Multi-Level Route-Optimization Computer Application, Ryan Sutardji, Frank Nguyen

Industrial and Manufacturing Engineering

This report provides a detailed analysis on how to optimize driving routes by creating a computer application. There are many different route-optimization issues that logistical companies consistently face, as well as many different solutions and algorithms. With technology on the rise, pick-up, delivery, and transportation services are become a huge part of our everyday lives. When optimizing routes, reducing transportation costs by minimizing travel distance is always ideal, but other factors must be considered such as arriving at a location before or after a certain time. Our objective is to optimize driving routes based on travel distance and priorities. We …

Multi-Axis Machining Project Development, Ryan Patrick Blodgett, Andre Peter Rivera

Industrial and Manufacturing Engineering

Multi-axis milling is a manufacturing material removal process in which computer numerically controlled (CNC) tools cut away excess material through movement in four or more axes. Compared to traditional three-axis machining, multi-axis machining greatly increases the capability and accuracy of the CNC machining processes by reducing the amount of operations required to completely machine a part. Currently, the Industrial and Manufacturing Engineering Department at Cal Poly lacks an advanced CNC class that incorporates fourth and fifth axis CNC machining in the curriculum. This report describes the process behind creating a project for such a class. The class will demonstrate the …

Life Cycle Assessment And Optimization-Based Decision Analysis Of Construction Waste Recycling For A Leed-Certified University Building, Murat Kucukvar, Gokhan Egilmez, Omer Tatari

Mechanical and Industrial Engineering Faculty Publications

The current waste management literature lacks a comprehensive LCA of the recycling of construction materials that considers both process and supply chain-related impacts as a whole. Furthermore, an optimization-based decision support framework has not been also addressed in any work, which provides a quantifiable understanding about the potential savings and implications associated with recycling of construction materials from a life cycle perspective. The aim of this research is to present a multi-criteria optimization model, which is developed to propose economically-sound and environmentally-benign construction waste management strategies for a LEED-certified university building. First, an economic input-output-based hybrid life cycle assessment model …

Group Scheduling In A Cellular Manufacturing Shop To Minimise Total Tardiness And Nt: A Comparative Genetic Algorithm And Mathematical Modelling Approach, Gokhan Egilmez, Emre M. Mese, Bulent Erenay, Gürsel A. Süer

Mechanical and Industrial Engineering Faculty Publications

In this paper, family and job scheduling in a cellular manufacturing shop is addressed where jobs have individual due dates. The objectives are to minimise total tardiness and the number of tardy jobs. Family splitting among cells is allowed but job splitting is not. Two optimisation methods are employed in order to solve this problem, namely mathematical modelling (MM) and genetic algorithm (GA). The results showed that GA found the optimal solution for most of the problems with high frequency. Furthermore, the proposed GA is efficient compared to the MM especially for larger problems in terms of execution times. Other …

Parametric Investigations Into Internal Surface Modification Of Brass Tubes With Alternating Magnetic Field, Harish Kumar, Sehijpal Singh, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

The final finish operations have great significance in an overall manufacturing cycle of a product. The surface finishing and modification of surfaces have been the vital requirements of most of the products. The processes like shot peening, shot blasting, abrasive finishing and super finishing are being largely employed for such requirements. While final finishing of flat and outside surfaces are relatively easy and well established, the internal surfaces such as those of pipes is not so simple. In this paper, the application of low frequency alternative magnetic field has been explored for imparting surface modification including surface on the internal …

Applications Of Digital Manufacturing In Manufacturing Process Support, Vukica Jovanovic, Mihael Debevec, Niko Herakovic, Alok Verma, Mileta Tomovic

Engineering Technology Faculty Publications

In this study, the authors developed three new approaches and models for improvements related to manufacturing processes. The main focus was on planning in a digital environment before the actual manufacturing process is carried out. The first approach is digital manufacturing, which gives affords the opportunity for performing an entire manufacturing process in a virtual environment. In this way, engineers virtually define, plan, create, monitor, and control all production processes. The planning phase can be done simultaneously, while other manufacturing processes are already in place. In this way, processes can continue with no interruption. Various product lifecycle management tools have …

The Reconfigurable Machinery Efficient Workspace Analysis Based On The Twist Angles, Ana M. Djuric, Vukica Jovanovic, Mirjana Filipovic, Ljubinko Kevac

Engineering Technology Faculty Publications

A novel methodology for the calculation, visualisation and analysis of the Reconfigurable Machinery Efficient Workspace (RMEW), based on the twist angles, is presented in this paper. The machinery's kinematic parameters are used for calculating the workspace, while the efficient workspace is associated with the machinery's path and includes the end-effector position and orientation. To analyse and visualise many different machinery efficient workspaces at the same time, the calculation is based on the previously developed and validated complex reconfigurable machinery's kinematic structure named n-DOF Global Kinematic Model (n-GKM). An industrial robot is used as an example to demonstrate …

Period Batch Control - A Production Planning System Applied To Virtual Manufacturing Cells, Z. Tesic, B. Stevanaov, V. Jovanovic, M. Tomic, C. Kafol

Engineering Technology Faculty Publications

Period Batch Control (PBC) system has been known for its implementation with the classical group technology (GT) cells, and it has been known for its simplicity. The main production planning decisions concern the choice of the period length and the stage number and contents. Also, in order to better integrate the production planning with the application of GT cells at the shop floor, the concept of virtual manufacturing cells has been applied. Since virtual cells configurations are changing periodically, a model for implementing the PBC system into virtual manufacturing cells environment is developed. The model enables alignment of the PBC …

Swerve, Kaitlin A. Castillo, Cichasky A. Catherine

Industrial and Manufacturing Engineering

Carpooling yields great benefits environmentally, socially, and economically for carpooling, however there is no easy to use, safe, and enjoyable application for people to connect with others who are both close in proximity and have schedules that match currently. By creating a database and visual mock ups, our senior project creates the basis for an application called Swerve that matches users by location and schedules and has social and economic incentives. Our research allowed us to further understand the social, environmental and economic benefits and incentives of carpooling. We also looked into current carpooling websites and applications and could not …

Startup Social Responsibility: A Concentrated Social Audit Of Halt Medical Inc., Matthew Frank Rosa

Industrial and Manufacturing Engineering

Halt Medical Inc. is a biomedical device startup whose managers are interested in assessing their levels of employee satisfaction and organizational well-being. They want to know if their employees are cooperating, if departments are cohesive, and if everyone is happy. To evaluate Halt Medical’s social capital and environment, a social responsibility audit will be conducted concentrated specifically on the organization’s social and ethical initiatives to its employees. This analysis requires interviews of managers, observations of cultural diffusion, and employee opinions on a variety of business areas. The five areas of focus for this audit are the company’s accommodation of each …

Multi-Restaurant Delivery Service Design And Financial Analysis, Dylan Davis Fuller

Industrial and Manufacturing Engineering

When found on campus all day and in need of a quick meal before the next class what are the options for you as a Cal Poly student or faculty? Campus dining is the only option that can meet the typical demand you have of speed and convenience. Restaurants with food delivery often don’t have the variety or take to long for delivery. The goal is to provide a delivery service with the speed of getting a meal on campus but with the variety and quality of the restaurants found in downtown San Luis Obispo. Looking at existing businesses providing …

Creation And Analysis Of Checklists To Improve Raquet Stringing Performance In Tennis Warehouse, Alston S. Nguyen

Industrial and Manufacturing Engineering

Tennis Warehouse has a need to increase the supply of strung racquets and man hours to complete these strung racquets over the course of a year. That is, the demand can be increased by up to 4 times its average load during certain hectic parts of the year (professional tournaments, holidays, and competitive seasons). Not meeting this demand can lead to upset customers, unnecessary waste and replacing of rushed items and shipping costs, and a discouraged customer service representative workforce. The objective of this project is to use a set of checklists to address this problem and attempt to increase …

Increasing The Independence Of Children With Spina Bifida Through The Designing And Building Of A Mechanical Aide, Andrew Duffek, Robert Brent, Michael Hamada, Melissa Rodriguez

Industrial and Manufacturing Engineering

In order to assist Silas Hopper, a child with spina bifida, with getting into his wheelchair independently when being on the ground, the senior project team set out to construct a device that would fulfill that purpose. They did this through coming up with a strict definition of the problem to be solved, designing a number of potential solutions for the problem, prototyping to determine the feasibility of the solutions, making design modifications after testing the prototype, and building the final device.

The end product was a device that was able to operate mechanically, with a design that considered safety …

Small Scale Erp Engine Design, Colyn Muir Dickson, Matthew Wade Haymond

Industrial and Manufacturing Engineering

This project set out to create a 1) low-cost, 2) dynamic, and 3) user-friendly small scale ERP software tool. These three key attributes position this product against complex and expensive systems such as SAP or Oracle. While the product still retains the dynamic and financial capabilities any good ERP system should have, the biggest value proposition is its simple and user-friendly interface. The software has a dual product-market fit: for small businesses as a low-cost planning tool, and for universities as a teaching tool. In the design phase, the team kept a primary focus on ergonomic software development while maintaining …

Tesla Motors Quality Engineering Application And Implementation, Nick Kwan

Industrial and Manufacturing Engineering

Tesla Motors, in Winter 2013 during the author’s coop,had a variety of potential improvement areas regarding their quality engineering team. There were too many overall defects on the vehicles. Those defects were recognized as the cars were passing through inspection, coming off the line, as well as brought by customers to after-purchase service. One of the defects was the Charge-port Door Malfunction, in which the door of the Model S would not open on command. An additional defect was the Windshield Wiper Malfunction, in which the fluid was not hitting the car at the desired angle. Both of these defects …

Database Design For The Collection And Visualization Of Sustainabilty Data, Henry A. Kozlowski, Nikhila Perugupalli

Industrial and Manufacturing Engineering

The goal of the project was to create a database that would be a repository for the high volume of sustainability data Illumina would like to collect. To couple with the database the project team’s goal was to design a system for visualizing the data graphically. Illumina required a database system that would be user-friendly, easy to add, delete, and edit data inputs, as well as a program that would allow the user to easily sort and graph data. The intent of the graphical representation of the data is to publish the graphs in a monthly report that would be …

Industrial Engineering Consulting, Blake J. Ahrold, Torrey M. Plana

Industrial and Manufacturing Engineering

This paper documents the senior project of Blake Ahrold and Torrey Plana. This project was created to provide a solution to the problem of small to medium Sized enterprises (SMEs) being under represented by lean consulting companies. The project was at first intended to be a lean consulting startup and then pivoted to The Systems Optimization Club. A project charter, Gantt chart, and business model canvas were created for the startup and used as guidelines in the creation of the Systems Optimization club. The club is to be run like a lean consulting company. The club will provide teams of …

Strasbaugh Nonconforming Report Optimization, Eden Andersen, Angela Asgekar, Rebecca Gregg

Industrial and Manufacturing Engineering

This paper strives to convey the problems and proposed solutions for Strasbaugh’s Nonconforming Report (NCR) Optimization. Strasbaugh is a world leader in silicon wafer polisher and grinder technologies. After a significant down size to the company parts they used to manufacture now have to be purchased, and many of these incoming parts do not conform to Strasbaugh’s high standards. This has led to an increase in NCRs that need to be processed, which takes up time, resources and money.

The objective therefore became to update the multi-sheet carbon copy paper system to better optimize the use of these reports and …

Designing A Supply Chain For Wine Imports, Italy To California, Neil Magnuson, Sam Bucher

Industrial and Manufacturing Engineering

Executive Summary

In this report a framework for a hypothetical business will be covered. Bucher & Magnuson Wine Import Inc. has provided a business plan as well as a detailed supply chain design for operations. In addition, a model for scaling and a redesign of a possible storage facility will be found. This comprehensive document outlines end to end the supply chain model of the hypothetical business and moreover a framework for starting a wine import business in San Luis Obispo.

The conclusions of the results from this model are the following:

• Unconcerned with time, the cheapest route for 1 …

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An Automated Solution For Analyzing Supply Chain Performance, Paul Ringelstein

Industrial and Manufacturing Engineering

The world is becoming increasingly connected as technology progresses and globalization reaches more countries. This interconnection creates new challenges and new relationships for both people and businesses. Now, more than ever, businesses have to work together to satisfy the high demands of customers.In a world full of complex organizations that do business together, the supply chain has become the heartbeat of corporations. The interconnectedness of the organizations in the supply chain is critical to the success of all components of the supply chain. In order to gain an advantage in markets today, data needs to be used to determine where …

Analysis Of 3d Printer Schedule, Colin B. Mclane

Industrial and Manufacturing Engineering

With recent innovations in technology, 3D printing has become a rapidly expanding manufacturing method that is being used for a wide range of applications. Their ability to build parts layer by layer instead of cutting away initial material allows this method to have almost no wasted material, creating the potential for a much more efficient, cost effective process. In order to continue the growth of this manufacturing strategy, the performance of 3D printers need to be enhanced to ensure equal or higher quality of produced parts in comparison to other manufacturing methods that are more commonly used. One important part …

Cost Effective Analysis Of Big Data, Steven J. Litzsinger, Nehad Dababo

Industrial and Manufacturing Engineering

Executive Summary

Big data is everywhere and businesses that can access and analyze it have a huge advantage over those who can’t. One option for leveraging big data to make more informed decisions is to hire a big data consulting company to take over the entire project. This method requires the least effort, but is also the least cost effective. The problem is that the know-how for starting a big data project is not commonly known and the consulting alternative is not very cost effective. This creates the need for a cost effective approach that businesses can use to start …

Design Of An Automated Vehicle Detection System For Bicycles: Fireworks Cycling Sensor, Jason Cheng, Peter Kim, Tory Morgan, Clayton Young

Industrial and Manufacturing Engineering

Abstract

This report explores the necessity for increased cyclist safety in urban settings, leading to the birth of a product which aims to drastically reduce the risk of accidents while heightening the sense of safety overall. The project outlines and details the product development process of a consumer-friendly vehicle detection system, with a holistic scope which includes technical rapid prototyping and coding, team dynamics, decision making process, and change management. Two formal prototypes were developed before a functional final product was identified and constructed, each iteration drastically improving practicality and efficiency of detection. The final product underwent extensive testing in …

Economic Analysis And Justification For Automated Welding Systems, Roxanne Raye

Industrial and Manufacturing Engineering

This report looks at designing a new welding process for a company in the Oil & Gas industry, ensuring method consistency and performance quality of their steel drill bit while increasing overall production. The current product is welded manually with a flux core wire, resulting in high cycle times and numerous cases of required rework.

The use of automation systems will be analyzed for their increased consistency, quality, safety, and production estimates. Specifically robotic cell design will be considered, since it can work on more parts with fewer operators, adding efficiency and flexibility to the production floor. Other areas of …

Dcpp/Polygait Inventory Control System, Logan Pace, Robert Garlinghouse

Industrial and Manufacturing Engineering

This report discusses a proposed system to improve upon inventory management issues experienced in the M&TE Tool room for the PG&E Diablo Canyon Power plant. Effective inventory tracking and management is an important characteristic of any organization handling physical assets, and without the proper system in place, companies may lose expensive items and waste time by not having equipment available when needed. The tool room is experiencing inventory shrinkage of M&TE equipment nearing $100,000 per year largely because of an inefficient checkout system that fails to keep employees accountable for the tools they check out. Even more costly than the …

Quality Improvement At Patio Pacific, Petdoors, Tri Minh Nguyen, In Woo Suh

Industrial and Manufacturing Engineering

Quality is key in manufacturing any type of product. Customer expectations only rise with time, and it has become more crucial than ever for companies to produce quality products to survive. This project sets out to improve quality of flagship products at Patio Pacific. This report contains the background of the company, Patio Pacific, the process of finding critical problems, and the methodology to solve them.

Customer returns and inquiries have the ability to eat up cash flow in any type of company. This senior project sets out with introduction of the project that explains how the project came about, …

Developing Entrepreneurial Thinking In Engineering Students By Utilizing Integrated Online Modules, Ronald S. Harichandran, Maria-Isabel Carnasciali, Nadiye O. Erdil, Cheryl Q. Li, Jean Nocito-Gobel, Samuel Bogan Daniels

Mechanical and Industrial Engineering Faculty Publications

An approach to develop entrepreneurial thinking skills in engineering students by integrating online modules into existing courses is described. Eighteen online modules covering a variety of topics will be developed. Developers for the modules are selected by reviewing proposals submitted in response to a broadly distributed request for proposals. Developers undergo extensive training before embarking upon module development. Students will complete each standalone module outside of class hours. Instructors who deploy a module in their course will develop contextual course assignments that reinforce concepts covered in the modules. These instructors also undergo training and are assisted by an external consultant. …

Cal Poly Dining: The Avenue Redesign, Eric Calbonero, Derek Nollsch, Casey Reilly

Industrial and Manufacturing Engineering

Executive Summary

Campus Dining is planning to close VG’s Cafe during the 2015-2016 school year; as a result, the remaining restaurants on campus need to accommodate the additional student demand. The student team consisting of Eric Calbonero, Derek Nollsch, and Casey Reilly met with Campus Dining’s Director of Operations, Greg Yeo, about this issue—he directed the team toward a redesign of The Avenue Food Court. To redesign The Avenue, the project team focused on several key deliverables as follows:

• Study current customer trends in The Avenue

• Develop a proposed facilities layout and design

• Perform a capacity analysis of The Avenue …

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San Luis Obispo Children's Museum: The Circuit Lab, Megan Garcia, Victoria Higgins, Michael Xie

Industrial and Manufacturing Engineering

Executive Summary

Over a nine month period, the senior project team worked closely with the San Luis Obispo Children’s Museum to develop a new interactive exhibit for the museum’s Science, Technology, Engineering, and Mathematics (STEM) floor. The initial budget given for this project was $3,000. The museum’s requirements for a new exhibit were that it must be safe for young children to use, require minimal supervision, is interactive, has learning objectives, and is economically feasible and sustainable. The team chose to build an exhibit that would teach young children about simple circuitry and electronics.

First, extensive research of circuits, children’s …

Warpage And Shape Distortion In Laser Metal Sintering, Xuan Wang

Industrial and Manufacturing Engineering

Selective Laser Sintering (SLS) is the primary method to fabricate metal and ceramic components in additive manufacturing. Due to the anisotropy of powder material, the sintering rate difference will inevitably causes shape change, distortion , and other defects of sintered parts. In this paper, a continuum model was developed to simulate the SLS process. The developed model has been successful to predict sintering kinetics. The impact of processing parameters, such as laser power, scanning speed, hatching distance, and particle size has been studied . The proposed method provides an innovative tool to optimize SLS process parameters.