Operations Research, Systems Engineering and Industrial Engineering Commons^™

Healing Alternatives Workspace Remodel, Lissandra Ilcyn, Jenifer Astrid Colmenares, Grace E. Kuffner

Industrial and Manufacturing Engineering

Healing Alternatives is an acupuncture office space located in a repurposed house in San Luis Obispo. Healing Alternatives’ current facility layout does not allow for an additional treatment room or the space to provide additional services because of the wasted space within the facility. Furthermore, patients can be disrupted by noise outside the treatment room causing a negative customer experience. The project team’s objectives are to:

o Design two layout alternatives

o Provide a time estimate for each alternative

o Provide a cost analysis of each alternative

o Implement 5s methodology on the storage room

o Provide a 2D-3D model …

Designing A Manufacturing System To Reduce Production Learning Curve, Nicholas Devin Kuhnsman

Industrial and Manufacturing Engineering

The goal of this project was to design a new manufacturing system for Patio Pacific that would reduce the learning curve and the skilled labor required in the production process. Multiple ideas to decrease the scrap rate in the vert manufacturing process were tested. It was determined that outsourcing the manufacturing of the vertical frame piece was the most optimal because it would reduce overall cost and increase product quality. A new facility and production layout were designed in order to accommodate the new pre-manufactured parts. The approved facility design included a new production flow that transitioned manufacturing from single …

Farmbot Trackless Redesign, Cole Thomas, Cailey Kamm, Clayton Alderson, Otto Akerstrom

Industrial and Manufacturing Engineering

For this project the team PLANT3D worked along with Rory Aronson and FarmBot to generate a cheaper more user-friendly design for the FarmBot Genesis 1.3. Working with Rory and FarmBot, we as a team generated a list of design requirements and engineering specifications for the project. These requirements centered around creating a more accessible FarmBot model for the average person to be able to purchase and set up with ease. Much of this required taking the existing system and eliminating the most common problem areas. These were the track system, built using 1.5 meter aluminum extrusions and the complex interchangeable …

Solar Electric Immersion Heating Element Fabrication, Logan V. Kregness

Industrial and Manufacturing Engineering

Believing that cooking with flame is cheaper and more efficient than cooking with electricity, Ugandan citizens have exposed themselves to several health and safety risks, including major respiratory issues through harmful emissions, pollution, and the burning down of many homes. Even though solar electric cooking is cheaper and healthier than cooking with flames in the long run, many Ugandans lack the resources to invest in cooking with electricity.

The Solar Stove student research team, led by Dr. Pete Schwartz, partnered with Aid Africa to bring solar panels and prototype solar electric cooking units to villages in Uganda. Observing how their …

Improving Efficiencies For The Loading And Packaging Departments At San Luis Sourdough, Alexis Bergstrom, Isabella Pereira, Claudia Robinson

Industrial and Manufacturing Engineering

San Luis Sourdough, currently has issues with efficiency and standardization in their packaging department, ergonomics problems in the packaging department, shipment accuracy in their loading department, and lacks an organized layout design. As a result, four objectives were designed within a six month period. The first was to create standard operating procedures for the packaging department. To inform this decision time studies were performed before and after creating these SOPs. It was discovered that there was a clear need for the SOPs due to variation in packaging efficiency among new and experienced associates. The second set of time studies showed …

Slm Materials Development, Justin G. Reiner, Michael T. Schembri

Industrial and Manufacturing Engineering

The purpose of this project was to create a procedure to efficiently determine a “recipe” of parameter values that create a desired set of mechanical properties. Research was conducted into the laser powder bed fusion process with focus on underdeveloped materials. A design of experiment was used with a set of density correlated parameters to establish a method of producing nearly dense parts. Our methods include SLM printing, metrology, and statistical analysis. An experimental procedure for materials development was designed, but unable to be validated during the scope of this project, due to unforeseen safety issues (exposure to Chromium 6, …

Risk Assessment Of Dropped Cylindrical Objects In Offshore Operations, Adelina Steven

LSU New Orleans Theses and Dissertations

Dropped object are defined as any object that fall under its own weight from a previously static position or fell due to an applied force from equipment or a moving object. It is among the top ten causes of injuries and fatality in oil and gas industry. To solve this problem, several in-house tools and guidelines is developed over time to assess the risk of dropped objects on the sub-sea structures. This thesis focuses on compiling and comparing those methods in hope to improve the recommended practices available in the market. A simple modification is done on the in-house tools …

Ultrasonic Nondestructive Evaluation Of Metal Additive Manufacturing., Venkata Karthik Nadimpalli

Electronic Theses and Dissertations

Metal Additive Manufacturing (AM) is increasingly being used to make functional components. One of the barriers for AM components to become mainstream is the difficulty to certify them. AM components can have widely different properties based on process parameters. Improving an AM processes requires an understanding of process-structure-property correlations, which can be gathered in-situ and post-process through nondestructive and destructive methods. In this study, two metal AM processes were studied, the first is Ultrasonic Additive Manufacturing (UAM) and the second is Laser Powder Bed Fusion (L-PBF). The typical problems with UAM components are inter-layer and inter-track defects. To improve the …

Manufacturing Process Simulation – On Its Way To Industrial Application, Dennis Otten, Tobias A. Weber, Jan-Christoph Arent

International Journal of Aviation, Aeronautics, and Aerospace

Manufacturing process simulation (MPS) has become more and more important for aviation and the automobile industry. A highly competitive market requires the use of high performance metals and composite materials in combination with reduced manufacturing cost and time as well as a minimization of the time to market for a new product. However, the use of such materials is expensive and requires sophisticated manufacturing processes. An experience based process and tooling design followed by a lengthy trial-and-error optimization is just not contemporary anymore. Instead, a tooling design process aided by simulation is used more often. This paper provides an overview …

Sensel Morph: Product Communication Improvement Initiative, Kasper W. Lui-Delange, Samuel Distler, Rafael Paroli

Industrial and Manufacturing Engineering

Sensel is a startup company that recently launched their first product. The Morph is a multi-functional touch interface that interacts with a wide range of software through touching enabled silicon overlays. The support documentation was believed to cause confusion, which is leading to limited sales and increased returns. We focused on the structures of its website and product documentation, which were initially developed without end user testing. Our team explored Sensel’s current state to develop two multiphase design alternatives. These designs provide multiple user-facing testing frameworks as well as determine the root-cause of the Morph’s current communication issues. The designs …

Improving Warehouse Capacity For Synergy Manufacturing, Brian Garcia

Industrial and Manufacturing Engineering

This report aims to aid Synergy Manufacturing (a well-recognized producer of high-performance components for off-roading vehicles) to improve in-house production capacity in wake of an expanded facility space and substantial increase in the number of current available products over the span of a few years. Current warehouse issues include struggling to meet demand, high inventory, and an unsafe overcrowding of WIP on the floor space. The steps taken to resolve these issues are to collect setup times, operational times, total process times, machine tool usage, and flow process from a selected group of five high-demand items from Synergy Manufacturing’s current …

Building A Database For A Startup: Boltabout, Danielle Tran

Industrial and Manufacturing Engineering

BoltAbout is a young start-up based out of San Luis Obispo, CA. Their primary business is renting out bikes via monthly-subscription with the opportunity to lease to own. BoltAbout has seen great success over the past 2 years and is looking to expand. The company currently has 200 bikes, but the demand is far outweighing the supply. The CEO of BoltAbout hopes to grow to grow the company’s inventory to 500 bikes by the end of 2017 and 1500 by the end of the school year. As the company continues to expand, it will need to be able to accurately …

Crystal Engineering Manufacturing Facility Analysis, Maximiliano Cortes, Eric Dustin Kornrumpf, Sthefano Alvarado

Industrial and Manufacturing Engineering

This report will encompass a two-quarter long senior project effort to provide a recommendation for the client, Crystal Engineering. Crystal Engineering is currently in the process of introducing three new products, one now and two within the next six months. However, their existing lines already occupy the available production space and as a result, they are unable to determine how to effectively incorporate new production lines within the facility. Therefore, the main objectives of this project were to deliver several facility redesign layouts backed by a holistic justification for each. The formulation of the facility redesign layouts incorporated several industrial …

Student Shop Access And Inventory Control In The College Of Architecture And Environmental Design Shops, Ryan Raj Mattel, Chris Steven Chen, Kevin Michael Gallagher

Industrial and Manufacturing Engineering

The Cal Poly College of Architecture and Environmental Design shops, directed by David Kempken, give the opportunity for thousands of students to use the “Learn By Doing” philosophy and operate various machinery, tooling, and devices to complete projects inside and outside of the classroom. These students are able to check out tools and machinery to complete these projects on a weekly basis. This report will discuss the complexities and shortcomings of the current database system, FileMaker Pro, that is used for these transactions. The report will furthermore discuss the design and methodology of replacing this system with an improved integrated …

Reducing Same Day Missed Appointments, Lucas Madison, Tyler Moore, Jolani Chun-Moy

Industrial and Manufacturing Engineering

Radiology Associates (RA) is a diagnostic imaging center that offers high-quality, digital medical imaging and interventional radiology services for patients, physicians and healthcare organizations across the Central Coast. They are an ongoing problem that involves a considerable portion of their patients not showing up for their appointments Our project aims to reduce same day missed appointments at Radiology Associates. Radiology Associates currently has a no-show rate of 13.48%. They lose approximately $240 for every same day missed appointment. Our goal was to find new ways to reduce their no-show rate to 8%. Based on our calculations, Radiology Associates could save …

Communication Based Control For Dc Microgrids, Mahmoud S. Saleh, Yusef Esa, Ahmed Mohamed

Publications and Research

Centralized communication-based control is one of the main methods that can be implemented to achieve autonomous advanced energy management capabilities in DC microgrids. However, its major limitation is the fact that communication bandwidth and computation resources are limited in practical applications. This can be often improved by avoiding redundant communications and complex computations. In this paper, an autonomous communication-based hybrid state/event driven control scheme is proposed. This control scheme is hierarchical and heuristic, such that on the primary control level, it encompasses state-driven local controllers, and on the secondary control level, an event-driven MG centralized controller (MGCC) is used. This …

Benchmarking Environmental Efficiency Of Ports Using Data Mining And Rdea: The Case Of A U.S. Container Ports, Yong Shin Park, N. Muhammad Aslaam Mohamed Abdul Ghani, Fesseha Gebremikael, Gokhan Egilmez

Mechanical and Industrial Engineering Faculty Publications

This study provides step-wise benchmarking practices of each port to enhance the environmental performance using a joint application of the data-mining technique referred to as Kohonen’s self-organizing map (KSOM) and recursive data envelopment analysis (RDEA) to address the limitation of the conventional data envelopment analysis. A sample of 20 container ports in the U.S.A. were selected, and data on input variables (number of quay crane, acres, berth and depth) and output variables (number of calls, throughput and deadweight tonnage, and CO2 emissions) are used for data analysis. Among the selected samples, eight container ports are found to be environmentally inefficient. …

Stochastic Bi-Level Optimization Models For Efficient Operating Room Planning, Amin Abedini, Wei Li, Honghan Ye

Mechanical Engineering Faculty Publications

Within a hospital, the operating room (OR) department has the largest cost and revenue. Because of the aging population, the demand for surgical services has been increasing sharply in recent years. At the other hand, the rate of OR capacity expansion is lower than the rate of increasing demand. As a result, OR managers must leverage their resources by efficient OR planning. OR planning is challenging because of multiple competing\conflicting objectives such cost minimization and throughput maximization. Inherent uncertainty in the surgical procedures and patients arrivals complicate the decision making process. This increases the risk of non-realization of the system …

Regression Analysis Of Factors Impacting Problem Solving Engagement Within Lean Systems Implementation, David M. Parsley Ii

Theses and Dissertations--Mechanical and Aerospace Engineering

Organizations around the world have attempted to implement the concepts of the Toyota Production System (TPS), commonly referred to as Lean, with limited sustainable success. The central principles of TPS, continuous improvement and respect for people, are grounded in the Japanese values of Monozukuri and Hitozukuri. Monozukuri deals with creating or making a product, while Hitozukuri conveys the idea of developing people through learning. In order for organizations to adopt these values they must have a system that engages employees at all levels in applying problem solving to improve their work. This research uses organizational assessments obtained from a variety …

Inspection Process Flow Development For A Warehouse, Pahalawaththage Perera

All Graduate Theses, Dissertations, and Other Capstone Projects

The project is based on a medical device outsourcing company in the US. In 2018 the company added a 44,000 sq ft new warehouse. With the scales of growth and market competition, it has come to a need to optimize production capacity to achieve 98% monthly on time delivery target. Optimizing production capacity comes with efficiently managing operations that impact overall product lead time. A primary factor that impacts the overall product lead time is production preparation time. Production preparation time is impacted by lead times of 3 operations managed by the new warehouse - Receiving Inspection, Incoming Inspection, and …

Galvanic And Pitting Corrosion Of A Fastener Assembly, Julie Shallman

Williams Honors College, Honors Research Projects

This research focuses on coupled galvanic/pitting corrosion of AA7075 when combined with stainless steel in a fastener assembly. A one-dimensional mathematical model of a well-mixed thin film electrolyte is developed to predict the damage profile of the AA7075 surface when its protective coating is damaged. The damage exposes the galvanic couple. A time dependent system of partial differential equations for potential, chloride concentration, aluminum ion concentration, and damage is developed and solved numerically. Two approaches to calculate the current density within aluminum pits are discussed. The first is a current balance between the cathodic, anodic and passive portions of the …

Predictive Modeling On The Piezoelectric Properties Of 3d Printed Functional Nanocomposites Using The Data Analytics Approach, Md Didarul Islam

Open Access Theses & Dissertations

This paper presents research done on prediction modeling using a data analytics approach to determine various factors affecting the piezoelectric properties of the 3D printed pressure sensors. Previously, the material extrusion 3D printing technique was used to fabricate pressure sensors composed of multiwall carbon nanotubes (CNT), barium titanate (BT), and polyvinylidene fluoride (PVDF) using simple fabrication and low-cost methods. This sensor produced a voltage output of 725 mV (0.13 pC/N) which is enough for pressure sensing applications. However, a holistic study to determine impacts of all factors was not carried out in the previous model. In this study, the design …

Achieving Totally Local Anticoagulation On Blood Contacting Devices, Rana Gbyli, Anna Mercaldi, Harihara Sundaram, Kagya Amoako

Mechanical and Industrial Engineering Faculty Publications

The recent years have witnessed an increased activity in biocompatibility research aimed at limiting biomaterial-induced blood coagulation. From 2008 to 2016, a total of $36,946,764.00 USD was awarded in grants to 213 research proposals and as large as 50.4% ($18,627,854.00) of that award monies were distributed to 101 proposals over the fiscal years of FY14 to FY16 alone. However, the complexity in blood responses to biomaterials, variability in blood function between individuals and animal species, and differences in medical device application and test setting all continue to pose difficulties in making a breakthrough in this field. This review focuses on …

Answering Food Insecurity: Serving The Community With Food And Knowledge Using Technology, Courtney Simpson

Purdue Journal of Service-Learning and International Engagement

The courses of Tech120, CGT110, and ENGT 180/181 and Red Gold at Purdue collaborated to design a robot that would plant and water a garden for a local community charter school. The students centered the project on the users’ needs for fresh food, nutrition education, and early exposure to STEM for children. The school, Anderson Preparatory Academy (APA), is comprised of many children who come from low-income families and are in the free or reduced lunch program. Inspired from “Farm Bot,” a similar system that allows for almost hands-free gardening, the “Boiler Bot” is designed to be scalable so children …

Process Management And Design Layout Of High Throughput Screening, Anthony Vasquez, Kyle Dupuy

Industrial and Manufacturing Engineering

Calibr is a pharmaceutical company in San Diego and growing very quickly rate and need help redesigning their lab layout and in doing so reducing their cycle times and down times in machines. In addition to this, they do not currently have an accurate measurement of how long their processes take in an overall cycle. The objective of this project is to provide Calibr with a redesigned layout to accommodate new equipment as well as a software tool that can output Gantt charts for their planning of their testing. Our approach to this project first included mapping out the facilities …

The Subject Librarian Newsletter, Engineering And Computer Science, Fall 2017, Buenaventura "Ven" Basco

Libraries' Newsletters

No abstract provided.

Cyber-Physical System Characterization And Co-Regulation Of A Quadrotor Uas, Seth E. Doebbeling

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

An Unmanned Aircraft System (UAS) is a Cyber-Physical System (CPS) in which a host of real-time computational tasks contending for shared resources must be cooperatively managed to obtain mission objectives. Traditionally, control of the UAS is designed assuming a fixed, high sampling rate in order to maintain reliable performance and margins of stability. But emerging methods challenge this design by dynamically allocating resources to computational tasks, thereby affecting control and mission performance. To apply these emerging strategies, a characterization and understanding of the effects of timing on control and trajectory following performance is required. Going beyond traditional control evaluation techniques, …

An Economic Analysis Of Residential Photovoltaic Systems With And Without Energy Storage, Rodney Moses Kizito

Graduate Theses and Dissertations

Residential photovoltaic (PV) systems serve as a source of electricity generation that is separate from the traditional utilities. Investor investment into residential PV systems provides several financial benefits such as federal tax credit incentives for installation, net metering credit from excess generated electricity added back to the grid, and savings in price per kilowatt-hour (kWh) from the PV system generation versus the increasing conventional utility price per kWh. As much benefit as stand-alone PV systems present, the incorporation of energy storage yields even greater benefits. Energy storage (ES) is capable of storing unused PV provided energy from daytime periods of …

An Optimization Model For Operating Room Scheduling To Reduce Blocking Across The Perioperative Process, Amin Abedini, Wei Li, Honghan Ye

Mechanical Engineering Faculty Publications

Operating room (OR) scheduling is important. Because of increasing demand for surgical services, hospitals must provide high quality care more efficiently with limited resources. When constructing the OR schedule, it is necessary to consider the availability of downstream resources, such as intensive care unit (ICU) and post anaesthesia care unit (PACU). The unavailability of downstream resources causes blockings between every two consecutive stages. In this paper we address the master surgical schedule (MSS) problem in order to minimize blockings between two consecutive stages. First, we present a blocking minimization (BM) model for the MSS by using integer programming, based on …

Design And Manufacture Of A Waste Compactor Prototype: A Step Towards Implementing A Non-Burn Health Care Waste Disposal In Developing Countries, Tito Mwinuka

Tanzania Journal of Engineering and Technology (TJET)

Non-burn technology is the only safe way of handling and disposing infectious healthcare waste. It involves steam treatment of infectious waste at temperatures higher than 121 o C for a minimum of 30 minutes before disposing them just like other municipal waste. Infectious healthcare waste is normally only about 10 25% of all healthcare waste. In this paper, design, manufacturing and testing of a waste compactor for reducing waste volume to facilitate its handling is discussed. Preliminary tests show that the waste volume can be reduced to less than 10% of its original volume using the developed compactor. Waste compactors …