Operations Research, Systems Engineering and Industrial Engineering Commons^™

Application Of Big Data Analytics In Agriculture Supply Chain Management, Sankara Narayanan Mangalam Ananthapadmanabhan

Master's Theses

The increasing trend in frequency of natural disasters in tandem with globalization of business makes the agricultural supply chain significantly vulnerable to disruption. This thesis presents a pragmatic approach for creating a Business Continuity Model that can notify supply chain planners when there is an increase in risk of agriculture supply chain disruption due to natural disasters. The methodology presented in this thesis applied big data analytics and machine learning algorithms along with agriculture product related exponential decay function to create a regionalized composite risk score, that incorporated both direct and indirect risk associated with the Agriculture Fresh Supply Chain. …

Additive Manufacturing Powder Removal: Viper 2.0, Andrew D. Epperson, Sean Mccracken, Melissa O'Neil, Alex Ward

Mechanical Engineering

This report presents the final design review of this senior project team. The project is being sponsored by Lawrence Livermore National Laboratory, a federal design agency. Lawrence Livermore National Laboratory is interested in improving their metal additive manufacturing process. The goal of this senior project is to improve the efficiency and safety of a method currently being used to remove metal powders for additively manufactured components. A senior project team in 2017-2018 created the Vibration Induced Powder Evacuator and Reclaimer (VIPER), a device that uses a vibration motor to shake a printed part until it is clean from excess powder. …

Characterization Of Resistance Change In Stretchable Silver Ink Screen Printed On Tpu-Laminated Fabrics Under Cyclic Tensile Loading, Corey R. Sutton

Master's Theses

A stretchable silver ink was screen printed to TPU sheets, then tensile coupons of the TPU, both bare and laminated to cotton, Denim and spandex fabric, were subjected to 1000 cycles of 20% uniaxial strain. In-situ resistance measurements of printed traces were processed to generate datasets of maximum and minimum resistance per cycle. A mechanistic fit model was used to predict the resistance behavior of the ink across TPU/fabric levels. The results show that traces strained on TPU laminated to spandex (polyester) fibers had an average rate of increase in resistance significantly lower than that of traces strained on bare …

Amplifying The Collective Intelligence Of Teams With Swarm Ai, David Askay, Lynn E. Metcalf, Louis B. Rosenberg, Gregg Willcox, David Baltaxe

Industrial Technology and Packaging

Group decision-making is strengthened by the varied knowledge and perspectives that each member brings, yet teams often fail to capitalize on their diversity. This paper describes how Swarm AI, a novel collaborative intelligence technology modeled on the decision-making process of honey bee swarms, enables networked human groups to more effectively leverage their combined insights. Through an empirical study conducted on 60 small teams, each of 3 to 6 members, we demonstrate the capacity of Swarm AI to significantly amplify the collective intelligence of human groups. A well-known testing instrument—the Reading the Mind in the Eyes (RME) test —was used to …

Redesign Of Cubesat For Beam Charging, Kuba Preis

Industrial and Manufacturing Engineering

This paper is intended to be a study in the applications of the design freedom granted by additive manufacture in the design of a 1U CubeSat frame. The main loads experienced by a CubeSat are structural (during launch) and thermal (solar radiation). Beam charging is an emerging technology which involves charging a CubeSat using a laser beam. In this paper, a CubeSat frame was redesigned to account for the structural loads induced during launch and the thermal loads induced when beam charging. The thermal, weight, design, and structural requirements for a new CubeSat design were derived. The 1U CubeSat frame …

Human Powered Vehicle Trainer, Nicholas Hung Nguyen, Gregory Reece Bridges, Jacinta Garcia, Mitchell Sidney Smith

Mechanical Engineering

This Final Design Review (FDR) document describes the final design and completed prototype of a Mechanical Engineering senior project team at California Polytechnic State University, San Luis Obispo. The project goal is to create an adjustable human powered vehicle training bike for George Leone that allows a rider to gain confidence with the unique reclined bike geometry ahead of the World Human Powered Speed Challenge at Battle Mountain, Nevada. This document outlines the customer’s needs and technical research performed which together determine the project’s scope and engineering specifications. Next, we present the initial idea generation process and its results, along …

Development Of A Myoelectric Detection Circuit Platform For Computer Interface Applications, Nickolas Andrew Butler

Master's Theses

Personal computers and portable electronics continue to rapidly advance and integrate into our lives as tools that facilitate efficient communication and interaction with the outside world. Now with a multitude of different devices available, personal computers are accessible to a wider audience than ever before. To continue to expand and reach new users, novel user interface technologies have been developed, such as touch input and gyroscopic motion, in which enhanced control fidelity can be achieved. For users with limited-to-no use of their hands, or for those who seek additional means to intuitively use and command a computer, novel sensory systems …

Enhancing Group Social Perceptiveness Through A Swarm-Based Decision-Making Platform, David A. Askay, Lynn E. Metcalf, Louis Rosenberg, Gregg Willcox

Industrial Technology and Packaging

Swarm Intelligence is natural phenomenon that enables social animals to make group decisions in real-time systems. This process has been deeply studied in fish schools, bird flocks, and bee swarms, where collective intelligence has been observed to emerge. The present paper describes swarm.ai—a collaborative technology that enables swarms of humans to collectively converge upon a decision as a real-time system. Then we present the results of a study investigating if groups working as “human swarms” can amplify their social perceptiveness, a key predictor of collective intelligence. Results showed that groups reduced their social perceptiveness errors by more than half when …

Measuring Group Personality With Swarm Ai, Gregg Willcox, David Askay, Louis Rosenberg, Lynn Metcalf, Bryan Kwong, Richard Liu

Industrial Technology and Packaging

The aggregation of individual personality tests to predict team performance is widely accepted in management theory but has significant limitations: the isolated nature of individual personality surveys fails to capture much of the team dynamics that drive real-world team performance. Artificial Swarm Intelligence (ASI), a technology that enables networked teams to think together in real-time and answer questions as a unified system, promises a solution to these limitations by enabling teams to take personality tests together and converge upon answers that best represent the group’s disposition. In the present study, the group personality of 94 small teams was assessed by …

Fixing Vertebral Compression Fractures With Medtronic, Kelly Fitzgerald, Trevor Bingham, Alex Denbaugh, Jordan Tang, Jon Stearns

Industrial and Manufacturing Engineering

No abstract provided.

Connected Alerts Across Manufacturing Facilities, Jordan J. Moy

Industrial and Manufacturing Engineering

The lack of communication during a large project can result in costly delays when striving to achieve previously defined benchmarks. Often times, each part of a project will require verification from an employee of a specified area of expertise before being allowed to advance to the next stage. Finding these individuals can be extremely hard due to the large, spread out campus of manufacturing facilities as well as the numerous projects the company is concurrently working on. These floor support requests can sometimes take from an hour to even a whole work day, causing major delays in the production schedule. …

Process Improvement At "The Manse On Marsh", Kevin C. Manko

Industrial and Manufacturing Engineering

The Manse on Marsh is an independent and assisted living facility that prides itself on providing life-enriching care for the elderly. Considering that the staff is essential to supply this care and turnover rates are a constant factor, the company would like to reduce the time it takes to hire new employees by at least one week. To facilitate this goal, process flow maps are utilized to assess the current state of the hiring process and metrics are applied to support future state design decisions. After performing a value added analysis and identifying areas of waste, a total of 20 …

High Bay Capacity Utilization Tool, Dante C. Mazzanti, Skyler L. Schilke, Conner P. Lawston

Industrial and Manufacturing Engineering

Northrop Grumman’s Space Park facility has many inefficiencies in their high bay scheduling processes. Additionally, it is very hard for project managers to figure out the capabilities of each high bay in order to schedule their specific project. The purpose of this project is to develop a tool that can be used across the facility to easily create projects, assign projects, view room capabilities, and view a master schedule of the rooms. After researching commercially available tools, our approach to designing this system was to use tools that are already utilized at the facility (Microsoft Suite and Tableau) and engineer …

Design And Testing Of A Hands-Free Toilet Seat Opener/Closer, Jordan Benjamin Schaeffer

Industrial and Manufacturing Engineering

People tend to get frustrated when the toilet seat must be moved up or down before use. Men and women often leave the toilet seat in different positions when finished which can cause problems when men and women use the same bathroom. With gender neutral bathrooms gaining in popularity, this frustration will only increase. The objective of this project was to design and test a hands-free system to allow a user to quickly and easily open or close a toilet seat. For the product to be viable, it will have to be durable and easy to clean around, while also …

Reducing Overall Overtime Hours Accumulated By San Luis Sourdough, Marie Scholl, Emily Vallejos, Randall Yonce

Industrial and Manufacturing Engineering

The packaging department of San Luis Sourdough Company was redesigned to increase bread throughput and decrease overtime hours issued to employees. Time studies were performed to get an accurate representation of the average throughput of bread with the current packaging conveyor system. After collecting data and surveying the employees and management, we came up with three design solutions to improve their current packaging system. The first design recommendation has a low-investment and is quick to implement as it pertains to changing the worker’s schedule to alleviate the employees from working long hour shifts while increasing the bread throughput. The second …

Vial Of Life Redesign, Andrew Scott Heim, Marisonn Manalo

Industrial and Manufacturing Engineering

Cambria Anonymous Neighbors (CAN), a nonprofit organization assisting the residences of Cambria, hopes to standardize first responder procedures and make medical information easily accessible in case of a medical emergency. Currently the container costs $3.78. CAN would like to provide 2000 containers at a lower cost. After researching materials, acrylic was found to be the best option for the container material due to its low cost and durability. A laser cutter was used to cut the acrylic pieces, and then a set of step by step instructions were created to assemble the product. To reduce the cost of acrylic, the …

The Pad Route Setting Process Design, Katherine M. Peterson, Dylan C. Breitenbucher

Industrial and Manufacturing Engineering

This study took place at The Pad Climbing, a rock climbing gym in San Luis Obispo. The problem was that the process of setting new climbing routes was time - consuming and potentially dangerous. This resulted in lower capacity, high labor costs, decreased customer satisfaction, and safety risk for employees and customers. The objective of this study was to analyze the route setting process and identify areas of waste and danger, then to redesign the process to improve these areas. Techniques such as time studies, Pareto charts, and process flow mapping were used to analyze the existing process. A new …

Atlas Copco Mafi-Trench Co. Inventory Management, Logan E. Barr, Sean P. Mcgaffigan

Industrial and Manufacturing Engineering

This Senior Project Report includes three areas of focus pertaining to the inventory management practices of Atlas Copco Mafi-Trench Company (ACMTC) - cycle counting, ergonomics, and material purchasing. Various literature reviews as well as an analysis of the current state led to the project objectives. First, reduce time spent on the non-value added process of cycle counting. Second, eliminate the ergonomic hazard presented by the heavy inventory bins. Lastly, diminish the totals costs associated with inventory (ordering + carrying). The project objectives spurred numerous alternatives and a few specific deliverables. The creation of a ‘Small Parts Cycle Count’ Excel file …

Facilities Redesign Of Stockroom At Elcon Precision, David M. Brawner, Tyler O. Mastromattei, Jay Y. Matsumoto

Industrial and Manufacturing Engineering

Elcon Precision is a company based out of San Jose, California specializing in the photochemical processing of materials and brazing of metals and ceramics for a variety of different industries. Three students from the Industrial Engineering Department at California Polytechnic State University, San Luis Obispo were contacted by Elcon Precision to help redesign their stockroom and inventory areas in their San Jose location in order to allow for the future growth of the company. Elcon asked the Cal Poly project team to help increase efficiencies throughout the stockroom by creating an alternative layout that best suited the company's needs. This …

Database Implementation For Fines Management Of Student Organization, Parker K. Nomura

Industrial and Manufacturing Engineering

The Delta Upsilon fraternity at California Polytechnic State University in San Luis Obispo, California, currently has no formal system for fines management. This facilitated over $9000 in uncollected dues and fines during the 2016-17 academic year. The executive board have difficult access to accurate financial information and general members have difficult access to personal fines information. This project aims to design, implement, and test a fines management system to reduce the annual amount of unpaid dues by $4500. The system is to be cost-effective, which will be measured as a decrease in uncollected dues. The system will be beneficial to …

The Design Of A Digital Scheduling Solution For Healing Alternatives, Hailey A. Malin, Krista L. Mcallester, Anne E. Shields

Industrial and Manufacturing Engineering

The focus of this senior project is to assist Healing Alternatives, an acupuncture clinic located in San Luis Obispo, in developing a business management software to fit their needs and boost their overall organization. The approach to finding the right fit for this business included assessing their current system while simultaneously investigating other providers. Once alternatives were found that met all of Healing Alternatives’ initial requirements, trial demos were generated in order to perform user experience testing. The presented final solution, a scheduling software called Acuity Scheduling, was implemented in a three-phase move plan that occurred over the period of …

Development Of An Additive Manufacturing Compression Molding Process For Low Cost In-House Prototyping, Grant Forrester Warden

Industrial and Manufacturing Engineering

Composite parts can be manufactured using various processes. Generally, a mix of resin and fiber is formed into the desired geometry using a mold and pressure. One process used by Dr. Joseph Mello in his research is known as compression molding. Compression molds are generally made from large billets of aluminum or stainless steel, are machined by a CNC mill, and are then hand-finished with polishes and mold preparation products. This process is expensive, requires large machinery and experienced operators, and introduces long lead times relative to the design cycle of the part being manufactured. The nature of Dr. Mello's …

Julian's Forecasting, Krista R. Bowdle

Industrial and Manufacturing Engineering

This report focuses on developing a solution to a current problem faced at Julian’s Cafe and Bistro. The problem is that inaccurate order quantities are leading to inventory shortage and surplus which is causing unnecessary profit loss. After accessing and analyzing historical sales data, several forecasts were created using various approaches. After assessing each method and applying a mean absolute percentage error to see how accurate the forecasts were, the seasonal forecast with removing outliers initially was the selected method. After, this method was used to forecast the top three selling items at Julian’s and make demand predictions for busy …

Healing Alternatives Workspace Remodel, Lissandra Ilcyn, Jenifer Astrid Colmenares, Grace E. Kuffner

Industrial and Manufacturing Engineering

Healing Alternatives is an acupuncture office space located in a repurposed house in San Luis Obispo. Healing Alternatives’ current facility layout does not allow for an additional treatment room or the space to provide additional services because of the wasted space within the facility. Furthermore, patients can be disrupted by noise outside the treatment room causing a negative customer experience. The project team’s objectives are to:

o Design two layout alternatives

o Provide a time estimate for each alternative

o Provide a cost analysis of each alternative

o Implement 5s methodology on the storage room

o Provide a 2D-3D model …

Designing A Manufacturing System To Reduce Production Learning Curve, Nicholas Devin Kuhnsman

Industrial and Manufacturing Engineering

The goal of this project was to design a new manufacturing system for Patio Pacific that would reduce the learning curve and the skilled labor required in the production process. Multiple ideas to decrease the scrap rate in the vert manufacturing process were tested. It was determined that outsourcing the manufacturing of the vertical frame piece was the most optimal because it would reduce overall cost and increase product quality. A new facility and production layout were designed in order to accommodate the new pre-manufactured parts. The approved facility design included a new production flow that transitioned manufacturing from single …

Farmbot Trackless Redesign, Cole Thomas, Cailey Kamm, Clayton Alderson, Otto Akerstrom

Industrial and Manufacturing Engineering

For this project the team PLANT3D worked along with Rory Aronson and FarmBot to generate a cheaper more user-friendly design for the FarmBot Genesis 1.3. Working with Rory and FarmBot, we as a team generated a list of design requirements and engineering specifications for the project. These requirements centered around creating a more accessible FarmBot model for the average person to be able to purchase and set up with ease. Much of this required taking the existing system and eliminating the most common problem areas. These were the track system, built using 1.5 meter aluminum extrusions and the complex interchangeable …

Solar Electric Immersion Heating Element Fabrication, Logan V. Kregness

Industrial and Manufacturing Engineering

Believing that cooking with flame is cheaper and more efficient than cooking with electricity, Ugandan citizens have exposed themselves to several health and safety risks, including major respiratory issues through harmful emissions, pollution, and the burning down of many homes. Even though solar electric cooking is cheaper and healthier than cooking with flames in the long run, many Ugandans lack the resources to invest in cooking with electricity.

The Solar Stove student research team, led by Dr. Pete Schwartz, partnered with Aid Africa to bring solar panels and prototype solar electric cooking units to villages in Uganda. Observing how their …

Improving Efficiencies For The Loading And Packaging Departments At San Luis Sourdough, Alexis Bergstrom, Isabella Pereira, Claudia Robinson

Industrial and Manufacturing Engineering

San Luis Sourdough, currently has issues with efficiency and standardization in their packaging department, ergonomics problems in the packaging department, shipment accuracy in their loading department, and lacks an organized layout design. As a result, four objectives were designed within a six month period. The first was to create standard operating procedures for the packaging department. To inform this decision time studies were performed before and after creating these SOPs. It was discovered that there was a clear need for the SOPs due to variation in packaging efficiency among new and experienced associates. The second set of time studies showed …

Slm Materials Development, Justin G. Reiner, Michael T. Schembri

Industrial and Manufacturing Engineering

The purpose of this project was to create a procedure to efficiently determine a “recipe” of parameter values that create a desired set of mechanical properties. Research was conducted into the laser powder bed fusion process with focus on underdeveloped materials. A design of experiment was used with a set of density correlated parameters to establish a method of producing nearly dense parts. Our methods include SLM printing, metrology, and statistical analysis. An experimental procedure for materials development was designed, but unable to be validated during the scope of this project, due to unforeseen safety issues (exposure to Chromium 6, …

Analysis Of Verification And Validation Techniques For Educational Cubesat Programs, Noah Weitz

Master's Theses

Since their creation, CubeSats have become a valuable educational tool for university science and engineering programs. Unfortunately, while aerospace companies invest resources to develop verification and validation methodologies based on larger-scale aerospace projects, university programs tend to focus resources on spacecraft development. This paper looks at two different types of methodologies in an attempt to improve CubeSat reliability: generating software requirements and utilizing system and software architecture modeling. Both the Consortium Requirements Engineering (CoRE) method for software requirements and the Monterey Phoenix modeling language for architecture modeling were tested for usability in the context of PolySat, Cal Poly's CubeSat research …