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A High-Pressure Shear Testing Approach To Measure Flow Stresses Near A Friction Stir Welding Tool, David Prymak, Michael Miles, Tracy W. Nelson, Fredrick Michael
A High-Pressure Shear Testing Approach To Measure Flow Stresses Near A Friction Stir Welding Tool, David Prymak, Michael Miles, Tracy W. Nelson, Fredrick Michael
Faculty Publications
A new approach for measuring flow stresses near a spinning friction stir welding (FSW) tool is evaluated on AA 6061-T6 plate. The test consists of plunging a cylindrical tool with a flat face into the plate at different rotational speeds, using a variety of constant vertical loads. A viscosity-based model of the shear layer created under the tool is employed to estimate local flow stresses. The flow stresses measured by this approach exhibited an inverse relationship with temperature and a positive dependence on the pressure imposed by the spinning flat-faced tool. Compared to hot compression and hot torsion results, estimated …