Operations Research, Systems Engineering and Industrial Engineering Commons^™

Process-Driven Manufacturability Constraints In Design For Wire Arc Additive Manufacturing, Monsuru Ramoni, Sampson Gholston, Albert E. Patterson

Manufacturing & Industrial Engineering Faculty Publications

Wire arc additive manufacturing (WAAM) has emerged as a useful option for large-scale metal additive manufacturing. It has gained widespread use in the aerospace industry and other applications that require large and complex custom parts. The process is a combination of a precise control system and a welding process, typically GTAW or MIG welding. It is a member of the directed energy deposition (DED) family of AM processes. Compared with many metal AM processes, it is relatively simple and cost-effective but almost always requires a significant amount of postprocessing before parts can be used. The AM-based nature of the process …

Adoption Of Agrivoltaics In Developing Countries: A Review On Challenges, Opportunities And Future Prospects, Abdi J. Athumani, Pater Makolo

Tanzania Journal of Engineering and Technology (TJET)

This paper provides a review of agrivoltaics technology and how it has been applicable in developing countries, including African countries. Agrivoltaics, the integration of agricultural production with photovoltaic energy generation, offers promising solutions to water- energy-food nexus in developing countries. This technology offers the dual benefit of increasing agricultural productivity while generating clean energy, which is very important for regions facing frequent electricity shortages and declining agricultural yields due to climate change. However, despite its potential, the adoption of agrivoltaics in developing nations remains limited in comparison to developed countries due to financial, technical and policy constraints. This paper explores …

Cnn-Based Hybrid Model For Detecting Blight Diseases In Potato Crops With Advanced Image Processing Techniques, Farian S. Ishengoma

Tanzania Journal of Engineering and Technology (TJET)

Potato production plays a vital role in global agriculture as a major food source for large populations. However, potato crops are highly susceptible to diseases, particularly Early Blight and Late Blight, which result in substantial yield losses. Timely detection and effective control of these diseases are essential for maintaining stable crop output. This study explores the integration of Convolutional Neural Networks (CNNs) and advanced image processing techniques to differentiate between diseased and healthy potato plants accurately. Two datasets comprising original and enhanced images were used to train four CNN models: InceptionV3, Xception, Densenet201, and Resnet152V2. The original images underwent background …

Transparent Eeg Analysis: Leveraging Autoencoders, Bi-Lstms, And Shap For Improved Neurodegenerative Diseases Detection, Badr Mouazen, Ahmed Bendaouia, Omaima Bellakhdar, Khaoula Laghdaf, Aya Ennair, El Hassan Abdelwahed, Giovanni De Marco

Manufacturing & Industrial Engineering Faculty Publications

Highlights

• Novel hybrid architecture: Combined autoencoders with bidirectional LSTM networks for enhanced EEG signal classification, achieving 98% accuracy in distinguishing AD, FTD, and healthy controls.

• Explainable AI integration: Implemented SHAP (SHapley Additive exPlanations) framework to enhance model transparency and identify entropy as the most influential feature for neurodegenerative disease detection.

• Optimal temporal segmentation: Demonstrated that 5-s EEG windows with 50% overlap provide the best balance between classification accuracy and computational efficiency.

• Comprehensive feature extraction: Utilized Power Spectral Density (PSD) analysis across standard frequency bands (Delta, Theta, Alpha, Beta, Gamma) following autoencoder-based dimensionality reduction.

• Superior performance validation: Outperformed traditional machine learning …

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Using Statistical Clustering Of Trajectory Data To Support Analysis Of Subject Movement In A Virtual Environment, Martin Galicia Avila, Douglas Timmer, Alley C. Butler

Manufacturing & Industrial Engineering Faculty Publications

Gracia de Luna conducted experiments with an HMD virtual environment in which human subjects were presented with surprise distractions. His collected data for head, dominant hand, and non-dominant hand included 6 DOF human subject trajectories. This paper examines this data from 57 human subject responses to those surprise virtual environment distractions using statistical trajectory clustering algorithms. The data is organized and processed with a Dynamic Time Warping (DTW) algorithm and then analyzed using the Density Based Spatial Clustering (DBSCAN) algorithm. The K-means method was used to determine the appropriate number of clusters. Chi Squared goodness of fit was used to …

Techno-Enviro-Economic Approach For Electrification Of Rural And Shrimp Farming Regional Development Of An Isolated Island In Indonesia By Utilizing Hybrid Renewable Energy Systems, Fiqih Akbar Wijaya, Mohammad Akita Indianto

Journal of Materials Exploration and Findings

One of the challenges in developing and archipelagic countries such as Indonesia is maintaining energy demand in rural and isolated areas due to difficulties in electrical distribution. For instance, in areas like Bawean Island, no additional electricity capacity has been introduced in the past year, leading to an unmet potential customer demand. One of the possible options is by utilizing Hybrid Renewable Energy Systems (HRES) that are integrated with existing fossil fuel-based energy systems to support the growing energy demand in the remote island. A case study in Bawean Island is conducted with the projected energy demand covers the energy …

Remaining Life Assessment And Fitness For Service Evaluation Of Aging Chemical Reactors In Polyethylene Terephthalate Resin Industry, Aditya Pahlawan Munthe, Donanta Dhaneswara, Wahyuaji Narottama Putra, Gama Widyaputra

Journal of Materials Exploration and Findings

Aging chemical reactors in the polyethylene terephthalate (PET) resin industry require comprehensive evaluation to ensure safe continued operation. This study conducts a remaining life assessment (RLA) and fitness-for-service (FFS) evaluation on five 30-year-old reactors, based on API 510, API 579/ASME FFS-1, and ASME BPVC Section VIII Div. 1 standards. The analysis involves corrosion rate measurement, future corrosion allowance (FCA) projection, and minimum thickness verification. Among the reactors, R-120 was found to have the shortest remaining life less than 15 years. FFS assessments using three criteria Average Measured Thickness, MAWP from Point Thickness Readings, and Minimum Measured Thickness confirm that R-120 …

A Study Of Wear Measurement And Life Prediction Of Insert Chute Liner On Gold Ore Processing, Ferry Ardika Natanael, Nony Maulidya, Dedi Priadi

Journal of Materials Exploration and Findings

Chutes are critical materials handling assets to transport solid particles from one process step to another in mineral processing, coal mining and cement industries. The material transport, because of material characteristics, cause severe wear on internal lining of chutes or bins’ structure. The wear problem on internal lining of bins or chutes needs to be checked to keep production efficiency. Therefore, not checked wear rate causes liner replacement schedule becomes unpredictable. It leads to production loss and highly cost maintenance in industry. This study shows that condition-based maintenance through regular thickness measurement using Ultrasonic Transducer (UT) to predict life service …

Analysis Of Leak Testing Planning For Carbon Dioxide Piping Systems In The Development Of Carbon Capture, Utilization, And Storage Facilities In The Bintuni Basin, Devi Sentiani, Akhmad Herman Yuwono Professor

Journal of Materials Exploration and Findings

Carbon Capture, Utilization, and Storage (CCUS) technologies have become a key strategic response to global efforts to reduce CO₂ emissions. This study presents a leak testing strategy designed for a carbon dioxide (CO₂) piping system as part of a Carbon Capture, Utilization, and Storage (CCUS) project in the Bintuni Basin, West Papua, Indonesia. This study aims to ensure the system is properly prepared before commissioning by designing a leak test plan that is both practical and technical, based on ASME B31.3, ASME PCC-2, and API STD 520 Part 1. We conducted the process, which involves identifying the system boundaries, …

A Machine Learning Approach To Detect Pores In Laser Powder Bed Fusion Additive Manufacturing, Jose Galarza, Jose Barron Jr., Luis Jimenez, Tamer Oraby, Jianzhi Li, Farid Ahmed

Manufacturing & Industrial Engineering Faculty Publications

Real-time detection of pores in the Laser Powder Bed Fusion (LPBF) metal Additive Manufacturing (AM) process is proposed in this study and can be utilized for in-situ process monitoring and quality control. The average light emission data from the process captured by an optical tomography camera can be integrated into a defect detection module to characterize defects after the deposition of a layer. The light emission contains information on the process zone which could be extracted with the appropriate data techniques. In this paper, we proposed a machine-learning approach that utilizes the mean light intensity data from the melt-pool monitoring …

Machine Learning And Clinical Eeg Data For Multiple Sclerosis: A Systematic Review, Badr Mouazen, Ahmed Bendaouia, El Hassan Abdelwahed, Giovanni De Marco

Manufacturing & Industrial Engineering Faculty Publications

Multiple Sclerosis (MS) is a chronic neuroinflammatory disease of the Central Nervous System (CNS) in which the body’s immune system attacks and destroys the myelin sheath that protects nerve fibers, leading to a wide range of debilitating symptoms and causing disruption of axonal signal transmission. Accurate prediction, diagnosis, monitoring and treatment (PDMT) of MS are essential to improve patient outcomes. Recent advances in neuroimaging technologies, particularly electroencephalography (EEG), combined with machine learning (ML) techniques — including Deep Learning (DL) models — offer promising avenues for enhancing MS management. This systematic review synthesizes existing research on the application of ML and …

Advancing Life Cycle Assessment For Environmental Sustainability Of Carbon Fiber-Reinforced Polymer Composites (Cfrps)), Hao Chen

All Dissertations

Carbon fiber-reinforced polymer composites (CFRPs) have emerged as promising materials, particularly for lightweight applications, with the potential to reduce environmental impacts across multiple sectors, including automotive, aerospace, and renewable energy. However, fully realizing their sustainability potential requires a more comprehensive and context-specific understanding of their environmental performance throughout the entire life cycle—from raw material production to end-of-life management.

This dissertation advances life cycle assessment (LCA) practices for CFRPs by addressing key challenges across multiple phases of the CFRP life cycle. First, I conducted a critical review and meta-analysis of carbon fiber manufacturing, revealing substantial variability in reported data on energy …

Advancing Real-World Implementation Of The Well Optimized Linear Finder (Wolf) High-Speed Atmospheric Turbulence Compensation Method, Timothy Evan Coon

Theses and Dissertations

This dissertation advances the real-world implementation of the Well Optimized Linear Finder (WOLF) method for high-speed Atmospheric Turbulence Compensation (ATC). Atmospheric turbulence introduces phase aberrations into optical wavefronts and degrades image quality in terrestrial imaging systems. Traditional phase diversity methods are computationally intensive and poorly suited to real-time operation. The WOLF method addresses these limitations through a novel, point-wise formulation of the optical transfer function (OTF) as a structured autocorrelation of the generalized pupil function (GPF). This formulation enables the estimation of phase aberrations at individual spatial coordinates with distributed computational complexity.

The research begins by developing a MATLAB-based simulation …

Human Comfort Modeling, Measurement, And Improvement In Human–Robot Collaboration, Yuchen Yan

All Dissertations

A dissertation is proposed to explore human comfort in human-robot collaboration (HRC) through modeling, prediction, and enhancement methodologies. Human comfort is a crucial yet underexplored factor in HRC, directly influencing task efficiency, trust, and overall collaboration effectiveness. Understanding the influential factors, developing computational models, and refining methods to improve human comfort in HRC are essential steps toward advancing the field of collaborative robotics. To address these challenges, multiple studies have been conducted. A series of experimental studies were performed to investigate how robot motion-based parameters affect human comfort in HRC. These studies examined both analytical comfort modeling approaches and physiological …

The Design And Effect Of Continuum Robot Compliance On Locomotion, Parsa Molaei

LSU Doctoral Dissertations

Continuum robots, due to their compliant structures and ability to navigate through constrained environments, offer significant advantages in applications requiring safe physical interaction and dexterous motion. However, challenges related to limited structural stiffness, payload capacity, and precise control remain open problems in the field. This dissertation presents novel contributions aimed at addressing these limitations through two main actuation units of continuum robots: tendon-driven continuum robots (TDCRs) and concentric tube robots (CTRs). In the first part, we focus on methods to improve the stability and modify the stiffness of the TDCR. A tendon decoupling strategy is introduced for planar TDCRs. The …

Research On Technology Opportunity Identification By Integrating Technology Attribute Analysis And Competitive Environment Scanning —— A Case Study Of Industrial Robots, Daobin Gao

Journal of Scientific Information Research

[Purpose/significance] Placing technology opportunity identification in the perspective of technology attribute analysis and competitive environment scanning provides intelligence support for enterprises to select technology opportunities and formulate technology competitive strategies in complex and changing market competition environments.

[Method/process] Using patents as the data source, first, the BERTopic model is used to explore potential technical topics, Secondly, starting from the technical attributes, and from both global and local perspectives, we propose indicators of technical importance and technical attention, and use their cross screening to select candidate sets of technical opportunities, Finally, a market competition intensity index that takes into account market …

Strategies For Overcoming Product Certification Challenges Faced By Food Manufacturing Small And Medium Enterprises In Tanzania, Peresi M. Bulemo

Tanzania Journal of Engineering and Technology (TJET)

Small and Medium-sized Enterprises (SMEs) in Tanzania face significant regulatory challenges within bureaucratic, costly, and centralized environments. These challenges contribute to an increase in unregistered enterprises and substandard products in the market. This study aimed to address the challenges SMEs encounter in obtaining product certification to improve their product quality and market competitiveness. A mixed-methods approach was employed, combining qualitative and quantitative research through surveys, interviews, and document analysis, with respondents from the Tanzania Bureau of Standards (TBS), Small Industries Development Organization (SIDO), and SMEs in the food manufacturing sector. Data analysis was conducted using SPSS and JASP. Findings revealed …

Prospects Of Clean Cooking Energy In Africa - Transition Pathways And Implications, Joseph H. Kihedu Dr.

Tanzania Journal of Engineering and Technology (TJET)

Despite abundant renewable energy resources, African countries still suffer from energy poverty, particularly in cooking. Up to 2022, about 74% of the African population had no access to clean cooking energy. With focus to Sub-Saharan African population, 90% has no access to clean cooking energy which decrease by 7% when kerosene is included. Traditional cooking, which involves the use of charcoal and firewood, is associated with health problems, environmental degradation, socioeconomic issues, and gender inequality. Transitioning to clean cooking energy not only promises significant health benefits but also offers opportunities for sustainable economic development and environmental preservation. In this study, …

Towards Metrology 4.0 In Developing Countries’ Manufacturing Industries, Jailos Nzumile

Tanzania Journal of Engineering and Technology (TJET)

A systematic literature review was conducted to unveil the status of the digital transformation of metrology in developing countries, as they are lagging in utilising fourth industrial revolution (IR4.0) technologies to transform manufacturing industries. A PRISMA technique was employed using various keywords to identify, screen, and select the relevant literature. Forty publications were selected for the review, mainly discussing IR 4.0 technologies in metrological operations. The results indicate that the digital transformation of metrology has yet to be initiated in developing countries. However, the employment of IR4.0 technologies in advancing metrological operations in manufacturing industries is mostly discussed in the …

Comprehensive Review Of Sensible Thermal Storage Systems For Cooking Applications, Anna K. Shariishoy

Tanzania Journal of Engineering and Technology (TJET)

This paper reviewed the sensible thermal storage systems specifically designed for cooking applications. The review focuses on the characteristics of storage materials, their practical applications, and the overall performance of the systems. The review consolidated an array of experimental and numerical research published across various sources such as journals, conferences, books, online resources, and professional reports. A systematic review is used to reach the conclusion of this paper. Significant findings from this study include the wide range of storage capacities attained from small-scale systems that can store ~1–5 MJ of energy for a single meal to bigger systems that can …

Fuzzy Logic-Based Decision Support System For Adoption Of Industry 4.0 Predictive Maintenance By Manufacturing Industries, Fred E. Peter

Tanzania Journal of Engineering and Technology (TJET)

In the context of Industry 4.0, predictive maintenance enhances operational efficiency by optimizing processes, minimizing downtime, and improving cost-effectiveness. However, implementing predictive maintenance requires a systematic approach due to its complexity. This study collected expert input from 15 food and beverage manufacturing industries located in Dar es Salaam, Tanzania, using a purposive sampling technique. Six representatives were selected from each industry, and their opinions were analyzed using MATLAB 7.6 through a fuzzy logic inference system. The analysis focused on key factors influencing Industry 4.0 technology adoption for predictive maintenance, including adoption intention (strategic decision, equipment data, perceived benefit) and perceived …

Effects Of Cutting Conditions On Tool Temperature And Material Removal Rate In Turning Operations, Simon I. Marandu

Tanzania Journal of Engineering and Technology (TJET)

Cutting conditions in manufacturing processes have effects on tool temperature and material removal rate. The objective of this study was to investigate the effects of cutting conditions namely spindle speed, feed rate, depth of cut and tool nose radius on tool temperature and material removal rate in turning operations. A total of 81 experiments were conducted to measure tool temperature and material removal rate in order to determine the effects of cutting conditions on tool temperature and material removal rate using ANOVA and regression analysis. The results show that tool nose radius, depth of cut, and spindle speed are significant …

Potential Use Of Pump As Turbine Coupled To Self-Excited Induction Generator For Micro-Hydro Cooking And Cooling Applications, Emanuel J. Nyirenda

Tanzania Journal of Engineering and Technology (TJET)

Clean cooking and efficient cooling in developing countries have recently become areas of great focus. Further, the environmental impact of flooding in high-capacity hydroelectric plants has become a major concern. As a result, there is growing emphasis on developing sustainable and decentralized energy solutions, focusing on the potential of micro-hydro systems, especially in rural and remote areas. Although there are several alternative energy generation methods, their application is not straightforward. One of the latest technologies under research is using pumps as turbines coupled to an induction generator. This paper explores through a rigorous experimental approach the possibility of using a …

The Role Of Internal Factors On Vehicular Mobility, Aziz Mdimi

Tanzania Journal of Engineering and Technology (TJET)

Vehicle mobility internal factors are influenced by the performance state of the road surface quality, governor, engine, gear train, differential unit and mobility unit. Studies on vehicular mobility models exist for off-road external factors but absent on on-road internal factors. The on-road internal factors model describes the vehicular mobility performance as a function of internal factors. In the current undertaking, results are generated by the determination of mobility performance characteristics with the application of 2nd Order Ordinary Differential Equations and using Laplace operator with MATLAB Software simulation. The effect of road surface against the time taken varies accordingly. At a …

Thermal Energy Storage System Using Silica Sand As Heat Storage Medium: Simulation Of Geita Gold Mine, Santos Kihwele

Tanzania Journal of Engineering and Technology (TJET)

Currently, Geita Gold Mine (GGM) relies on electrical energy from the national grid and diesel power generators to generate electricity for various industrial applications. The plant currently spends a large amount of money on generating power from diesel generators. The total annual cost of power generation from diesel generators including lubricants is USD 56,057,990. The total annual fuel cost is USD 53,531,805 for a total of 54,985,473 liters per year. Most of the power generated by the generators is consumed in the industrial thermal processes. Thermal energy applications at the plant are thermal drying of the extracted ores to remove …

Wet Gas Metering Performance Using Conventional Flow Measurement Devices, Vitali Mwinyi

Tanzania Journal of Engineering and Technology (TJET)

The demand for and production of natural wet gas from wells has significantly risen in recent years. Although natural gas liquids hold substantial value in the oil and gas market, their presence in wet gas adversely affects gas metering, leading to overreading during measurement. A comprehensive study has been undertaken to formulate and enhance correlations for rectifying overreading in wet gas metering. Nevertheless, most current correlations are designed for horizontal configurations of traditional meters. Mitigating this constraint is crucial to consider the impact of gravity on pressure loss in vertically oriented systems. This study seeks to evaluate the efficacy of …

Fuzzy-Ahp Based Decision Support System For The Selection Of Optimal Maintenance Strategy For Meter Gauge Railway Infrastructure: A Review, Hamisi J. Maulid

Tanzania Journal of Engineering and Technology (TJET)

There are many uncertainties and complexities associated with maintaining Meter Gauge Railway (MGR) infrastructure, which calls for a methodical approach to decision-making. The development and application of a fuzzy-AHP-based decision support system (DSS) to select the optimal maintenance strategy for the MGR are presented in this study. The review covers research from 2013 to 2023 and focusses on the use of Multi-Criteria Decision Making (MCDM) and Fuzzy Analytic Hierarchy Process (Fuzzy-AHP) techniques in railway infrastructure maintenance. To manage the inherent uncertainties and subjective judgements involved in maintenance decision-making, the Fuzzy-AHP methodology combines fuzzy logic with the Analytic Hierarchy Process (AHP). …

Review On Gas-To-Liquids Conversion Technology: Lessons From Case Studies And Potential Strategies For Implementation In Tanzania, Joseph H. Kihedu

Tanzania Journal of Engineering and Technology (TJET)

This review paper explores the transformative potential of Gas-to- Liquids (GTL) technology for harnessing Tanzania's vast natural gas resources. With significant discoveries of natural gas reserves totalling up to 57 Tcf in fields such as Songosongo, Mnazi Bay, Block 1, 2, 3 and 4. Tanzania is positioned to leverage GTL technology to convert these resources into high-value liquid fuels like gasoline, diesel and naphtha. Review of GTL process, its products and applications has been done. By analysing successful GTL projects globally and drawing lessons applicable to Tanzania, this paper provides strategic recommendations for policymakers and stakeholders to foster GTL development. …

Predicting The Influence Of Aggregate Size And Distribution On Cementitious Concrete Properties: A Review, Innocent J. Macha

Tanzania Journal of Engineering and Technology (TJET)

Cement concrete has been in use for centuries as one of the primary construction materials. Its demand in the construction industry is expected to continue for several centuries before the full development of alternative products. However, one of the main areas of research interest is understanding how its constituents can be tailored to make its properties predictable to reduce risks associated with structural failures, reconstruction and reduced durability. These hindrances associated with cementitious concrete result from several attributes, including constituent material characteristics, mixing ratios and workmanship. Understanding the predictability of cement concrete properties requires computer modelling tools to provide reliable …

Root Cause Analysis Of Performance Degradation For An Xyz Thermal Power Plant In Tanzania, Simon I. Marandu

Tanzania Journal of Engineering and Technology (TJET)

Thermal power plants in Tanzania have been experiencing performance degradation, typically arising from component and subsystem failures, which contribute to power system instability and unreliability. This paper presents a case study of the root causes of performance degradation of an XYZ thermal power plant. The study was conducted by reviewing plant documentations, including maintenance and operational data logbooks, and by standardising the approach through the adoption of ISO 14224:2016 for maintenance and reliability data exchange. Data evaluation was carried out using principal component analysis and scree plot analytical techniques to enhance the depth and accuracy of root cause identification. Additionally, …