Principles And Models Of Construction Of Linear Motion Actuators With Holonomic Structure For Intelligent Robot Movement, Matyokubov Nurbek Rustamovich, Temurbek Omonboevich Rakhimov, Yusupov Bekmurod Bayotovich

Chemical Technology, Control and Management

This article is devoted to the principles and models of building linear motion actuators with holonomic structure for the movement of intelligent robots. Also, the classification of the elements of the linear movement performance according to their interconnections and technical characteristics, taking into account their physical characteristics, was seen. A morphological matrix of the construction of holonomic structured linear motion performance elements based on the classification according to the considered technical specifications is presented. The given morphological matrix of linear motion actuators serves to develop new actuators for intelligent mechatronic and robotic systems. Based on the morphological matrix of the …

Incorporating Sustainability In Facility Layout Planning Algorithms And Assessing Hybridization Techniques On An Egyptian Case Study, Islam Atia

Theses and Dissertations

Due to the growing consequences faced as a result of global warming and climate change; humanity has come together to take an inclusive stance to combat this serious phenomena and work towards a more sustainable future. Large amounts of carbon dioxide emissions are a major contributor to global warming, and a vast proportion of this emission come from industrial and commercial facilities. Hence, if industrial facilities are built with a larger focus on carbon footprint, it will yield a significant reduction in global emissions throughout the lifetime of the facility and will constitute a huge milestone in the journey to …

Optimized Hiv/Aids Resource Allocation In Ohio: A Linear Programming Approach, Godfred Ahenkroa Kesse

Data Science and Data Mining

This study employs a linear and integer programming approach to optimize HIV resource allocation in Ohio, aiming to minimize new infections and enhance the impact of limited resources. With the advances in HIV prevention and treatment, Ohio faces challenges in addressing disparities in access to healthcare, particularly among high-risk populations. The proposed model integrates data on infection rates, transmission patterns, demographic factors, and cost-effectiveness to provide a decision-support framework for policymakers. Using epidemiological data and equity constraints, the model prioritizes high-risk regions and populations while ensuring fair resource distribution. Results indicate that increased funding allocations significantly enhance the potential to …

Effects Of Thermal Shock Protection Methods On Pressure Measurements In A Rapid Compression Machine, Myeji Materego

Tanzania Journal of Engineering and Technology (TJET)

The study investigates the impact of thermal shock protection methods on pressure measurements in Rapid Compression Machines (RCMs). It focuses on the performance of various pressure transducers, specifically 601A, 701A, 6061B, and 7005, under atmospheric initial conditions. The research emphasizes the importance of mounting techniques and coatings, revealing their significant effects on pressure trace accuracy. Special mounting adaptors for the pressure transducers were designed and manufactured, this enabled simultaneous measurements for all transducers to be made in a single compression stroke. Instantaneous pressure within combustion chamber was measured when air was compressed in RCM from initial pressure and temperatures of …

Processing Cost Analysis For Great South Metals, Evan Briggs, Madisen Laskos, Jared Perrin

Senior Design Project For Engineers

Great south Metals (GSM), a steel processing company based in Acworth, GA, has partnered with the Kennesaw State University (KSU) Industrial and System Engineering (ISYE) department to optimize its costing model. Currently, GSM uses a flat pricing structure for GSM-owned materials and estimates costs for toll processing. However, this approach has led to inaccuracies in pricing and challenges in tracking profitability. GSM seeks to transition to a more systematic and data-driven costing model that will improve both internal and external quoting while ensuring competitiveness in the market.

To address these challenges, the project focused on developing separate costing matrices for …

Effect Of Workload And Trust On Automation Levels In Human-Robot Collaboration, Abhiram Maddula

LSU Master's Theses

Automation is becoming increasingly common in manufacturing and assembly plants. The future lies in hybrid workspaces where the strengths of humans and robots complement each other, with robots excelling in precision, speed, and strength, and humans excelling in creativity, emotional intelligence, and complex decision-making. Collaborative robots can foster a more efficient and productive work environment by bridging the gap between human and machine capabilities. This study examines how semi-automated and automated modes impact human-robot collaboration, focusing on mental workload, trust, and task performance.

In this experiment, 58 participants performed a primary task alongside a collaborative robot assembling a miniature lamppost …

Investigation Of Heavy Metal Composition And Associated Health Risks From Selected Groundwater Wells In Temeke, Dar-Es-Salaam, Justin M. Jeremiah

Tanzania Journal of Engineering and Technology (TJET)

Water quality continues to be the challenge to residents in Dar es Salaam due to various anthropogenic activities in the city. This study was conducted to assess groundwater quality by determining concentrations of heavy metals. Both probability and Nonprobability sampling techniques were used to collect samples from 40 groundwater wells in 24 wards of Temeke municipal and analysed using Microwave Plasma Atomic Emission Spectrometer (Agilent 4210 MP-AES) at the Geochemistry Laboratory of the University of Dar es Salaam. Results indicated varying heavy metal concentrations ranging from 0.71 ± 0.08 to 6.64 ± 0.21 mg/l for As, 0.02 ± 0.01 to …

Safety And Risk Management Strategies For Achieving Regulatory Compliance In Construction Projects, Danny Rodriguez

Harrisburg University Dissertations and Theses

The architectural and construction business places great importance on safety and regulatory compliance because of its inherent high-risk nature and strict legal obligations. The prevalence of accidents and infractions at construction sites underscores the imperative for enhanced safety management systems and compliance with rules, notwithstanding substantial endeavors. The main objective of this study is to examine the many elements that impact the effectiveness of safety management, adherence to regulations, and the development of a safety culture, with the ultimate purpose of improving safety outcomes on construction sites.

The issue statement pertains to the difficulties associated with safety management and compliance …

Enterprise Systems: Installing And Configuring Erpnext On Macos, Yazan Abbasi

Senior Honors Theses

Enterprise Resource Planning (ERP) systems integrate business processes across organizations onto unified digital platforms through data and workflow consolidation. However, high licensing costs of proprietary ERP solutions like SAP and Oracle limit adoption for small and medium enterprises. This led to the emergence of open-source ERP alternatives like ERPNext which provide sophisticated capabilities at much lower total cost of ownership. However, ERPNext faces documentation gaps that hamper onboarding, customization, and widespread adoption. Accelerating ERPNext implementation by developing a comprehensive installation and configuration guide tailored for developers using Mac environments will be examined furthermore.

The background on ERP systems explores critical …

Great South Metals: Slitter Head Building Process, Nabhan Karim, Evan Swierski, Raven Morin, Patrick Kelsey, Michael Williams

Senior Design Project For Engineers

Great South Metals (GSM) operates two steel slitter machines, which take large coils of flat rolled steel and cut them into smaller strips for use in customers’ applications. Setting up the working components of each machine, called the slitter head, is a precise and arduous task. This system relies on several manually performed calculations and acute attention to detail; and thus, is prone to human error. The management at GSM commissioned our team to simplify the slitter head assembly process by creating an automated computer program and make additional recommendations to improve their operations.

The program we created is a …

Modernization Of Water Flow Measurement In Open Irrigation Systems Using The Slope-Area Method, R.M. Aliev, Djalilov Anvar

Chemical Technology, Control and Management

This article describes two methods for determining water flow in open irrigation systems: “speed - area” and “slope - area”. The authors considered the problem of its modernization using the existing method for determining water flow “slope - area” in open irrigation systems. The essence of the issue is the remote transfer of parameters necessary for calculating water flow in open irrigation systems and improving the means of their processing. In scientific studies conducted by the authors, the required hydraulic parameters were studied using the “slope - area” and “speed - area” water flow methods. Based on experimentally obtained data, …

Optimization Of Human Interactions In The College Campus Model Via Simio Integration, Benjamin E. Chaback

Doctoral Dissertations and Master's Theses

College campuses are a significant part of life in some cities. Many students each year attend university, pursuing additional knowledge from faculty members. Both staff and faculty members rely on these students to have successful jobs and to ensure the university functions. Yet recently, more and more students are attending, leading to overcrowding, lower admission rates, and difficulty getting into good programs. Previous work exists on qualitative student affairs and quantitative retention data, yet little on using simulations to model this problem. This work aimed to (a) Determine the ability to successfully model human interactions/people flow on a college campus, …

A Multimodal Physical Fatigue Assessment Method Using A Biomarker And Accelerometer-Embedded Wearable Wristband, Md Hadisur Rahman

Graduate Theses, Dissertations, and Problem Reports (ETD)

Physically demanding tasks pose significant challenges to worker health, safety, and productivity across various industrial sectors in the United States. The construction industry is particularly affected due to the labor-intensive nature of its tasks and harsh environmental conditions. The industry suffers from unsatisfactory occupational health and safety records, with physical fatigue being a major contributor. Physical fatigue not only affects individual well-being and workplace safety but also influences productivity and the United States’ economy. Given the high incidence of injuries and accidents in the construction industry, assessing physical fatigue has become critical for improving worker safety and productivity. To address …

Milk Collection Problem: Integrating The Traveling Salesman And Set Covering Problem - A Case Study In West Virginia, Usa, Md Rabiul Hasan

Graduate Theses, Dissertations, and Problem Reports (ETD)

Route determination for perishable products is complex due to its unique characteristics, such as limited shelf-life regulatory requirements, or possibility of getting damaged. This research investigates a novel problem of collecting raw milk from a rural network of dairy farms. The research problem is grounded in a real scenario of milk collection in West Virginia, USA. The milk in this scenario is produced by small farms incapable of realizing transportation economies of density out in mostly rural areas throughout the state. Maximum coverage area and milk processing overhead costs are used to identify suitable locations for intermediate milk collection centers …

Imerys: Tube Mill Optimization Project, Ryan Waltman, Dalton Beasley, Dyson Beasley, Tristan Mcmichael

Senior Design Project For Engineers

The Tube Mill Optimization Project is in partnership with Imerys for Tube Mill 81 at their Marble Hill site in Georgia. Tube Mill 81 is a dry ball mill that operates 24/7 and makes an intermediary product for Plant 3. Tube Mill 81 needs quality improvement and a production rate increase to meet demand. Imerys’s quality specification is between a particle size of 12-18 microns and an acceptable production rate of 5 tons per hour. This project focuses on the development and implementation of three solutions: increase the amps on the separator to increase production, replace missing classifier blades in …

Ambient Air Emission Profiles Of Polycyclic Aromatic Hydrocarbons Around A Typical University Power House In Nigeria, Oyetunji Okedere

Tanzania Journal of Engineering and Technology (TJET)

The level of electricity generation in Nigeria is presently grossly inadequate. Consequently, the productive sectors of the economy do not presently enjoy an uninterrupted supply of electrical energy from the country’s national grid and the downtime is in most cases too much. Using diesel-fueled electric power generators has become an attractive alternative to meet the shortfall in the energy supply gap. In this study, the levels of polycyclic aromatic hydrocarbons in the vicinity of the diesel-fueled electric power generators operated by Osun State University, Osogbo, Nigeria were investigated with a view to ascertain the priority levels and carcinogenic PAHs. Since …

Assessing And Predicting The Students’ Systems Thinking Preference: Multi-Criteria Decision Making And Machine Learning, Siham Tazzit

Theses and Dissertations

The 21st century is marked by a technological revolution that features digital implementation and high interconnectivity between systems across different domains, such as transportation, agriculture, education, and health. Although these technological changes resulted in modern systems capable of easing individuals’ lives, these systems are increasingly complex, and that increased complexity is only expected to continue. The increased system complexity is due to the rapid exchange of information between subsystems, which creates high interconnectivity and interdependence between the subsystems and their elements. Workforce skill sets, as a result, must be modified appropriately to ensure the systems’ success. Systems Thinking is an …

Ai Methods For Identifying Process Defects In Advanced Manufacturing With Rare Labeled Data, Ayantha Umesh Senanayaka Mudiyanselage

Theses and Dissertations

This dissertation aims to provide efficient process defect identification methods for advanced manufacturing environments using AI tools/algorithms with limited labeled data availability. Asset and equipment quality become highly sensitive in sustaining virtuous performance and safety in various manufacturing domains. Internally generated process imperfections degrade finished products' optimum performance and mechanical attributes. The evolution of big data and intelligent sensing systems leverage data-driven defect identification in advanced manufacturing environments. Widely adopted data-driven process anomaly detection methods assume that the training (source) and testing (target) data follow the same distribution and that labeled data are available in both source and target domains. …

Variability In Anesthesia And Its Implications For Improving Patient Safety, Joshua Michael Biro

All Dissertations

Improving patient safety in anesthesia has proven to be an arduous and challenging task. Despite the many strategies and interventions to improve patient safety that have been employed, patient harm in anesthesia remains a problem. The struggle to reduce patient harm in anesthesia is both attributable to and representative of the complexity of the anesthesia system. In navigating this complex system, anesthesia providers have different approaches to how they accomplish their work, which results in variability in anesthesia practice. This variability provides an immense challenge to designing and implementing efforts to improve patient safety, as rigid interventions are often met …

Developing Systems Engineering And Machine Learning Frameworks For The Improvement Of Aviation Maintenance, Fatine Elakramine

Theses and Dissertations

This dissertation develops systems engineering and machine learning models for aviation maintenance support. With the constant increase in demand for air travel, aviation organizations compete to maintain airworthy aircraft to ensure the safety of passengers. Given the importance of aircraft safety, the aviation sector constantly needs technologies to enhance the maintenance experience, ensure system safety, and limit aircraft downtime. Based on the current literature, the aviation maintenance sector still relies on outdated technologies to maintain aircraft maintenance documentation, including paper-based technical orders. Aviation maintenance documentation contains a mixture of structured and unstructured technical text, mainly inputted by operators, making them …

Human Factors Engineering, Robert S. Keyser

KSU Distinguished Course Repository

Human Factors Engineering is a comprehensive survey of human factors theory, research, and applications which are of particular relevance to Quality and Engineering Management. Emphasis will be placed on operator constraints in the design of work processes, workplaces, and instrumentation.

Operationalizing A Culture For Successful Lean Transformations: A Framework And Model-Based Tools, Amir Najarzadeh Dr.

Theses and Dissertations--Manufacturing Systems Engineering

Lean manufacturing has been embraced by many companies as a business model to promote operational excellence. However, a high percentage of lean implementation attempts have failed; many organizations have not been able to sustain continuous improvements to achieve lean transformations. This failure is often attributed to the sole focus on the hard-side (tools) of lean, at the expense of the soft side (culture). The majority of research exploring the cultural dimensions of lean either aims to increase awareness about culture or addresses it only in a cursory manner. To bridge this gap this study aims to identify and assess the …

Accelerating Manufacturing Decisions Using Bayesian Optimization: An Optimization And Prediction Perspective, Taofeeq Olajire

Graduate Theses, Dissertations, and Problem Reports (ETD)

Manufacturing is a promising technique for producing complex and custom-made parts with a high degree of precision. It can also provide us with desired materials and products with specified properties. To achieve that, it is crucial to find out the optimum point of process parameters that have a significant impact on the properties and quality of the final product. Unfortunately, optimizing these parameters can be challenging due to the complex and nonlinear nature of the underlying process, which becomes more complicated when there are conflicting objectives, sometimes with multiple goals. Furthermore, experiments are usually costly, time-consuming, and require expensive materials, …

Improving The Health And Safety Of Manufacturing Workers By Detecting And Addressing Personal Protective Equipment (Ppe) Violations In Real-Time With The Use Of Automated Ppe Detection Technology, Joseph Olufemi Fasinu

Graduate Theses, Dissertations, and Problem Reports (ETD)

The Centers for Disease Control and Prevention (CDC) emphasized that Personal Protective Equipment (PPE) can significantly reduce the risk of occupational injuries and illnesses. However, improper use, failure to use, and other PPE-related violations can still result in injuries and fatalities. Eye and face protection violation has been one of the top 10 most frequently violated OSHA standards in fiscal years 2018, 2019, 2020, 2021 and 2022 consecutively. A common practice among safety professionals to ensure PPE compliance has been to physically inspect or monitor PPE usage among workers, which has been found to be unsustainable on a continuous real-time …