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Full-Text Articles in Manufacturing

Part Remanufacturing Using Hybrid Manufacturing Processes, Xinchang Zhang, Frank W. Liou Aug 2019

Part Remanufacturing Using Hybrid Manufacturing Processes, Xinchang Zhang, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Many users of high-performance metal parts, such as the aerospace industry, the mold/die casting industry, and heavy machinery consumers, extend the service of these damaged parts by employing remanufacturing technology. Additive manufacturing has unique capabilities, such as low heat input, a small heat-affected zone, free-form fabrication, and a near-net-shape. This paper summarizes the effort and the tested results to achieve an automated remanufacturing process using hybrid additive manufacturing and CNC machining processes. It will enable the robust remanufacturing-on-demand to significantly increase operational availability to reduce sustainment costs, thus will lead to robust and quality remanufacturing that is critical for remanufacturing …


Remanufacturing Of Precision Metal Components Using Additive Manufacturing Technology, Xinchang Zhang Jan 2019

Remanufacturing Of Precision Metal Components Using Additive Manufacturing Technology, Xinchang Zhang

Doctoral Dissertations

"Critical metallic components such as jet engine turbine blades and casting die/mold may be damaged after servicing for a period at harsh working environments such as elevated temperature and pressure, impact with foreign objects, wear, corrosion, and fatigue. Additive manufacturing has a promising application for the refurbishment of such high-costly parts by depositing materials at the damaged zone to restore the nominal geometry. However, several issues such as pre-processing of worn parts to assure the repairability, reconstructing the repair volume to generate a repair tool path for material deposition, and inspection of repaired parts are challenging. The current research aims …