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Full-Text Articles in Manufacturing

Development Of A Robotized Laser Directed Energy Deposition System And Process Challenges, Meysam Akbari Oct 2019

Development Of A Robotized Laser Directed Energy Deposition System And Process Challenges, Meysam Akbari

Mechanical Engineering Research Theses and Dissertations

Metal additive manufacturing (AM) is a disruptive technology, enabling fabrication of complex and near net shaped parts by adding material in a layer-wise fashion. It offers reduced lead production time, decreased buy-to-fly ratio, and repair and remanufacturing of high value components. AM processes are finding applications in many industrial sectors such as aerospace, automotive, biomedical and mold tooling. However, beside tremendous advantages of AM, there are still some challenges that prevent the adoption of this technology into high standard applications. Anisotropy and inhomogeneity in mechanical properties of the as-built parts and existence of pores and lack-of-fusion defects are considered as …


Design And Control Of Fiber Encapsulation Additive Manufacturing, Matt Saari May 2019

Design And Control Of Fiber Encapsulation Additive Manufacturing, Matt Saari

Mechanical Engineering Research Theses and Dissertations

This work presents the design, development, and analysis of the Fiber Encapsulation Additive Manufacturing (FEAM) system developed at the Laboratory for Additive Manufacturing Robotics \& Automation at the Lyle School of Engineering at Southern Methodist University. The innovation introduced by FEAM is the ability to insert a continuous fiber of different material into the flowing extrudate. Correctly positioning the fiber feed inside the extrudate while turning the fiber in arbitrary directions is a critical aspect of the technology. This will allow for the full exploitation of the capabilities of the FEAM technology to produce robotic components that actuate and sense. …


Hybrid Laser/Arc Welding Of Difficult-To-Weld Thick Steel Plates In Different Joint Configurations: Issues And Resolutions, Nima Yazdian Apr 2019

Hybrid Laser/Arc Welding Of Difficult-To-Weld Thick Steel Plates In Different Joint Configurations: Issues And Resolutions, Nima Yazdian

Mechanical Engineering Research Theses and Dissertations

Difficult-to-weld steels are ferrous alloys that are characterized by a low thermal conductivity, and large thermal expansion coefficient. These intrinsic features contribute to a high level of distortion and cracking susceptibility during joining of these types of steels. In an effort to address the issues associated with difficult-to-weld steels, highly concentrated beam spots like electron and laser beam welding were developed. Usage of tightly focused heat sources have been accompanied by several challenges. An extremely precise fit-up requirement was considered as the most significant issue corresponding to application of either laser or electron beam. Recently, it was found that the …


Analytical And Experimental Study Of Laser Cladding Of Ni/Wc Metal Matrix Powders Reinforced With Rare Earth Elements Using A High Power Direct Diode Laser, Mohammed Sayeed Apr 2019

Analytical And Experimental Study Of Laser Cladding Of Ni/Wc Metal Matrix Powders Reinforced With Rare Earth Elements Using A High Power Direct Diode Laser, Mohammed Sayeed

Mechanical Engineering Research Theses and Dissertations

The corrosion and wear are major limiting factors for steel in the harsh environments and can be controlled by depositing protective passive coatings. Nickel based alloy cladding of steel offers a solution by enabling better corrosion and wear resistance, and high bonding strength. The laser surface cladding of steel was conducted using a high power direct diode laser. Layers of tungsten carbide in Ni (40%Ni-60%WC) combined with 1% and 2% Lanthanum Oxide (La2O3) and Cerium Oxide (CeO2) were deposited on ASTM A36 steel substrate. The X-ray diffraction and scanning electron microscopy were employed to …