Manufacturing Commons^™

Development Of A Wireless Telemetry Load And Displacement Sensor For Orthopaedic Applications, William Anderson

Electronic Thesis and Dissertation Repository

Due to sensor size and supporting circuitry, in vivo load and deformation measurements are currently restricted to applications within larger orthopaedic implants. The objective of this thesis is to repurpose a commercially available low-power, miniature, wireless, telemetric, tire-pressure sensor (FXTH87) to measure load and deformation for future use in biomechanical applications. The capacitive transducer membrane of the FXTH87 was modified, and a relationship was reported between applied compressive deformation and sensor signal value. The sensor package was embedded within a deformable enclosure to illustrate potential applications of the sensor for monitoring load. Finite element analysis was an effective tool to …

3d Printing Of Functional Materials: Surface Technology And Structural Optimization, Dongxing Zhang

Electronic Thesis and Dissertation Repository

There has been a surge in interest of 3D printing technology in the recent 5 years with respect to the equipment and materials, because this technology allows one to create sophisticated and customized parts in a manner that is more efficient regarding both material and time consumption. However, 3D printing has not yet become a mainstream technology within the established manufacturing routes. One primary factor accounting for this slow progress is the lack of a broad variety of 3D printable materials, resulting in limited functions of 3D printed parts.

To bridge this gap, I present an integrated strategy to fabricate …

Characterization Of High-Pressure-Die-Cast Magnesium Alloy Am60, Hooman Baghaei Anaraki

Electronic Thesis and Dissertation Repository

The primary goal of this study is the characterization of high pressure die cast magnesium alloys AM60 so that the failure model which is proposed by J.Weiler can be validated for two new castings. The input variables of failure model can be determined by characterization of different regions within the castings. Based on the location of gate system, the desired regions are identified across both castings and tensile specimens are extracted from various regions. Therefore the local mechanical properties are determined, and fracture strain of samples ranges from 1.2 to 9.5%. The area fraction of porosities and skin fraction of …

Micro-Mechanical Assessment Of The Local Plastic Strain Invoked During A Splined Mandrel Flow Forming Operation, Meysam Haghshenas

Electronic Thesis and Dissertation Repository

Splined Mandrel Flow Forming (SMFF) is a metal spinning operation that involves the application of high multiaxial compressive stress states to invoke large plastic flow in the work piece. This allows for essentially one-step fabrication of complex internally-splined shapes. In this research project, the equivalent plastic strain, invoked throughout bcc (1020 steel) and fcc (5052 and 6061 aluminum alloys, pure copper, and 70/30 brass) samples, that were made by SMFF, was measured. The objective of the research were to measure the to obtain data on the effect of microstructure and mechanical parameters on the flow formability of ductile bcc and …