Manufacturing Commons^™

Why Toyota And Honda Topped The 2002 J.D. Power Quality Study, Susan Lightle, Kenneth Yale Rosenzweig, John Talbott

Accounting Faculty Publications

Toyota again topped the annual J. D. Power and Associates quality study released in late May of 2002. Toyota scored the highest mark ever with l 07 defects per l 00 vehicles, while Honda came in second with 113 defects. The study was based on responses of approximately 65,000 new car owners queried during their first 90-days of ownership.

These results do not surprise us, as we have been fortunate to make numerous sojourns to the Toyota plant in Georgetown, Kentucky, and observe the manufacturing processes. These trips were normally facilitated by a former Japanese student of ours, Minako Yanke, …

Modeling For The Control Of The Laser Aided Manufacturing Process (Lamp), Mallikharjuna R. Boddu, Vishnu P. Thayalan, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Many state-of-the-art Rapid Prototyping (RP) technologies adopt lasers to fabricate 3-D solid parts by material deposition in layers. The ability of these RP technologies to control the process requires a thorough understanding of the process mechanics. This paper presents the analysis of an analytical, dynamic model explaining the complex phenomenon of Laser Aided Manufacturing Process (LAMP). The equilibrium of the dynamic model is analyzed and dynamic simulations are performed to determine its stability characteristics. This model forms the basis for the real-time control of the LAMP.

Process Control Of Laser Metal Deposition Manufacturing -- A Simulation Study, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The laser metal deposition process is a rapid manufacturing operation capable of producing functional prototypes with complex geometries and thin sections. This process inherently contains significant uncertainties and, therefore, extensive experimentation must be performed to determine suitable process parameters. An alternative is to directly control the process on-line using feedback control methodologies. In this paper, a nonlinear control strategy based on feedback linearization is created to automatically regulate the bead morphology and melt pool temperature. Extensive simulation studies are conducted to validate the control strategy.

Application Of A Diagnostic Tool In Laser Aided Manufacturing Processes, Sashikanth Prakash, Mallikharjuna Rao Boddu, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Lasers play a vital role in producing parts with high dimensional accuracy, strength and quality in today's rapid prototyping industry. In the process of Laser Metal Deposition, many problems are encountered where the part quality does not meet the required standards. This could be due to the nonconformity of control parameters or unnecessary interactions between the control factors. This paper discusses the implementation of Dr. Genichi Taguchiï's optimization techniques using Design of Experiments (DOE) where a series of fractional factorial experiments are performed on the laser deposition process. The results from these experiments are evaluated with respect to the rate …

Universal Mounting Bracket For Laser Targeting And Feedback System, Richard J. Kelin Ii

Patents (University of Northern Iowa)

A support bracket for mounting a device such as a laser targeting and feedback system to a spray gun. The bracket includes a bolt having a threaded end, a first collar disposed on the bolt opposite the threaded end and a second collar threadably engaged with the threaded end of the bolt. A compressible member is disposed on the bolt between the collars. Opposite the compressible member, a support arm used to support the device is attached to the second collar. The bracket is engageable with a portion of the spray gun body and is engaged therewith by deflecting the …