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Full-Text Articles in Manufacturing

Investigation Of Part Accuracy And Surface Roughness In Rapid Freeze Prototyping Based Investment Casting, Qingbin Liu, Ming-Chuan Leu, Stephen M. Schmitt Aug 2002

Investigation Of Part Accuracy And Surface Roughness In Rapid Freeze Prototyping Based Investment Casting, Qingbin Liu, Ming-Chuan Leu, Stephen M. Schmitt

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The study as described in this paper is aimed at investigating the dimensional accuracy and surface finish of metal parts made by investment casting with ice patterns generated by rapid freeze prototyping. The process of investment casting with ice patterns is described and contrast with conventional investment casting with wax patterns is made. The selection of binder material for ceramic slurries and the need for an interface agent to separate the ice pattern from the ceramic slurry in the mold making process are discussed. The accuracy and surface finish of ice patterns and of the metal castings are presented and …


Object-Oriented Modeling And Fault Detection Of A Powder Feeder For A Laser Metal Deposition System, Robert G. Landers, Michael Gene Hilgers, Frank W. Liou, Bruce M. Mcmillin Aug 2002

Object-Oriented Modeling And Fault Detection Of A Powder Feeder For A Laser Metal Deposition System, Robert G. Landers, Michael Gene Hilgers, Frank W. Liou, Bruce M. Mcmillin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

One of the most critical components of a laser metal deposition system is the powder feeder unit. Techniques are required to efficiently design and analyze these systems and to ensure fault tolerance during the operation. In this paper, a model of the powder feeder unit, based on object-oriented abstractions of it components, is developed. This model is modular in that specific components can be efficiently updated or replaced with components that perform a similar function. In addition, the model can be used for simulation allowing for efficient design and analysis. Assurance of the correctness of the powder feeder system is …


Laser Aided Part Repair -- A Review, Jinglei Wang, Sashikanth Prakash, Yashodhan Joshi, Frank W. Liou Aug 2002

Laser Aided Part Repair -- A Review, Jinglei Wang, Sashikanth Prakash, Yashodhan Joshi, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser aided part-repair is an emerging trend that has great potential for future industrial applications. Part-repair technologies are currently used in repairing military and civilian equipment. The focus of this paper is to review the current repair processes, which use the laser-aided metal deposition technology. Many metal parts, which are worn by continual use, can be restored to working condition by the deposition of metal with a laser and machining. This not only extends the life of the part, but also, saves on cost. A comparison between various processes, their parameters, efficiency, cost, and etc. are also presented. The process …


Object-Oriented Modeling And Fauly Detection Of A Powder Feeder For A Laser Metal Deposition System, Robert G. Landers, Michael Gene Hilgers, Frank W. Liou, Bruce M. Mcmillin Aug 2002

Object-Oriented Modeling And Fauly Detection Of A Powder Feeder For A Laser Metal Deposition System, Robert G. Landers, Michael Gene Hilgers, Frank W. Liou, Bruce M. Mcmillin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

One of the most critical components of a laser metal deposition system is the powder feeder unit. Techniques are required to efficiently design and analyze these systems and to ensure fault tolerance during the operation. In this paper, a model of the powder feeder unit, based on object- oriented abstractions of it components, is developed. This model is modular in that specific components can be efficiently updated or replaced with components that perform a similar function. In addition, the model can be used for simulation allowing for efficient design and analysis. Assurance of the correctness of the powder feeder system …


A Study On Effects Of Process Parameters In Rapid Freeze Prototyping, Frances D. Bryant, Guanghua Sui, Ming-Chuan Leu Aug 2002

A Study On Effects Of Process Parameters In Rapid Freeze Prototyping, Frances D. Bryant, Guanghua Sui, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Rapid Freeze Prototyping (RFP) is a relatively new solid freeform fabrication process, which builds a three-dimensional part according to a CAD model by depositing and freezing water droplets layer by layer. A study on the effects of RFP process parameters including the nozzle scanning speed, droplet size, and droplet frequency in building ice parts with a single-nozzle work head is made. Presented in this paper are the results of this study which indicate that these process parameters determine the ice layer thickness and ice line width, which in turn determine the surface roughness and the waiting time required after depositing …


System Integration And Real-Time Control Architecture Of A Laser Aided Manufacturing Process, Mallikharjuna R. Boddu, Robert G. Landers, Srinivas Musti, Sanjeev Agarwal, Jianzhong Ruan, Frank W. Liou Aug 2002

System Integration And Real-Time Control Architecture Of A Laser Aided Manufacturing Process, Mallikharjuna R. Boddu, Robert G. Landers, Srinivas Musti, Sanjeev Agarwal, Jianzhong Ruan, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper discusses a hybrid deposition–removal manufacturing system being developed at the University of Missouri--Rolla. The system consists of a laser system, five-axis CNC machining center, and powder feeder system. A description of the control software, real-time control architecture, and integration of various subsystems to build the hybrid system is given. The interaction of the real-time controller with various sensors and subsystems to monitor and regulate the process is presented. The communication between integrated process planning for the system and real–time control is also discussed in this paper.