Industrial Engineering Commons^™

Evaluation Of Fitts’ Throughput As A Possible Performance Measure For Manual Assembly Tasks, Pradyumna Bettagere Jagadish

Graduate Theses, Dissertations, and Problem Reports (ETD)

Assembly lines are the backbone of the manufacturing sector. Workers at the assembly lines are expected to perform fast pace hand-arm exertions with precision and accuracy. To protect the workers from injuries, OSHA mandates the use of personal protective equipment (PPE) including gloves. Certain assembly operations require the use of special gloves. Some of these gloves can inhibit hand performance, further increasing the task difficulty. The Index of Difficulty (ID) is a metric measured in ‘bits’ quantifies task difficulty through the quotient of target width and target motion, i.e., distance travelled. The time required to complete the target motion is …

Mazak Laser Optimization, Maylon Ellington, Terrilian E. Agbor Oji, William N. Palm

Senior Design Project For Engineers

Starflex Fabrication is a manufacturing company that thrives to provide custom, precision fabricated parts, and assemblies to their customers.The Mazak laser is Starflex Fabrication’s primary cutting machine and is critical to the overall process for each order. Team Flex will look to optimize the laser’s process and improve overall shop throughput.

The Business Case For Industrial Safety: Revealing The Comprehensive Value Of Ergonomic Investments For Manufacturing Enterprises In Industry 4.0, Shane Stan

Honors Program: Senior Projects (Public)

How can today’s manufacturing enterprises construct, implement, and optimize modern safety initiatives in a manner that will present maximum return on investment and facilitate enterprise growth? Furthermore, how can these manufacturers assure individual ergonomic investments become part of a larger strategy to facilitate organizational change in safety? This work addresses these questions by placing industrial ergonomics in a business improvement context which comprehensively presents the financial returns and growth opportunities poised by modern safety initiatives. Additionally, to further strengthen the business case for industrial safety, an ergonomic action planning framework is established to guide the creation of holistic safety programs …

A Design For Affordances Framework For Product Packaging: Food Packaging Case Study, Ahmad Abdelhafiz Mumani, Richard T. Stone, Esraa Abdelall

Journal of Applied Packaging Research

Since affordances provided by packaging features play a major role in facilitating user packaging interaction, it is important to integrate the concept of affordances into the packaging design process and to understand the interrelationships between packaging features and affordances. A framework is proposed for linking user requirements to packaging design features utilizing the concept of affordances. The framework is accomplished in two main steps; first, determine the affordances required to facilitate performing packaging-related tasks, and second, link these affordances to packaging features. Previous packaging usability studies were reviewed to elicit requirements in terms of affordance properties such as intuitiveness, responsiveness, …

Can Fitts' Throughput Be A Predictor Of Muscle Fatigue – A Study Based On Metacarpal Gloves?, Sachin Sah

Graduate Theses, Dissertations, and Problem Reports (ETD)

In this study, Fitts’ throughput was used to estimate throughput for metacarpal gloves. Fitts’ throughput combines speed and accuracy during target transfer/movement tasks into a single performance index. It was hypothesized that the throughput will be affected by the glove condition and it will exhibit a relationship with the physiological response of hand muscles and perceived exertions. Fifteen healthy participants (10 males, 5 females) were recruited for data collection. Each participant performed a series of target transfer tasks using four glove conditions: (1) a pigskin leather (glove 1); (2) a synthetic fiber glove (glove 2); (3) a goat-grain leather glove …

Smart Disease Prevention App: Informing The Public In Their Own Geographic Location, Apoorva Sulakhe, Shafali Rana, Zoe Disori, William Nogay, Kyle Plummer, Meredith Shannon, Morgan Young, Alyssa Zielinski, Vincent G. Duffy

Purdue Journal of Service-Learning and International Engagement

Apoorva Sulakhe and Shefali Rana are graduate students in the School of Industrial Engineering at Purdue. They have both been teaching assistants under their coauthor, Dr. Vincent Duffy, while supervising multiple projects. Coauthors Zoe Disori, William Nogay, Kyle Plummer, Meredith Shannon, Morgan Young, and Alyssa Zielinski are listed in alphabetical order. They were all seniors in School of Industrial Engineering at the time of this project in 2017. The purpose of their study, described in this article, was to develop an application to provide users with accurate information about diseases spreading in their geographic locations.

Developing An Ergonomic Model And Automation Justification For Industrial Spraying Operations: A Case Study, Anthony Woods

Industrial Engineering Undergraduate Honors Theses

Industrial spraying tasks prove to be some of the most dull, dirty, and dangerous jobs in the modern day. Although it is a ripe area for automation, justification methods do not typically account for the potential improvements in the ergonomics of a task from automating it. In addition, there is a gap in the ergonomics literature in formal methodologies to comprehensively evaluate an industrial spraying task ergonomically, including all relevant musculoskeletal elements. This research focuses on first developing a formal, comprehensive methodology for ergonomically evaluating industrial spraying tasks and attaining a final classification of the ergonomic ranking of the task. …

Ranking Of Human Senses In Relation To Different In-Flight Activities Contributing To The Comfort Experience Of Airplane Passengers, Joyce Bouwens, Suzanne Hiemstra-Van Mastrigt, Peter Vink

International Journal of Aviation, Aeronautics, and Aerospace

Bubb, Bengler, Grünen, and Vollrath (2015) identified six environmental comfort factors and ordered them from most important to least important (smell, light, vibrations, sound, climate and anthropometry). This paper attempts to verify whether this suggested order of comfort-related factors also applies to the expectations of aircraft passengers. For this purpose, two studies were carried out. First, a survey was conducted among 183 aircraft passengers between 19 and 64 years old. In this survey, respondents were asked to rank six comfort factors by selecting the most important factor from 15 pairs of factors (e.g. light versus smell). The respondents indicated anthropometry …

Repeatability Case Study Of The 3d Printer In The School Of Engineering And Applied Science Lab, Naif Faleh S. Albaiji

Masters Theses & Specialist Projects

3DP (three-dimensional printing) technologies have become more than just a tool to help companies with prototyping and designing in the pre-production stage. Some firms have already implemented 3DP technology to produce parts and end-use products. However, there are several challenges and barriers that this technology must overcome to replace traditional manufacturing methods. One of the most significant obstacles associated with 3D printing is its low level of accuracy in variable repeatability when it comes to making separate batches of the same product. There are several arguable reasons behind this variation. Some of the factors that can influence repeatability are the …

Ambulatory Clinic Exam Room Design With Respect To Computing Devices: A Laboratory Simulation Study, Dustin T. Weiler, Tyler Satterly, Shakaib U. Rehman, Maury A. Nussbaum, Neale R. Chumbler, Gary M. Fischer, Jason J. Saleem

Faculty and Staff Scholarship

Background—Challenges persist regarding how to integrate computing effectively into the exam room, while maintaining patient-centered care. Purpose—Our objective was to evaluate a new exam room design with respect to the computing layout, which included a wall-mounted monitor for ease of (re)-positioning. Methods—In a lab-based experiment, 28 providers used prototypes of the new and older “legacy” outpatient exam room layouts in a within-subject comparison using simulated patient encounters. We measured efficiency, errors, workload, patient-centeredness (proportion of time the provider was focused on the patient), amount of screen sharing with the patient, workflow integration, and provider situation awareness. Results—There were no statistically …

Liquid Force Kite Control System Design, Brendan Kerr, Brodie Sutherland, Alden Simmer

Industrial and Manufacturing Engineering

Kiteboarding is an ocean sport wherein the participant, also known as a kiter, uses a large inflatable bow shaped kite to plane across the ocean on a surfboard or wakeboard. The rider is connected to his or her kite via a control bar system. This control system allows the kiter to steer the kite and add or remove power from the kite, in order to change direction and increase or decrease speed. This senior project focused on creating a new control bar system to replace a control bar system manufactured by a kiteboarding company, Liquid Force. The current Liquid Force …

Leveraging Smart Infusion Pump Data For Workflow, Patient Care And Usability Improvement In Human Factors, Yan Ni Ding, Denny Yu, Poching Delaurentis, Kang-Yu Hsu, Joon Hong Kim

The Summer Undergraduate Research Fellowship (SURF) Symposium

Infusion pumps are medical devices that deliver fluids like medication, and nutrients in a precise, timely, and controlled manner that is critical to patient care. It is widely used in clinical settings especially in hospitals, nursing homes and sometimes at home. Smart infusion pumps technology are supposed to be reduce nurses’ workload, but due to the recurring number of alarms which disrupt the workflow of the infusion process, most nurses prefer to use the traditional infusion pumps or work-around the safety features of the smart pumps. Thus, the aim of this research is to leverage Smart Infusion Pump data to …

Impact Of Microscope, Loupes, And Video Displays On Microsurgeons’ Risk For Musculoskeletal Injuries, Yiyu Shi, Denny Yu

The Summer Undergraduate Research Fellowship (SURF) Symposium

Microsurgery is commonly performed with operating microscopes or loupes to repair traumatic injuries, damage from cancer surgery, etc.; however, the prolonged, awkward, and constrained postures from using these equipment puts microsurgeons at risk for musculoskeletal pain and injuries. An alternative heads-up displays may improve surgeons’ ergonomics by allowing microsurgeons to perform the procedure in a more comfortable and ergonomic position. The study compares the effect of microscope, loupes and video displays on postures during microsurgical targeting task. This study incorporated three steps to contrast displays. Firstly, 12 participants wearing six reflective markers completed a surgery simulation using all three displays, …

Solar Turbines Compressor Blade Installation Tools, Ryan Bruce, Carolyn Honeycutt, Stephen Oltrogge, Emmett Ross

Mechanical Engineering

The following report documents a California Polytechnic State University, Mechanical Engineering Senior Project sponsored by the gas turbine manufacturer, Solar Turbines. The senior project team consisted of four senior mechanical engineering students at Cal Poly, all with general concentrations; Ryan Bruce, Carolyn Honeycutt, Steve Oltrogge, and Emmett Ross. Kenneth Thomas sponsored the group and serves as the point of contact between the senior project team and Solar Turbines. He is a member of the Solar Turbines Mechanical Design Engineering Team and a Cal Poly graduate. Christoph Maurer served as the project team’s on-campus advisor.

A gas turbine uses internal combustion …

Designing A Mobile Space Habitat Analog, Victor Kitmanyen, Matthew Burkhard, Timothy Disher

Human Factors and Applied Psychology Student Conference

No abstract provided.

Ergonomic Analysis Of Mobile Cart–Assisted Stocking Activities Using Electromyography, Sohyung Cho

SIUE Faculty Research, Scholarship, and Creative Activity

Workers in grocery stores are exposed to numerous musculoskeletal risks that can be reduced using assistive devices while performing stocking tasks. A regional grocery store has recently deployed a mobile cart without comprehension of its ergonomic impact on workers, which this article investigates using normalized electromyography data (%MVC). This article studies not only ergonomic impact based on %MVC values but also work performance represented by a muscle force metric (MFM). The results from this study showed highest muscle groups in %MVC and MFM were the erector spinae and triceps. Interestingly, muscle activations on erector spinae were reduced when mobile cart …

Ergonomics Analysis Of Touchscreen Utilization As A Function Of Preferred Hand And Gender, Jordan E. Odell

Master's Theses

The growth of touchscreen technology has changed the way users interface with a wide range of computing and communication products and systems. Examples range from personal tablets and laptops to industrial applications such as process control, point-of-sales, and ticketing kiosk systems. An important area of application is the automobile industry which is designing cars with touchscreen control panels to replace the previously designed mechanical knobs and buttons. However, interacting with touchscreens does not provide the same tactile feedback as physical mechanisms, therefore they require more precise movement and visual attention, which distracts the user from the primary task.

The purpose …

Identifying Mode Confusion In Recorded Aircraft Data, James Douglas Thomas, Yul Kwon, Steven J. Landry

The Summer Undergraduate Research Fellowship (SURF) Symposium

In recent decades, commercial aviation accidents have occurred due to human-machine interaction (HMI) problems known as “mode confusion.” This is caused, in some cases, by a lack of understanding of onboard systems by pilots. Large amounts of Flight Operational Quality Assurance (FOQA) data are available, analysis of which could assist in identification of safety risks in daily operations. Through analysis of pilot reactions and recorded aircraft data, methods to detect mode confusion are developed to improve aviation safety. This study was conducted by inducing mode confusion into a flight simulation scenario and analyzing aircraft data to detect emerging patterns. Three …

Design, Programming, And User-Experience, Kaila G. Manca

Honors Scholar Theses

This thesis is a culmination of my individualized major in Human-Computer Interaction. As such, it showcases my knowledge of design, computer engineering, user-experience research, and puts into practice my background in psychology, com- munications, and neuroscience.

I provided full-service design and development for a web application to be used by the Digital Media and Design Department and their students.This process involved several iterations of user-experience research, testing, concepting, branding and strategy, ideation, and design. It lead to two products.

The first product is full-scale development and optimization of the web appli- cation.The web application adheres to best practices. It was …

Process Improvements Of Cilantro Harvesting With Ergonomic Considerations, Eric Penningroth, Branden Shimamoto

Industrial and Manufacturing Engineering

The problems presented by Talley Farms to the team were a lower than desired cilantro harvesting capacity and work health pertaining to lower back problems. The project objectives were to address and improve upon both of these objectives. To increase harvesting capacity, a simulation model was created using standard times from time studies. The simulation model helped to compare the different harvesting methods as well as the effect of the utilization of the on-site manager. The throughputs between each of the models were analyzed. To address ergonomic concerns, a work sampling study was conducted and it was determined that kneeling …

2d Wireform Process Improvement, Katy Conlin, Carlo Ebora, Jordan Gamble

Mechanical Engineering

The body of this work has been created for Edwards Lifesciences in conjunction with senior project requirements. As such, the information produced and contained within is under a non‐disclosure agreement. As per request by sponsor, the body of the work will not be submitted to any outside parties, and the title page will serve as proof of completion.

Ergonomics Study Led Lighting Assembly, Marylin Glass-Angeles, Nathan Christensen, Josef Imesh, Lorena Peña, Natalia Matos

Research and Creative Activities Poster Day

The current assembly process of the LED Lighting product line at Landscape Forms (LF) combines high force exertion, motion repetition and an uncomfortable posture. Therefore, Industrial Engineers overseeing the manufacturing of these products raised a concern for their workers health and were interested in identifying injury risks related to the current methodology as well as opportunities for the reduction of such risks.

Lunalight - Bringing Light To The Expanding World, Gabriela M. Igel, Daniel J. Patrick, Kimberley M. Smith

Materials Engineering

The LunaLight, a solar rechargeable light and cell phone charger, addresses the lack of access to electricity faced by 1.4 billion of the world’s population (International Finance Corporation). The LunaTech team has developed a product that is bright, simple, compact, versatile and competitive with existing products. Through a partnership with the non-profit organization One Million Lights, LunaTech has improved a previous team’s design to address user feedback, concerns of durability, and manufacturability.

The LunaLight design includes a 5 component plastic housing held together by 4 screws, a surface mounted PCB, a lithium-ion (Li-Ion) battery, one high-brightness LED, a solar panel, …

Improving Health Care Quality And Safety: The Development And Assessment Of Laparoscopic Surgery Instrumentation, Practices And Procedures, Bernadette Mccrory

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Adverse events due to medical errors are a leading cause of death in the United States exceeding the mortality rates of motor vehicle accidents, breast cancer and AIDS. Improvements can and should be made to reduce the rates of preventable surgical errors since they account for nearly half of all adverse events within hospitals. Although minimally invasive surgery has proven patient benefits such as reduced postoperative pain and hospital stay, its operative environment imposes substantial physical and cognitive strain on the surgeon increasing the risk of error. In order to mitigate errors and protect patients, a multidisciplinary approach was taken …

Safety, Ergonomics And Human Factors Engineering On Biomedical Devices Design, Alejandra Sandoval Vazquez^, Noe Vargas Hernandez*

COURI Symposium Abstracts, Spring 2012

No abstract provided.

Ethnic Difference In Healthcare Delivery, Benny Mathew Varghese

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Quality in healthcare is a very important aspect; this is obtained when there is proper care provided to the patients without any discrimination. The healthcare system in the US can be improved in the fields of patient’s care, the amount of money spent and proper advice, if proper responsibilities are taken. Quality has been improving over the years, but the median by which there is an increase is too small. The other main factor is access to the healthcare system, which has over the year, has not progressed. Studies in healthcare quality should be conducted on a regular base, so …

Human Factor And Ergonomic Considerations And Improvements For A Table-Free Card Game Product, Enrique Daniel Aguirre

Industrial and Manufacturing Engineering

The purpose of this project is to design a table-free Yu-Gi-Oh! Card Game product that will make the transition of said game from table to user more fluid and intuitive, improving on past designs in the process. Despite there currently being many similar products in the market, there has not yet been one that adequately fulfills game requirements and comfortably adapts to the range of players associated with the game. Taking ergonomic and human factor considerations into account during the development of the design, a prototype was created as part of this project that was subsequently tested against a past …

Process Improvement Of Kaiser Permanente Medical Group, Connie Chou, Brett Witherall

Industrial and Manufacturing Engineering

This report seeks to improve the operations of the Kaiser Permanente’s Central Refill Pharmacy. In particular, the need for better workstations became evident when witnessing the cluttered appearance of the packing workbenches in the facility. Furthermore, one of Kaiser’s largest problem areas is the physical strain caused by the repetitive motion required of the packing job function. A redesign of the packing workstations has been developed on Microsoft Visio in order to reduce clutter, be more space efficient, and decrease eye and arm movement associated with employee strain. The most significant additions are an automated slide that transfers packages from …

Hardy Diagnostics Facility Redesign, Jamie W. Lam

Industrial and Manufacturing Engineering

This senior project is a facilities design for the plate production room at Hardy Diagnostics. This project was completed using a systematic layout planning approach. The main reason for this redesign was to consolidate all plate line production into one room. This would ensure better visability for the managers. After the project was defined, the different departments were established and the relationships between those departments were found. The space requirements needed for those departments were then measured out to also include the aisle widths and any machinery or carts needed to complete each function. Having determined all requirements for this …

Ergonomic Methods To Improve Safety In The Construction Sector And Reduce Costs, Mona Barjasteh

Industrial and Manufacturing Engineering

Many small construction companies have difficulty providing a safe working environment for their employees because of their lack of resources. There is a need to provide a manual for small construction companies employing 10 or fewer workers with the best ergonomic solutions of the top most common injuries. Accidents in the construction field are very high with nearly 175,00o nonfatal injuries and 1,121 deaths in 2002. The nonfatal cases occur 7.1 times per 100 full time workers, while serious injuries occur 2.8 times per 100 full time workers. This information reveled the importance of focusing on minor injuries in order …