Operations Research, Systems Engineering and Industrial Engineering Commons^™

Soto's True Earth Market Optimization, Hironari Fujita, Wei Lin Luong, Sean Macwilliams

Industrial and Manufacturing Engineering

Soto’s True Earth Market is a new organic market startup which is located in a historical facility in the small town of Cambria. The new owner of Soto’s Andre Ponce has a vision to create a community revolved around local organic foods and sustainability. Since Soto’s is still in the initial startup phase there is a large amount of room for optimization and redesign in order to create a solid customer foundation. Andre presented several opportunities for improvement to the team. With a time constraint of solely two quarters the project team decided to provide the following:

● Old and …

Building A Startup Wine Brand, Sean Christopher Silvestre

Industrial and Manufacturing Engineering

Lisso Wine is a company that currently purchases wine from a California winemaker and resells it in China. In order to reach more customers and increase sales, Lisso wants to create their own brand of wine while keeping the winemaker as a supplier. However, they do not have a plan for the marketing, production, or distribution of their new product. This project will be treated as a startup venture by Lisso Wine and designed to be operated by a handful of people with limited resources. Sustainable and cost-effective materials were selected for the product and it’s packaging in order to …

Inventory Tracking Software Improvement Project, Jacky Leung

Industrial and Manufacturing Engineering

FanimeCon’s Convention Operations department required standardized processes and controls for their inventory tracking software. On top of the current web application, new controls were put into place for checkout limitations. To allow for a continuous improvement effort, processes became standardized with a new graphical user interface where user input is recorded. These will provide processing times for further study in proposing redesigned layouts and more efficient processes.

National Society Of Sales Engineers & National Sales Engineering Competition, Joseph Lynes, Tyler Sasse

Industrial and Manufacturing Engineering

Sales Engineering is a popular career choice for many engineers coming out of university. Despite its continuing growth, many students lack the knowledge and preparation to be successful in the early years of their career. A small collection of sales engineering minors and student clubs are the only option for students interested in technical sales.

Using the DMAIC process, the senior project team went step by step to find and implement the best possible solution to better connect college students and the professional sales engineering industry . The team worked side by side with professionals in the industry and students …

Solar Turbines Compressor Blade Installation Tools, Ryan Bruce, Carolyn Honeycutt, Stephen Oltrogge, Emmett Ross

Mechanical Engineering

The following report documents a California Polytechnic State University, Mechanical Engineering Senior Project sponsored by the gas turbine manufacturer, Solar Turbines. The senior project team consisted of four senior mechanical engineering students at Cal Poly, all with general concentrations; Ryan Bruce, Carolyn Honeycutt, Steve Oltrogge, and Emmett Ross. Kenneth Thomas sponsored the group and serves as the point of contact between the senior project team and Solar Turbines. He is a member of the Solar Turbines Mechanical Design Engineering Team and a Cal Poly graduate. Christoph Maurer served as the project team’s on-campus advisor.

A gas turbine uses internal combustion …

Low Cost Metal Chip Separator, Alek Linquist, Kale Mckinney, Ryan Jones

Mechanical Engineering

We were tasked by Micro-Vu to design, build, and test a small-scale low-cost metal chip separator to operate on one of their 24/7 mills. The goal of the project was to separate the steel and aluminum chips coming off of the mill’s chip conveyor to end up with a bin of 99% pure aluminum by mass. To accomplish this goal we first brainstormed various possible ideas and performed small scale tests the best ones. After further review we determined the best solution to this problem was a design that involved a cycling magnetic backing that would pull steel out of …

Facility Redesign For Increased Throughput And Improved Product Flow Of Shark Rack Products Final Assembly At Paris Precision, Karina Hromyak, Julia Remnant

Industrial and Manufacturing Engineering

Paris Precision is a metal fabrication company that fabricates metal components for various companies, one of which is Shark Rack, which creates high end server racks. Shark Rack has plans for a dramatic increase in demand over the next two years. Paris Precision’s Final Assembly area is currently not conducive to produce such a large increase in demand. A redesign of the Final Assembly facility is needed to handle the increase in production and to improve product flow through the space. The project team’s objectives are to:

● Study current Final Assembly production process

● Analyze the production flow

● …

Ymca Operations Manual Development, Devlin Stewart

Industrial and Manufacturing Engineering

The San Luis Obispo YMCA sports department was losing money and overworking their employees due to lack of processes and organizational issues. To address this, a plan was made with the sports director to begin organizing the sports department. This would be done by creating an operations manual for them to organize and consolidate all of their relevant information.

The project was scoped to develop a plan for the YMCA to implement an operations manual. By delivering a work breakdown structure, a gantt chart, and a plan for continuous improvement, the YMCA could use these tools to develop their operations …

Zero Waste Campus Dining, Jenny Caudillo, Sarah Dahel, Youlen Ghazalian

Industrial and Manufacturing Engineering

Cal Poly Campus Dining has a goal of becoming a zero waste entity by providing their customers with alternative methods of disposing their trash. Their current operations produce waste, specifically their methods of packaging the food. Campus dining plans to be more sustainable by providing their customers with reusable containers. The objective of this implementation is to reduce waste produced from one-time use, disposable food containers. The success criteria for the desired system is based around the ability to track and measure the reusable containers to prevent further waste, while providing the user an accommodating environment to ensure they will …

Adapting Lean Six Sigma For A Non-Profit Organization, Jocelyn De Leon

Liberal Arts and Engineering Studies

Lean Six Sigma is a process improvement practice most commonly used in large scale manufacturing and health care industries to improve performance and efficiency. The goal of Lean Six Sigma is to improve efficiency, consistency, and focus on value added elements. Over the years, Lean Six Sigma has evolved from being primarily a manufacturing practice to serving more service based industries such as healthcare and government. However, Lean Six Sigma has yet to be implemented in the non-profit sector. This technical report outlines the importance of identifying the unique characteristics of the organization you wish to improve and then adapting …

Continuum Modeling Of The Densification Of W-Ni-Fe During Selective Laser Sintering, Connor M. West

Master's Theses

The purpose of this thesis is to effectively model the time history of the temperature distribution during the selective laser sintering process and use this information to investigate the resulting relative density. The temperature is a critical parameter of the process because it directly effects the overall quality of the part. First, an efficient, affordable, and reliable simulation was developed within the finite element software, Abaqus. Next, the results from the simulations were compared to the experimental results performed by Wang et al. (2016). The FEA model consisted of a 3 layer simulation. Multiple simulations at various laser recipes were …

An Ergonomics Analysis Of Redundancy Effect In Touch Screen Design For The Aged Population, Sarah Riesenberg

Master's Theses

Touch screen technology is rapidly increasing, and at the same time there is a shifting, aging population. As the percentage of the population over the age of 65 increases, adults of the age group are adopting smartphones and tablets more now than ever before. Although older adults are adopting touch screen devices, they face many challenges when interacting with said devices, such as not knowing how to navigate between pages, not knowing where to click for an action to occur, and the touch screen interface is often too sensitive or the buttons are not big enough. Furthermore, the challenges of …

Optimization Of Rfid System Coverage In A Manufacturing Environment, Scott D. Malatesta

Master's Theses

This paper compiles existing ideas, theories, and experiments across multiple disciplines to provide guidance for a company looking to implement an optimal RFID system in their production facility. The desire is to maximize the information received by the system while minimizing the cost. Four potential layouts of RFID antennas, two with overlapping antenna coverage and two with non-overlapping layouts, are first analyzed to understand the special coverage and the number of antennas required. The value of information is then quantified to determine whether higher coverage layouts are worth the additional costs associated with the higher number of antennas required. It …

Mapping Quality In Extended Value Streams Using Data Recorders, Eric Olsen, Christopher Fung, Jay Singh, Paul Singh

Industrial Technology and Packaging

This research compares three new methods and measures for mapping and evaluating the transportation segment of a value chain. The three methods are total energy, energy-time and energy-distance. The methods combine practices used in traditional physical distribution system analysis and extended value stream mapping (VSM) analysis. This research concludes that the energy-distance method and measure is the most effective for analyzing, comparing, and identifying opportunities for value chain improvement. It also identifies a ‘U-shape’ that is characteristic of the energy transfer pattern during a transportation segment that suggests that damage from transportation may need to be screened for quality at …

Densification Of W-Ni-Fe Powders Using Laser Sintering, Xuan Wang, Matthew Wraith, Stephen Burke, Howard Rathbun, Kyle Devlugt

Industrial and Manufacturing Engineering

In this paper, Laser Sintering (LS) of 90%W–7%Ni–3%Fe (wt.%) powders have been investigated, with the goal to understand the influence of final density by laser power, scanning speed, laser trace width, and the number of scanning passes. The results suggest that the laser power and scanning speed are the most important factors influencing density; the influence of trace width and number of scanning passes are not significant. With the increase of laser power and decrease of scanning speed, higher density can be achieved. The microstructure analysis indicated that the porosity changed from open porosity to closed porosity with higher laser …

Multi-Level Analytic Network Process Model To Mitigate Supply Chain Disruptions In Disaster Recovery Planning, Martina Ursula Kroener

Master's Theses

Over the past few decades, environmental changes have led to more frequent occurrences and greater intensities of natural disasters worldwide. In terms of globally connected supply chains, this has resulted in an enormous economical loss for corporations. Therefore, Business Continuity and Disaster Recovery (BC/DR) planning and management has become essential for businesses in order to protect their critical business flow. Yet there is a lack of systematic and transparent methodologies for companies to handle this problem.

Hence, this thesis introduces a novel approach to combine consecutive steps of the Disaster Recovery Planning (DRP) process within one application. The multi-criteria decision-making …

Skycsr: Optimal Communication Methods For Coordinating Ground Support In A Private And General Aviation Setting, Jessica Burke

Industrial and Manufacturing Engineering

Delays due to miscommunication of between the pilot and ground service providers are increasing. The objective of this project is to develop a new method of communication between pilots, line service technicians and customer service agents. This will be achieved first through an investigation into current methods and state of the industry, followed by a survey conducted with a group of pilots and flight schools. This culminates in a web application that will take the deficiencies identified in the survey, to make sure ground service or fuel orders are explicitly clear and minimize the probability of a mis-fueling, overlooked fueling, …

Carbon Emission Awareness And Information Platform, Jose Ignacio Cordero, Paul Romero

Industrial and Manufacturing Engineering

Climate change due to global warming has become a worldwide concern.

Nowadays, people are starting to wake up and realize that changes need to be

made in their lifestyles in order to preserve this earth and provide a better planet

for future generations. Finding a concrete solution to global warming and climate

change has proven to be a very challenging task. Governments have tried

implementing solutions and as a result, corporations have been forced to absorb

or transfer the cost of unsuccessful environmental regulations. Meanwhile,

individuals remain frustrated, wishing they could find a way to help.

The motivation behind this …

Multi-Level Route-Optimization Computer Application, Ryan Sutardji, Frank Nguyen

Industrial and Manufacturing Engineering

This report provides a detailed analysis on how to optimize driving routes by creating a computer application. There are many different route-optimization issues that logistical companies consistently face, as well as many different solutions and algorithms. With technology on the rise, pick-up, delivery, and transportation services are become a huge part of our everyday lives. When optimizing routes, reducing transportation costs by minimizing travel distance is always ideal, but other factors must be considered such as arriving at a location before or after a certain time. Our objective is to optimize driving routes based on travel distance and priorities. We …

Multi-Axis Machining Project Development, Ryan Patrick Blodgett, Andre Peter Rivera

Industrial and Manufacturing Engineering

Multi-axis milling is a manufacturing material removal process in which computer numerically controlled (CNC) tools cut away excess material through movement in four or more axes. Compared to traditional three-axis machining, multi-axis machining greatly increases the capability and accuracy of the CNC machining processes by reducing the amount of operations required to completely machine a part. Currently, the Industrial and Manufacturing Engineering Department at Cal Poly lacks an advanced CNC class that incorporates fourth and fifth axis CNC machining in the curriculum. This report describes the process behind creating a project for such a class. The class will demonstrate the …

A Simulation Model For Decision Support In Business Continuity Planning, Marissa Anne Mosunich

Master's Theses

Enterprises with a global supply network are at risk of lost revenue as a result of disruptive disasters at supplier locations. Various strategies exist for addressing this risk, and a variety of types of research has been done regarding the identification, assessment and response to the risk of disruption in a supply chain network.

This thesis establishes a decision model to support Business Continuity Planning at the first-tier supplier level. The decision model incorporates discrete-event simulation of supply chain networks (through Simio software), Monte Carlo simulation, and risk index optimization. After modeling disruption vulnerability in a supply chain network, costs …

Assessing Leanness Level With Demand Dynamics In A Multi-Stage Production System, Rehab M. Ali, Ahmed Deif

Industrial Technology and Packaging

Purpose

Design/methodology/approach

Swerve, Kaitlin A. Castillo, Cichasky A. Catherine

Industrial and Manufacturing Engineering

Carpooling yields great benefits environmentally, socially, and economically for carpooling, however there is no easy to use, safe, and enjoyable application for people to connect with others who are both close in proximity and have schedules that match currently. By creating a database and visual mock ups, our senior project creates the basis for an application called Swerve that matches users by location and schedules and has social and economic incentives. Our research allowed us to further understand the social, environmental and economic benefits and incentives of carpooling. We also looked into current carpooling websites and applications and could not …

Startup Social Responsibility: A Concentrated Social Audit Of Halt Medical Inc., Matthew Frank Rosa

Industrial and Manufacturing Engineering

Halt Medical Inc. is a biomedical device startup whose managers are interested in assessing their levels of employee satisfaction and organizational well-being. They want to know if their employees are cooperating, if departments are cohesive, and if everyone is happy. To evaluate Halt Medical’s social capital and environment, a social responsibility audit will be conducted concentrated specifically on the organization’s social and ethical initiatives to its employees. This analysis requires interviews of managers, observations of cultural diffusion, and employee opinions on a variety of business areas. The five areas of focus for this audit are the company’s accommodation of each …

Multi-Restaurant Delivery Service Design And Financial Analysis, Dylan Davis Fuller

Industrial and Manufacturing Engineering

When found on campus all day and in need of a quick meal before the next class what are the options for you as a Cal Poly student or faculty? Campus dining is the only option that can meet the typical demand you have of speed and convenience. Restaurants with food delivery often don’t have the variety or take to long for delivery. The goal is to provide a delivery service with the speed of getting a meal on campus but with the variety and quality of the restaurants found in downtown San Luis Obispo. Looking at existing businesses providing …

Underwater Rope Fatigue Testing Machine, Napoleon Nino, Andrew Pimentel

Mechanical Engineering

The design and fabrication of an underwater rope fatigue testing machine meant to simulate the effects of an oceanic environment and the effects on rope.

Cost-Based Decision Making Model For Regional In-House Versus Outsourcing Logistics, Henrik Darren Lee

Master's Theses

This thesis proposes a model for selecting between insourcing logistics for local distribution and outsourcing these functions to a third-party logistics (3PL) company. Supply chain optimization, as well as global supply chain management, are topics that are now well-covered; local distribution, despite its integral function in an organization, is much less researched. Models exist for network design and optimization, but the practical application of these network models may call for decisions and considerations that are not covered in these optimization models.

A breakeven analysis selection model between using in-house logistic system and 3PL is derived, considering various regional parameters. The …

Ergonomics Analysis Of Touchscreen Utilization As A Function Of Preferred Hand And Gender, Jordan E. Odell

Master's Theses

The growth of touchscreen technology has changed the way users interface with a wide range of computing and communication products and systems. Examples range from personal tablets and laptops to industrial applications such as process control, point-of-sales, and ticketing kiosk systems. An important area of application is the automobile industry which is designing cars with touchscreen control panels to replace the previously designed mechanical knobs and buttons. However, interacting with touchscreens does not provide the same tactile feedback as physical mechanisms, therefore they require more precise movement and visual attention, which distracts the user from the primary task.

The purpose …

Creation And Analysis Of Checklists To Improve Raquet Stringing Performance In Tennis Warehouse, Alston S. Nguyen

Industrial and Manufacturing Engineering

Tennis Warehouse has a need to increase the supply of strung racquets and man hours to complete these strung racquets over the course of a year. That is, the demand can be increased by up to 4 times its average load during certain hectic parts of the year (professional tournaments, holidays, and competitive seasons). Not meeting this demand can lead to upset customers, unnecessary waste and replacing of rushed items and shipping costs, and a discouraged customer service representative workforce. The objective of this project is to use a set of checklists to address this problem and attempt to increase …

Mapping Kinematic Functional Abilities Of The Hand To Three Dimensional Shapes For Inclusive Design, Samuel T. Leitkam, Laura Bix, Javier De La Fuente, Tamara Reid Bush

Industrial Technology and Packaging

Loss of hand function can have adverse effects on an individual's ability to maintain independence. The ability to perform daily activities, such as food preparation and medication delivery, is dependent on the hand's ability to grasp and manipulate objects. Therefore, the goal of this research was to demonstrate that three dimensional (3D) modeling of hand function can be used to improve the accessibility of handheld objects for individuals with reduced functionality through informed design. Individual models of hand functionality were created for 43 participants and group models were developed for groups of individuals without (Healthy) and with reduced functionality due …