Operations Research, Systems Engineering and Industrial Engineering Commons^™

Hollow-Core Photonic Crystal Fiber Mach–Zehnder Interferometer For Gas Sensing, Kaveh Nazeri, Farid Ahmed, Vahid Ahsani, Hang-Eun Joe, Colin Bradley, Ehsan Toyserkani, Martin B. G. Jun

Manufacturing & Industrial Engineering Faculty Publications

A novel and compact interferometric refractive index (RI) point sensor is developed using hollow-core photonic crystal fiber (HC-PCF) and experimentally demonstrated for high sensitivity detection and measurement of pure gases. To construct the device, the sensing element fiber (HC-PCF) was placed between two single-mode fibers with airgaps at each side. Great measurement repeatability was shown in the cyclic test for the detection of various gases. The RI sensitivity of 4629 nm/RIU was demonstrated in the RI range of 1.0000347–1.000436 for the sensor with an HC-PCF length of 3.3 mm. The sensitivity of the proposed Mach–Zehnder interferometer (MZI) sensor increases when …

Designing An Adjustable And Transportable Staircase, Allison Currey

Undergraduate Honors Thesis Projects

People climb stairs every day, whether it is at work, a store, or at home; however, there are populations such as people who are elderly, with pathologies, with Parkinson’s disease, or have suffered from a stroke that see climbing the stairs as a challenging task and it decreases their mobility and quality of life. Factors such as muscle weakness, strategy, and balance have been previously investigated in these populations during stair climbing. However, few studies have researched how stair climb ability, balance, and perception of difficulty are influenced by step height. The objective of this thesis is to design a …

Aerial Screw Vtol Rotorcraft, Macale Rielly, Alexa Culp, Thomas Osteen, Adeline Perry

Senior Design Project For Engineers

Known as the “Renaissance Man,” DaVinci’s impressive knowledge of mechanics and inventive prowess would influence engineers and innovators hundreds of years later to make human flight a reality. However, due to the limited capacity of engineering and manufacturing at the time, his invention had been shallowly investigated in a production setting. This project strove to properly acknowledge DaVinci’s invention by thorough examination and critical analysis of his concept with the hopes of gaining a better understanding of why it is considered the “foundation of vertical flight”.

An iterative design approach was employed, utilizing faculty and university resources, team knowledge from …

Investigation Of Manual Material Handling On Musculoskeletal Disorder At Computer Numerical Control Workstation, Abdullah Nor Suliani

Student Works (2020-2029)

Manual Material Handling (MMH) tasks have been recognized among the major source of work-related musculoskeletal disorder (WMSD) in automotive industry and they are commonly practiced at Computer Numerical Control (CNC) workstation. At this workstation, workers act as a material transfer device in the process of loading and unloading products from pallets to machines. The physical interaction of workers to machine is not self-chosen and workers are forced to follow the pace of running CNC machine. The worst situation happens when workers are required to operate more than one machine concurrently. The mismatch interaction between workers and machine exposes workers to …

Utilization And Standardization Of Beverage Based Containers, Michael T. Bobke, Jack C. Maughan, Kenia Vargas

Industrial and Manufacturing Engineering

The purpose of this document is to formally describe and explain all of the decisions associated with the data collection and analysis for this Cal Poly Senior Project. Throughout the project, we will utilize and hone the skills that each team member has developed during our time in Cal Poly's Engineering program. In addition, this document will briefly describe some of Blue Diamond’s history as one of the biggest almond companies in the world. The statement of work will introduce and describe the current status of the beverage base container process and international beverage container design. Next it will discuss …

Rebar Impalement Safety, Spencer C. Nefores, Steven M. Hoover

Industrial and Manufacturing Engineering

This project is sponsored by Webcor with the purpose of finding a better solution to rebar impalement safety. The current rebar impalement safety caps being used by Webcor were found to frequently fall off after being installed. This results in workers being exposed to the hazard for longer than desired. The research that has been done by the team showed that rebar impalement is a serious hazard and results in injury or death every year. Site visits and interviews were performed to aid in understanding the problem and designing solutions. The customer needs, current state of the problem, existing solutions, …

Parklets San Luis, Owen Kenny, Preston Jag Stebel, Leonidas Goodman, Lukas Braun

Industrial and Manufacturing Engineering

Downtown San Luis Obispo has been a popular destination for tourists, students, families, and roadtrippers. However, according to Ryan Betz, Interim Assistant to the City Manager, foot traffic and retail business revenue has been decreasing. Downtown SLO does not have enough free public spaces. Recent projects such as sidewalk bump outs and lighted crosswalks have aimed at making SLO more pedestrian accessible, but they have not actually made downtown more pleasurable. These projects have not seemed to drive any more business or traffic downtown. There are a myriad of ways to rectify this; studies show that having a free place …

Kinematic Analysis Of Forehand Drop Shot And Long Shot Services In Table Tennis, Ibrahim Norzuria

Student Works (2020-2029)

Table tennis is one of the most widely played sports in the world. A frequent hand movement is compulsory to execute stroke than other limbs, especially the projection of racket and ball speeds,which can help to improve players’ performance. Until now, research on table tennis serving is limited. Service was assumed important in table tennis because the effective serve may allow the serving player to have advantage and control over the game. The 3D dynamic analysis is the appropriate method to analyze a sport activity such as table tennis. Therefore, the aim of research was to determine the kinematic involved …

Development And Experimental Investigation Of Modular Crates For Industrial Packaging Applications, Marshal Louie, Kumar B

Journal of Applied Packaging Research

For the increased product varieties, engineered plywood crate production technique could not facilitate box size optimization. This paper investigates the implementation of modularity function onto the plywood crate to resize the pack cube volume on customer requirement and to reduce space wastage inside the box. This is achieved by using a new joint technique called “Flat- Post Tongue Joint”. The full-sized experimental work is carried out comprising Flexural test analysis on Flat-Post Tongue joint, Tensile test analysis on tongue joint and Box Compression Test analysis on the two developed models of modular crates namely Modifiable Reinforced Plywood Crate (MRPC) and …

Dual-Axis Solar Tracker, Bryan Kennedy

All Undergraduate Projects

Renewable energies, and fuels that are not fossil fuel-based, are one of the prolific topics of debate in modern society. With climate change now becoming a primary focus for scientists and innovators of today, one of the areas for the largest amount of potential and growth is that of the capturing and utilization of Solar Energy. This method involves using a mechanical system to track the progression of the sun as it traverses the sky throughout the day. A dual-axis solar tracker such as the one designed and built for this project, can follow the sun both azimuthally and in …

Numerical Analyses And Integration Of Split Lot Sizing Using Lean Benchmark Model For Small Lot Manufacturing In High Mix Low Volume Production, Omkar Bhosale

Theses and Dissertations--Manufacturing Systems Engineering

As the global demand for automobiles has increased rapidly over the last fifty years, customers have become more particular about the characteristics of the autos they want. This change in demand, in part has pushed manufacturing to become more flexible and created a demand for alternative, more efficient processes like the High Mix Low Volume (HMLV) production of vehicles. During HMLV, manufacturers create production lot sizes and schedule to synchronize the production processes to meet customer demand on time. The demand for the automobile parts may not be uniform or parts may not be consumed by the customer immediately, Due …

Effects Of Chemically Assisted Magnetic Abrasive Finishing Process Parameters On Material Removal Of Inconel 625 Tubes, Gurpreet Singh, Harish Kumar, Harmesh Kumar Kansal, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

With technological developments in manufacturing fields, many advanced materials and alloys have been introduced to fulfill industrial requirements. One of such type of advanced materials, Inconel 625 possesses superior materialistic properties and finds number of industrial applications in Aerospace, Marine, Petro-chemical and Solar power stations etc. However, machining and finishing of Inconel 625 components are still remain difficult tasks to deals with. A recently developed finishing process: Magnetic Abrasive Finishing (MAF) process has been experimented to finish Inconel 625 surfaces but this process is not much effective to finish and machine Inconel 625 work surfaces. In present work, Chemically assisted …

A Hybrid Physical Model Based Artificial Neural Network Approach To Predict Surface Texture In The Honing Of Engine Cylinder Bore, Burhan Afzel, Xueping Zhang, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

This study proposes a hybrid model that utilizes a physical model and Artificial Neural Networks (ANN) approach to predict surface roughness during cylinder bore honing with an improved prediction efficiency of 90% compared to the standalone physical model. As a critical component of internal combustion engine technology, improvement in the surface roughness of cylinder bore can significantly reduce friction, wear and oil consumption, resulting in improved engine performance. Desired surface roughness in cylinder bore is imparted by honing, which serves as the terminal process in cylinder bore manufacturing. The cylinder bore honing process consists of rough honing, fine honing, and …

A Review Of Problem Structuring Methods For Consideration In Prognostics And Smart Manufacturing, Patrick T. Hester, Andrew J. Collins, Barry Ezell, John Horst

Engineering Management & Systems Engineering Faculty Publications

Successful use of prognostics involves the prediction of future system behaviors in an effort to maintain system availability and reduce the cost of maintenance and repairs. Recent work by the National Institute of Standards and Technology indicates that the field of prognostics and health management is vital for remaining competitive in today’s manufacturing environment. While prognostics-based maintenance involves many traditional operations research-centric challenges for successful deployment such as limited availability of information and concerns regarding computational efficiency, the authors argue in this paper that the field of prognostics and health management, still in its embryonic development stage, could benefit greatly …

Design Of Experiments Analysis Of Powder Removal Methods For Ebm Manufactured Ti-6al-4v Parts, Luis Cesar Ramos Castañeda

Open Access Theses & Dissertations

Additive Manufacturing is a technology that allows the on-demand manufacturing of complex geometries that cannot be fabricated through traditional subtractive manufacturing methods. Powder Bed Fusion is one of the seven categories of Additive Manufacturing with two subcategories, the Laser Beam Melting and the Electron Beam Melting. Freedom of design, rapid prototyping, and customization are some of the benefits that this technology provides. Like any technology, there are limitations for each category and subcategory. The Electron Beam Melting uses the electron beam to pre-heat the powder bed, reducing the temperature difference between the build part and powder bed, causing the surrounding …

Real-Time Assembly Operation Recognition With Fog Computing And Transfer Learning For Human-Centered Intelligent Manufacturing, Wenjin Tao, Md Al-Amin, Haodong Chen, Ming-Chuan Leu, Zhaozheng Yin, Ruwen Qin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In a human-centered intelligent manufacturing system, every element is to assist the operator in achieving the optimal operational performance. The primary task of developing such a human-centered system is to accurately understand human behavior. In this paper, we propose a fog computing framework for assembly operation recognition, which brings computing power close to the data source in order to achieve real-time recognition. For data collection, the operator's activity is captured using visual cameras from different perspectives. For operation recognition, instead of directly building and training a deep learning model from scratch, which needs a huge amount of data, transfer learning …

Human Powered Vehicle Internal Systems Design, Zachary Broadbent, Jordan Boos, Patrick Gaertner, Caleb Miner

Williams Honors College, Honors Research Projects

The objective of this design project is to redesign the seat and steering system for the Human Powered Vehicle Team. The goal of the seat design is too improve ergonomics by making it more comfortable and adjustable. In making the seat adjustable, it will be easier for drivers to achieve an optimal efficiency when pedaling. The aim for steering will be to improve the ergonomics as well as performance by analyzing steering systems in the past and evaluating how each design was successful and for what reason. Another main goal of the steering system will be improving the stability and …

Internet Of Things In Sustainable Energy Systems, Abdul Salam

Faculty Publications

Our planet has abundant renewable and conventional energy resources but technological capability and capacity gaps coupled with water-energy needs limit the benefits of these resources to citizens. Through IoT technology solutions and state-of-the-art IoT sensing and communications approaches, the sustainable energy-related research and innovation can bring a revolution in this area. Moreover, by the leveraging current infrastructure, including renewable energy technologies, microgrids, and power-to-gas (P2G) hydrogen systems, the Internet of Things in sustainable energy systems can address challenges in energy security to the community, with a minimal trade-off to environment and culture. In this chapter, the IoT in sustainable energy …

Solar-Powered Exploration Of The Venus Atmosphere, Marc Migliozzi, Cory Everman, Rebecca Buerhle, Umar Muhammed, Steven Abbate, Chase Champagne

Williams Honors College, Honors Research Projects

The objective of this study was to design a solar powered, unmanned aircraft to orbit in the upper Venus atmosphere and search for signs of alien life. Topics of flight conditions, signs of life, basic mission plan, source of power, design process, instrumentation, and final designs are covered. Solar energy is ideal for this type of mission because it is the only reliable and abundant energy source accessible for long term space travel. The target altitude, being 60 to 70 km, has winds of up to 95 m/s. The aircraft will need to remain stable under such conditions. Due to …

Rinse Tank Salinity Automation, George Pahoundis

Williams Honors College, Honors Research Projects

Manufacturing processes are often consisted of many different processes and sub-processes. Each of these carries its own level of importance and impact to the overall picture. In this particular sub-process, salt is rinsed from a product via a rinse tank: a tank whose salinity may not exceed a certain level and whose temperature must not fall below a certain level. This setting is a prime opportunity to implement an automated control system to allow these parameters to be met with upmost efficiency. With potential savings in excess of $20,000 per year and an estimated payback period of 8 weeks, the …

Route Planning For Long-Term Robotics Missions, Christopher Alexander Arend Tatsch

Graduate Theses, Dissertations, and Problem Reports (ETD)

Many future robotic applications such as the operation in large uncertain environment depend on a more autonomous robot. The robotics long term autonomy presents challenges on how to plan and schedule goal locations across multiple days of mission duration. This is an NP-hard problem that is infeasible to solve for an optimal solution due to the large number of vertices to visit. In some cases the robot hardware constraints also adds the requirement to return to a charging station multiple times in a long term mission. The uncertainties in the robot model and environment require the robot planner to account …

Evaluation Of Control Strategies For Overhead Work Using Electromyography Of Rotator Cuff Muscles, Hossein Motabar

Graduate Theses, Dissertations, and Problem Reports (ETD)

Work-related musculoskeletal disorders (MSDs) of shoulder have a significant impact on overall health and economics in the industrialized nations. Rotator cuff is the most frequently injured region in the shoulder complex. Overhead work is considered as one of the most predominant causes of rotator cuff injuries. The workers in construction, automotive, and aerospace industries are routinely exposed to overhead exertions. Elimination of overhead work is nearly impossible due to various task and technology constraints. Therefore, appropriate intervention strategies based on the engineering and administrative controls opt to be used to prevent the hazardous impact of overhead exertions. The objective of …

Development Of Bio-Based 2t Engine Oil In Marine Engine Application / Babooraman Shanmuganathan, Babooraman Shanmuganathan

Student Works (2020-2029)

Two-storke enginers are simple and lightweight two-cycle spark ignition engine with no oil sump is needed. The use of bio-based lubricants was analyzed to replace commercial mineral and synthetic-based lubricants. Lubricants were prepared by mixing three components of oil which comprise of base oil, additives, and solvent. In this research, four samples of base oil had been prepared with a different weight ratio of the PFAD-NPGester and Type II mineral. Then each of the simples were added with a similiar weight ratio of additives and solvent. A commercial lubricant was used as areference lubricant to be compared with samples prepared. …

The Potentials Of Faecal Sludge Treatment Using Local Conditioners In Tanzania: A Review, Doglas Benjamin1

Tanzania Journal of Engineering and Technology (TJET)

Worldwide, every day human beings generate millions of tons of Faecal Sludge (FS), which is rich in water, nutrients, energy, and organic compounds. Yet FS is not being managed in a way that permits us to derive value from its reuse, while at the same time, millions of farmers struggle with depleted soils and lack of water. In most of the developing countries, energy for cooking is mainly derived from cutting of trees, either as wood or charcoal. Resource recovery and reuse from FS can create livelihoods, enhance food security, support green economies, reduce waste and contribute to cost recovery …

Process Improvement And Lift Design For The Installation Of A Metrology Machine Assembly, Dalt J. Lasell, James Mitchell O'Meara, Matthew Steensma

Industrial and Manufacturing Engineering

The objective is to work with Onto Innovations, a leading provider of semiconductor metrology and manufacturing solutions, to develop a system that safely installs a 250lb optics plate into the Atlas III: one of their metrology machines. Based in Milpitas, CA, Onto Innovations utilizes a variety of operations to create different products and assembles each product on site. The 250lb optics plates are WIP that are transferred between fixtures and the Atlas III using a combination of lifts and human workers. The WIP have long lead times, high tolerances, and large costs associated with their manufacturing process.

Onto Innovations identified …

Automation Of Data Analysis In Formula 1, Adam Joseph Mourad, Prescott Jeanne Delzell, Patrick Conner Mccabe

Industrial and Manufacturing Engineering

This paper explores economic solutions for Formula 1 racing companies who are interested in data visualization tools. The research was conducted on the current development of data gathering, data visualization, and data interpretation in Formula 1 racing. It was found that a large chunk of racing companies within the league needs an affordable, effective, and automated visualization tool for data interpretation. As data collection in Formula 1 arises, the need for faster and more powerful software increases. Racing companies profit off-brand exposure and the more a racing team wins, the more exposure they receive. The goal of the paper focuses …

The Business Case For Industrial Safety: Revealing The Comprehensive Value Of Ergonomic Investments For Manufacturing Enterprises In Industry 4.0, Shane Stan

Honors Program: Senior Projects (Public)

How can today’s manufacturing enterprises construct, implement, and optimize modern safety initiatives in a manner that will present maximum return on investment and facilitate enterprise growth? Furthermore, how can these manufacturers assure individual ergonomic investments become part of a larger strategy to facilitate organizational change in safety? This work addresses these questions by placing industrial ergonomics in a business improvement context which comprehensively presents the financial returns and growth opportunities poised by modern safety initiatives. Additionally, to further strengthen the business case for industrial safety, an ergonomic action planning framework is established to guide the creation of holistic safety programs …

Design And Validation Of A Modular Instrument To Measure Torque And Energy Consumption In Industrial Operations, Mary De La Cruz, Ramiro Gonzalez, Jesus A. Gomez, Atilano Mendoza, Javier A. Ortega

Mechanical Engineering Faculty Publications

A modular torque measuring instrument capable of performing tapping torque tests (TTT) according to the ASTM D-5619 standard was designed, developed, and validated. With this new instrument, the performance of different lubricants can be evaluated in terms of frictional torque and energy consumption during tapping processes. This instrument can adapt onto any conventional milling machine or CNC machine and operate under various machining operations such as tapping, drilling, and other processes. To validate the design and performance of this new device, three commercially available lubricants were evaluated. From the three tested conditions, the results showed good repeatability, with consistent results …

Action Recognition In Manufacturing Assembly Using Multimodal Sensor Fusion, Md. Al-Amin, Wenjin Tao, David Doell, Ravon Lingard, Zhaozheng Yin, Ming-Chuan Leu, Ruwen Qin

Computer Science Faculty Research & Creative Works

Production innovations are occurring faster than ever. Manufacturing workers thus need to frequently learn new methods and skills. In fast changing, largely uncertain production systems, manufacturers with the ability to comprehend workers' behavior and assess their operation performance in near real-time will achieve better performance than peers. Action recognition can serve this purpose. Despite that human action recognition has been an active field of study in machine learning, limited work has been done for recognizing worker actions in performing manufacturing tasks that involve complex, intricate operations. Using data captured by one sensor or a single type of sensor to recognize …

Maquiladoras In Central America: An Analysis Of Workforce Schedule, Productivity And Fatigue., Jose L. Barahona

Masters Theses & Specialist Projects

Textile factories or Maquiladoras are very abundant and predominant in Central American economies. However, they all do not have the same standardized work schedule or routines. Most of the Maquiladoras only follow schedules and regulations established by the current labor laws without taking into consideration many variables within their organization that could affect their overall performance. As a result, the purpose of the study is to analyze the current working structure of a textile Maquiladora and determine the most suitable schedule that will abide with the current working structure but also increase production levels, employee morale and decrease employee fatigue. …