Operations Research, Systems Engineering and Industrial Engineering Commons^™

Route Planning For Long-Term Robotics Missions, Christopher Alexander Arend Tatsch

Graduate Theses, Dissertations, and Problem Reports (ETD)

Many future robotic applications such as the operation in large uncertain environment depend on a more autonomous robot. The robotics long term autonomy presents challenges on how to plan and schedule goal locations across multiple days of mission duration. This is an NP-hard problem that is infeasible to solve for an optimal solution due to the large number of vertices to visit. In some cases the robot hardware constraints also adds the requirement to return to a charging station multiple times in a long term mission. The uncertainties in the robot model and environment require the robot planner to account …

Capital Equipment Upgrade Strategy In The Context Of Servitization, Muztoba Ahmad Khan

Graduate Theses, Dissertations, and Problem Reports (ETD)

Building on manufacturing servitization and Product-Service Systems (PSS) business models, the midlife equipment upgrade services introduce promising alternative to traditional equipment replacement, which is often capital intensive and time consuming. Midlife upgrade describes the process of improving the performance of and adding new functional capabilities into equipment during their active usage period by embedding technological innovation while satisfying evolving customers’ preferences over time. This strategy, however, has thus far been discussed primarily from a conceptual perspective in literature, and the state of the art lacks empirical evidence regarding the potential and outcome of successful midlife upgrades. Additionally, explorative studies report …

Energy Forensics Analysis, Rupa Das

Graduate Theses, Dissertations, and Problem Reports (ETD)

The energy consumed by a building can reveal information about the occupants and their activities inside the building. This could be utilized by industries and law enforcement agencies for commercial or legal purposes. Utility data from Smart Meter (SM) readings can reveal detailed information that could be mapped to foretell resident occupancy and type of appliance usage over desired time intervals. However, obtaining SM data in the United States is laborious and subjected to legal and procedural constraints. This research develops a user-driven simulation tool with realistic data options and assumptions of potential human behavior to determine energy usage patterns …

Evaluation Of Fitts’ Throughput As A Possible Performance Measure For Manual Assembly Tasks, Pradyumna Bettagere Jagadish

Graduate Theses, Dissertations, and Problem Reports (ETD)

Assembly lines are the backbone of the manufacturing sector. Workers at the assembly lines are expected to perform fast pace hand-arm exertions with precision and accuracy. To protect the workers from injuries, OSHA mandates the use of personal protective equipment (PPE) including gloves. Certain assembly operations require the use of special gloves. Some of these gloves can inhibit hand performance, further increasing the task difficulty. The Index of Difficulty (ID) is a metric measured in ‘bits’ quantifies task difficulty through the quotient of target width and target motion, i.e., distance travelled. The time required to complete the target motion is …

A Study Of Impact Protection Of Metacarpal Gloves, Faisal Mohammed Alessa

Graduate Theses, Dissertations, and Problem Reports (ETD)

Work-related wrist, hand, and finger injuries are highly prevalent in manufacturing and extractive industries. An analysis of mining-related hand injury data from over the past two decades (Alessa et al., 2020) showed that hand injuries caused by insufficient protection against impact loads (e.g. struck by accidents) were categorized with high severity. Existing literature lacks clear classification and quantification methods for the protection provided by impact-resistant gloves (i.e. metacarpal gloves). A new method to establish a quantitative measure of performance for commonly used metacarpal gloves was developed and evaluated.

In the first specific aim, an experimental study using cadaveric hand specimens …

Evaluation Of Object Attributes To Study Speed-Accuracy Trade-Off Of Gloves Using Iso 9241-411 Standard, Isha Gaut

Graduate Theses, Dissertations, and Problem Reports (ETD)

Selection of appropriate gloves plays an important role in the overall comfort and productivity of workers. Currently, there are no standards and/or guidelines available to systematically evaluate the glove performance based on speed-accuracy trade-off. The ISO 9241-411 standard which is based on Fitts’ Law has been extensively used in the literature to measure speed-accuracy trade-off in terms of throughput in the virtual environments. This study was aimed at developing guidelines for implementing ISO 9241-411 standard in the physical environment so that it can be used to estimate (and compare) throughputs of safety gloves. Specifically, the various physical attributes of objects …

Comparison Of Condensation Nuclei Counter And Controlled Negative Pressure Methods Under Different Environmental Conditions Tested With A Mannequin And Human Subjects, Olanrewaju John Fadairo

Graduate Theses, Dissertations, and Problem Reports (ETD)

Continuing concern about exposure to respiratory hazards at various workplaces and prevalent pandemics such as H1N1/09 influenza and COVID-19, have necessitated a need for more research regarding respirators. Quantitative fit testing (QNFT) is a critical component of an OSHA compliant respiratory protection program. QNFTs are often performed in environments where temperature and relative humidity (RH) vary. However, no study has investigated the possible effects of these parameters on penetration and QNFT results.

This comparative study utilized condensation nuclei counter (CNC) and controlled negative pressure (CNP) methods to quantitatively determine simulated mannequin fit factors (SMFFs) and human fit factor (HFFs) using …

Performance Study Of Five Different Cabin Air Filters In The Laboratory And On-Road Drive, Fahad Alqahtani

Graduate Theses, Dissertations, and Problem Reports (ETD)

One of the aims of installing ventilation filters in a car is to prevent vehicle occupants from inhaling potentially harmful aerosols emanating from the environment. Vehicle cabin filters are essential in ensuring that a vehicle's air conditioning system provides clean air to its occupants. The purpose of the cabin filter is to improve air quality inside the car to provide better comfort and better protect occupants from experiencing unwanted respiratory problems. Using cabin filters in air conditioning systems is a common practice in modern vehicle manufacturing. Scientists and engineers are continually seeking new ways of improving the efficiency and effectiveness …

Biologically Inspired Design Of Context-Aware Smart Products, Ang Liu, Ivan Teo, Diandi Chen, Stephen Lu, Thorsten Wuest, Zhinan Zhang, Fei Tao

Faculty & Staff Scholarship

The rapid development of information and communication technologies (ICTs) and cyber–physical sys-tems (CPSs) has paved the way for the increasing popularity of smart products. Context-awareness isan important facet of product smartness. Unlike artifacts, various bio-systems are naturally characterizedby their extraordinary context-awareness. Biologically inspired design (BID) is one of the most commonlyemployed design strategies. However, few studies have examined the BID of context-aware smart prod-ucts to date. This paper presents a structured design framework to support the BID of context-awaresmart products. The meaning of context-awareness is defined from the perspective of product design.The framework is developed based on the theoretical foundations …

Can Fitts' Throughput Be A Predictor Of Muscle Fatigue – A Study Based On Metacarpal Gloves?, Sachin Sah

Graduate Theses, Dissertations, and Problem Reports (ETD)

In this study, Fitts’ throughput was used to estimate throughput for metacarpal gloves. Fitts’ throughput combines speed and accuracy during target transfer/movement tasks into a single performance index. It was hypothesized that the throughput will be affected by the glove condition and it will exhibit a relationship with the physiological response of hand muscles and perceived exertions. Fifteen healthy participants (10 males, 5 females) were recruited for data collection. Each participant performed a series of target transfer tasks using four glove conditions: (1) a pigskin leather (glove 1); (2) a synthetic fiber glove (glove 2); (3) a goat-grain leather glove …

Performance Study Of An Unconventional Breathresponse Papr Against A N95 Ffr And Conventional Paprs, Huihui Yang

Graduate Theses, Dissertations, and Problem Reports (ETD)

Healthcare workers (HCWs) are the first responders when infectious pathogens occur. Powered air-purifying respirators (PAPRs) are one of the most widely used personal protective equipment for healthcare workers. Currently, few studies have been performed with HCWs in the actual healthcare work environments to assess discomforts, acceptance and protective efficiency towards wearing and use of PAPRs. The main purpose of this dissertation was to introduce and assess a brand new unconventional PAPR (Koken breath-response PAPR). The protection performance and user preferance of this unconventional PAPR were studided and compared to that of a N95 FFR and traditional PAPRs.

Firstly, a laboratory …

Development Of A Task Analysis Tool To Estimate Shoulder Strain During A Lifting Task, Christopher Wayne Moore

Graduate Theses, Dissertations, and Problem Reports (ETD)

Musculoskeletal disorders of the shoulder have a huge impact on the workplace and employees. Due to the complexity and high mobility of the shoulder, developing a task analysis tool with a focus on the shoulder is difficult, and while there are some ergonomic analysis tools that do consider the shoulder to varying degrees in the analysis, none focus purely on the shoulder. Therefore, this research was undertaken in an attempt to develop a shoulder-based task analysis tool for the shoulder. However, since the scope of work involving the shoulder is so vast, the tool in this research focuses on unobstructed, …

Towards A Framework For Smart Manufacturing Adoption In Small And Medium-Sized Enterprises, Sameer Mittal

Graduate Theses, Dissertations, and Problem Reports (ETD)

Smart Manufacturing (SM) paradigm adoption can scale production with demand without compromising on the time for order fulfillment. A smart manufacturing system (SMS) is vertically and horizontally connected, and thus it can minimize the chances of miscommunication. Employees in an SME are aware of the operational requirements and their responsibilities. The machine schedules are prepared based on the tasks a machine must perform. Predictive maintenance reduces the downtime of machines. Design software optimizes the product design. Production feasibility is checked with the help of simulation. The concepts of product life cycle management are considered for waste reduction. Employee safety, and …

Pharmaceutical Scheduling Using Simulated Annealing And Steepest Descent Method, Bryant Jamison Spencer

Graduate Theses, Dissertations, and Problem Reports (ETD)

In the pharmaceutical manufacturing world, a deadline could be the difference between losing a multimillion-dollar contract or extending it. This, among many other reasons, is why good scheduling methods are vital. This problem report addresses Flexible Flowshop (FF) scheduling using Simulated Annealing (SA) in conjunction with the Steepest Descent heuristic (SD).

FF is a generalized version of the flowshop problem, where each product goes through S number of stages, where each stage has M number of machines. As opposed to a normal flowshop problem, all ‘jobs’ do not have to flow in the same sequence from stage to stage. The …

Energy Efficiency Evaluation Of Blower Heater Non-Purge Compressed Air Dryers, Alexandra M. Botts

Graduate Theses, Dissertations, and Problem Reports (ETD)

There are several compressed air dryers available for industrial use including, refrigerant, desiccant, and membrane. This research focuses on twin tower regenerative closed loop desiccant dryers, specifically: blower heater non-purge (BHNP) with and without cooling water pumps, Compressed-air Heater Purge (CHP), Blower Heater Purge (BHP), and Pressure Swing Heaterless (PSH). These styles of dryers are used mainly in industries that require extremely dry air such as, food manufacturing, medical air, or sensitive technology manufacturers. The research was conducted by collecting and analyzing real time current draw data on air compressors and associated dryers at eight different facilities (13 compressor systems) …

Chemometric Calibration Of Surface Enchanced Raman Spectra For Quantitative Analysis, Xiaofei Shi

Graduate Theses, Dissertations, and Problem Reports (ETD)

Raman spectroscopy, recognized as a powerful analytical technique, has been widely employed in many fields especially in the detection of hazard material containing in food or water. However, multiplexed analyte quantification based on Raman spectra remains a challenge due to the difficulties in accurate and precise modeling of the relationship between multiple analyte concentrations and dense spectral data with noise.

In this work, a statistical procedure was developed to efficiently generate high-quality calibration models quantifying the analyte concentrations versus spectra relationship. The resulting calibration models are able to provide estimated concentration ranges (which reflect both point and uncertainty estimates) for …

Analysis Of User Preference With N95 And Powered Air-Purifying Respirators In A Healthcare Work Environment, Brittany Renee Carver

Graduate Theses, Dissertations, and Problem Reports (ETD)

For those working in the healthcare field, personal protective equipment is vital. Healthcare workers are often first responders when it comes to dealing with patients who are infected or when a disease outbreak occurs. The Occupational Safety and Health Administration (OSHA) requires all healthcare operations to provide employee protection against blood borne pathogens. With the increase of life-threatening disease outbreaks, such as SARS in 2003 and Ebola in 2014, it is of the upmost importance to make sure respirators are best suited for users and acceptable for long term use. It has been shown through previous studies that due to …

Analysis Of The Integration Of Dfm Techniques And Effective Machining Parameter Selection In Metal Parts Manufacturing, Omar Ahmed Al-Shebeeb

Graduate Theses, Dissertations, and Problem Reports (ETD)

This dissertation investigates the minimization of part design with self-locating features. The research focuses primarily on self-fastening characteristics, standardization of parts, and minimal use of fasteners. Further, the present research studies the design for base parts in the construction of a moving joint system, in order to locate potential part and system design improvements. This process may then be extended to industrial applications in the manufacturing industry. Relatively little work to date has examined the significance of Design for Manufacturing Techniques (DFMT), with their inherent machine element systems and machining parameters to investigate which DFMT has the most influence on …

Effect Of Metacarpal Gloves On Pinch And Grip Strength, Aaron Anthony Fonner

Graduate Theses, Dissertations, and Problem Reports (ETD)

Hand Injuries are common in industrial settings. In 2014 alone, there were 137,440 total cases of hand injuries in the United States that required days away from work. Hand injuries can be classified into six general categories: lacerations, fractures and dislocations, soft tissue injuries and amputations, infections, burns and high pressure injuries. Some of these injuries can be prevented with proper personal protective equipment. In recent times, metacarpal gloves are widely used to protect the workers against hand/metacarpal injuries in various industries including mining. The benefits of wearing metacarpal gloves for protection are unquestionable, but little is known about how …

Overview Of Smart Manufacturing In West Virginia, Thorsten Wuest, Patrick Schmid, Brian Lego, Eric Bowen

Bureau of Business & Economic Research

The manufacturing sector is currently reinventing itself by embracing the opportunities offered by the industrial internet, automation, and machine learning, just to name a few. This development is commonly referred to as the Fourth Industrial Revolution or Smart Manufacturing. While Smart Manufacturing can be observed around the globe, there are distinct differences in how it is adopted and embraced between countries, industries, and companies of different sizes. Small- and medium-sized manufacturers are generally understood as the backbone of the manufacturing sector. However, these manufacturers face specific challenges when it comes to the transition toward Smart Manufacturing. This report presents the …

Predictive Models For Charitable Giving Using Machine Learning Techniques, Leily Farrokhvar, Azadeh Ansari, Behrooz Kamali

Faculty & Staff Scholarship

Private giving represents more than three fourths of all U.S. charitable donations, about 2% of total Gross Domestic Product (GDP). Private giving is a significant factor in funding the nonprofit sector of the U.S. economy, which accounts for more than 10% of total GDP. Despite the abundance of data available through tax forms and other sources, it is unclear which factors influence private donation, and a reliable predictive mechanism remains elu- sive. This study aims to develop predictive models to accurately estimate future charitable giving based on a set of potentially influential factors. We have selected several factors, including unemployment …

A Lab-Based Study Of N95 Ffrs Against Cigarette Smoke Under Varying Concentrations And Sealing Conditions, Jacob Davis

Graduate Theses, Dissertations, and Problem Reports (ETD)

Respirators are a common form of protection when working in environments where workers are exposed to harmful agents. One exposure that has not been rigorously tested is cigarette smoke. Air sampling was conducted to test the effectiveness of four different respirators N95 Respirators for various concentrations of cigarette smoke and seal conditions and for different respirators. The Moldex 2200, Moldex 2300 (exhalation valve), Gerson 1730, and 3M 8210V (Exhalation valve) were used for testing. The set concentrations were 100,000: 200,000: and 400,000 cm3 with an error allowance of 20% for each concentration. Different flow rates (15, 30, 50, and 85 …

A Tabu Search Heuristic For A Generalized Quadratic Assignment Problem, Alan Mckendall, Chihui Li

Faculty & Staff Scholarship

The generalized quadratic assignment problem (GQAP) is the task of assigning a set of facilities to a set of locations such that the sum of the assignment and transportation costs is minimized. The facilities may have different space requirements, and the locations may have varying space capacities. Also, multiple facilities may be assigned to each location such that space capacity is not exceeded. In this paper, an application of the GQAP is presented for assigning a set of machines to a set of locations on the plant floor. Construction algorithms and a simple tabu search heuristic are developed for the …

Changing States Of Multistage Process Chains, Thorsten Wuest, Christopher Irgens, Klaus-Dieter Thoben

Faculty & Staff Scholarship

Generally, a process describes a change of state of some kind (state transformation). This state change occurs from an initial state to a concluding state. Here, the authors take a step back and take a holistic look at generic processes and process sequences from a state perspective. The novel perspective this concept introduces is that the processes and their parameters are not the priority; they are rather included in the analysis by implication. A supervised machine learning based feature ranking method is used to identify and rank relevant state characteristics and thereby the processes’ inter- and intrarelationships. This is elaborated …

New Tabu Search Heuristics For The Dynamic Facility Layout Problem, Alan Mckendall, Wen-Hsing Liu

Faculty & Staff Scholarship

A manufacturing facility is a dynamic system that constantly evolves due to changes such as changes in product demands, product designs, or replacement of production equipment. As a result, the dynamic facility layout problem (DFLP) considers these changes and is defined as the problem of assigning departments to locations during a multi-period planning horizon such that the sum of the material handling and re-arrangement costs is minimised. In this paper, three tabu search (TS) heuristics are presented for this problem. The first heuristic is a simple TS heuristic. The second heuristic adds diversification and intensification strategies to the first, and …

Metaheuristics For The Integrated Machine Allocation And Layout Problem, Juan Jaramillo, Alan Mckendall

Faculty & Staff Scholarship

The Integrated Machine Allocation and Layout Problem (IMALP) is the problem of assigning a set of machines (including machine replicas) to locations while assigning product flows to machines such that Material Handling Cost is minimised. A new mathematical formulation, a Tabu Search (TS) heuristic, and a Memetic Algorithm (MA) are presented for the IMALP. The algorithms were evaluated using a set of test problems available in the literature. TS and the MA obtained equal or better solutions for the dataset than previous techniques presented in the literature. More specifically, TS obtained better solutions in 47% of the instances, and MA …

The Generalised Machine Layout Problem, Juan Jaramillo, Alan Mckendall

Faculty & Staff Scholarship

The Generalised MAchine Layout Problem (GMALP) is a generalisation of the integrated machine and layout problem, which is an extension of the machine layout problem. More specifically, the GMALP is the designing of a facility layout by defining the product mix, selecting the number of machines to be used, assigning these machines to the plant floor, and assigning products to machines such that total profit is maximised. Moreover, the GMALP integrates the quadratic assignment problem with a multicommodity flow problem. Therefore, the GMALP is a computationally intractable problem. Consequently, a mixed integer nonlinear programming model was developed and used to …

Heuristics For The Dynamic Facility Layout Problem With Unequal-Area Departments, Alan Mckendall, Artak Hakobyan

Faculty & Staff Scholarship

The dynamic facility layout problem (DFLP) is the problem of finding positions of departments on the plant floor for multiple periods (material flows between departments change during the planning horizon) such that departments do not overlap, and the sum of the material handling and rearrangement costs is minimized. In this paper, the departments may have unequal-areas and free orientations, and the layout for each period is generated on the continuous plant floor. Because of the complexity of the problem, only small-size problems can be solved in reasonable time using exact techniques. As a result, a boundary search (construction) technique, which …

Solution Techniques For A Crane Sequencing Problem, Jin Shang, Alan Mckendall

Faculty & Staff Scholarship

In the areas of power plant maintenance, shipyard and warehouse management, resources (items) assigned to locations need to be relocated. It is essential to develop efficient techniques for relocating items to new locations using a crane such that the sum of the cost of moving the items and the cost of loading/unloading the items is minimised. This problem is defined as the crane sequencing problem (CSP). Since the CSP determines the routes for a crane to relocate items, it is closely related to some variants of the travelling salesman problem. However, the CSP considers the capacities of locations and intermediate …

Scheduling Maintenance Activities During Planned Outages At Nuclear Power Plants, Alan Mckendall, James Noble, Cerry Klein

Faculty & Staff Scholarship

In order to maintain high production rates, electric power as well as manufacturing plants shut down so that maintenance activities can be performed on machines/equipment. These planned shut downs (outages) usually occur at least once a year and are more frequent for plants with older machines/equipment. The major costs associated with outages are cost of materials, labor cost, and loss of production cost. Due to high cost incurred from loss of production, the objective is to schedule maintenance activities such that outage duration is minimized. Since the resources required to perform maintenance activities are very limited, the problem of scheduling …